China factory Customized High Precision Aluminum Metal Standard Shaft Collar with Hot selling

Product Description

HangZhou CZPT CO.,LTD
 

QY Precision specializes in design and production of high precision metal parts and components. Focus on industry and action on demand, to be your trusted partner is our mission.

Our Advantages

 

About Us:

1. Focus on the customization of high-end zinc aluminum alloy die castings for Decades years
2. We are a one-stop manufacturer integrating mold design, product die-casting, and surface treatment
3. One-stop production, fast delivery, and the qualified rate of quality reaches 100%
4. One-stop production, from product mold design to product surface treatment, perfect quality control
5. Die-casting machines keep working 24 hours a day, with a daily output of 20W pieces, so we are capable of large quantity order
6. Strictly implement the national quality standards of the die-casting industry, strictly implement the ISO9001-2015 quality management system, and the products have passed ROHS certification
7. The quality is controllable, and the on-time delivery rate is 100% if there is no unstoppable disaster.
8. More than 5000+ die-casting mold customization experience, support customized processing with drawings and samples

Our Service:

1)OEM,Die Casting,CNC Machining,Surface Treatment
2) Own mould R&D team and mould making workshop.
3) Own factory to offer the reasonable prices and quick response.
4) One-to-One after sales services,answer question for customers 24 hours every day
5) Experienced project team,each product is tracked by a specially assigned person
Fast communication, Professional technology, Excellent product quality, Reasonable Price and Wonderful after-sale service.

Application of Custom Machined Parts:

All the parts from QY Precision are widely used in medical, electronic gadgets, electrical appliances, furniture, building, toys, motor cycles, racing cars, machine parts, kitchenware, sport equipment, music instruments, robots, machinery and many other fields.

Material Capability:

QY Precision Cooperates with domestic and foreign brand original manufacturers to optimize materials to ensure product quality and increase product life. At the same time, all materials can provide certification documents.

Surface Treatment from QY Precision:
 

Heat Treatment, Painting, Power Coating, Black Oxide, Silver/Gold plating, Electrolytic Polishing, Nitrided, Phosphating, Nickel/Zinc/Chrome/TiCN Plated, Anodizing, Polishing, Passivation, Sandblasting, Galvanizing, Heating Treatment, Harden, Laser mark etc. as customer requested.

CNC Processing Ability:

We have a large number of machines to meet Turning/Milling/Drilling/Stamping etc. different processing, such as CNC machining center 3-Axis, 4-Axis and 5-Axis, CNC lathe machine, CNC automatic lathe machine, Punching machine, grinder, precision internal/external grinding, wire cutting, spark machine, etc. The detection equipment: projector, altimeter, digital micrometer, digital caliper, quick gauge, plug gauge, internal/displacement gauge and other high-precision testing instruments, the detection accuracy up to 0.001mm.

 

 

Services CNC Milling, CNC Turning, Wire EDM Cutting, 3D Printing,Vacuum Casting,Reaction Injection Molding, Plastic CNC Machining, Laser, Cutting, Stamping Parts, Bending Parts
Material Metal: Aluminum , Copper , Brass , Steel, Stainless Steel, Titanium and etc.
Plastic: ABS, POM, PP, PU, PC,PA66, PMMA, PVC, PVE, Nylon and etc.
Surface treatment Anodizing, Sandblasting, Metal Plating, Polishing, Painting, Powder coating, Brushing ,Silk-screen , Laser Engraving etc.
Heat treatment Annealing, Normalizing , Nitriding, Tempering
File Formats STP, STEP, IGS,STP,X_T ,DXF,DWG , Pro/E, PDF, SLDPRT
Inspection In-house or third party, all the products are strictly inspected by skilled QC
Service Type OEM & ODM Service

 

Detailed Photos

Customized High Precision Aluminum Metal Standard Shaft Collar

 

 

Product Description

Specification:  
 

Services CNC Milling, CNC Turning, Wire EDM Cutting, 3D Printing,Vacuum Casting,Reaction Injection Molding, Plastic CNC Machining, Laser, Cutting, Stamping Parts, Bending Parts
Material Metal: Aluminum , Copper , Brass , Steel, Stainless Steel, Titanium and etc.
Plastic: ABS, POM, PP, PU, PC,PA66, PMMA, PVC, PVE, Nylon and etc.
Surface treatment Anodizing, Sandblasting, Metal Plating, Polishing, Painting, Powder coating, Brushing ,Silk-screen , Laser Engraving etc.
Heat treatment Annealing, Normalizing , Nitriding, Tempering
File Formats STP, STEP, IGS,STP,X_T ,DXF,DWG , Pro/E, PDF, SLDPRT
Inspection In-house or third party, all the products are strictly inspected by skilled QC
Service Type OEM & ODM Service

Surface Finish:

Available Material:

 

FAQ

1.How to get a quote?
Kindly send us the drawing of your product,please. Including details as below: a.Materials b. Surface Finish c. Tolerance d. Quantity If you need solutions for your application, kindly send us your detail requirements, and we will have engineers to serve you.

2.How does the payment process work?
Payment terms are flexible for us. We can accept different type payment way, for example: T/T

3.How do I know about the production?
We will double confirm your requirements and send you the sample before the mass production as you required.

4.How do I know about the delivery?
Before shipment we will confirm with you about all the details including CI and other attention issues. After ship out, we will inform you of the tracking number and keep updating the latest shipping information for you.

5.What will you do for after sales?
We will follow up and await your feedback. Any question related to our metal parts, our experienced engineers are ready to help. And welcome to contact for any supporting of your other application even if their is no relationship with our products.

6. Are you manufacturer or trader?
Both trader and manufacturer. We have our own Machining factory, and also work with excellent factories to supply more process service to meet cutomers’ requirements.
 

Packaging & Shipping

 

 

Type: Fixed Collar
Supply: Drawing Design
Item: Machining Part
Samples:
US$ 0/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

shaft clamp

What are the steps for replacing existing collars with aluminum collars in industrial settings?

Replacing existing collars with aluminum collars in industrial settings can be a beneficial upgrade. Here are the steps to follow for a successful replacement:

  1. 1. Safety Precautions: Before beginning any work, prioritize safety. Ensure the machinery is powered off, and proper lockout/tagout procedures are followed to prevent accidental startup. Wear appropriate safety gear.
  2. 2. Assessment: Evaluate the condition of the existing collars and the reasons for replacement. Identify any wear and damage that necessitates the change.
  3. 3. Identify Collar Type: Determine the specific type of aluminum collars that will replace the existing ones. Consider factors like shaft size, collar type (e.g., set screw, clamping, or split collar), and material requirements.
  4. 4. Gather Tools: Collect the necessary tools and equipment for the replacement process, including wrenches, screwdrivers, and any specialized tools required for the chosen collar type.
  5. 5. Remove Existing Collars: Carefully disassemble and remove the existing collars from the shafts. Loosen any set screws and detach the collars while ensuring minimal disturbance to the machinery’s alignment.
  6. 6. Clean and Inspect: Clean the shaft and the surrounding area to remove any debris, rust, or residue. Inspect the shaft for any damage that may affect the performance of the new collars.
  7. 7. Lubrication: Apply a suitable lubricant to the shaft to reduce friction and aid in the installation of the new aluminum collars. Ensure that the lubricant is compatible with aluminum and the application’s environment.
  8. 8. Install Aluminum Collars: Slide the new aluminum collars onto the shaft at the desired positions. Follow the manufacturer’s guidelines for installation, whether it involves set screws, clamping mechanisms, or split collar assembly. Tighten the collars securely to the manufacturer’s recommended torque specifications.
  9. 9. Alignment: Check the alignment of the new collars and ensure they are correctly positioned. Misalignment can lead to operational issues and wear. Make adjustments if necessary.
  10. 10. Quality Control: Perform quality checks to ensure that the aluminum collars are securely in place and that the machinery operates smoothly. Test the machinery to verify its performance.
  11. 11. Record Keeping: Maintain records of the replacement process, including the date of replacement, collar specifications, and any adjustments made. This documentation can be valuable for future maintenance and troubleshooting.
  12. 12. Maintenance Plan: Implement a maintenance plan for the new aluminum collars, including regular inspections and lubrication. This will help extend their service life and ensure optimal performance.

Replacing existing collars with aluminum collars can improve the efficiency and reliability of industrial machinery. Proper installation and maintenance are key to the success of this upgrade.

shaft clamp

Where can I find tutorials on the correct installation of aluminum collars?

Installing aluminum collars correctly is essential to ensure their effectiveness in mechanical applications. You can find tutorials and guides on the correct installation of aluminum collars through the following sources:

  • 1. Manufacturer’s Documentation: Start by checking the official website of the aluminum collar manufacturer. Many manufacturers provide detailed installation guides, instructions, and videos specific to their products.
  • 2. YouTube and Video Platforms: Video-sharing platforms like YouTube often host instructional videos on various mechanical components, including collars. Search for videos related to “aluminum collar installation” to find visual tutorials.
  • 3. Online Mechanical Forums: Online mechanical forums and communities, such as engineering.stackexchange.com or practicalmachinist.com, may have discussions and threads where experienced users share installation tips and techniques.
  • 4. Mechanical Engineering Resources: Academic websites and resources from mechanical engineering institutions may offer guidance on collar installation as part of their educational content.
  • 5. Industrial Supply Websites: Websites of industrial supply stores and suppliers often provide resources on product usage. Look for downloadable guides or articles related to collar installation.
  • 6. Books and Publications: Mechanical engineering books and publications often include sections on the installation of mechanical components. Consider looking for relevant books in your field of interest.
  • 7. Manufacturer’s Customer Support: Contact the manufacturer’s customer support for assistance and guidance. They can provide information, answer questions, and offer specific advice for your collar installation needs.
  • 8. In-Person Workshops and Training: Some manufacturers or technical schools offer in-person workshops or training sessions on mechanical component installation, including collars. Check for local training opportunities in your area.
  • 9. Professional Organizations: Mechanical engineering and industry-specific professional organizations may have resources, webinars, or seminars on proper installation techniques. Consider joining relevant organizations to access such materials.

When using tutorials for collar installation, ensure that the source is reputable and that the information is up-to-date. Follow the manufacturer’s guidelines closely, and seek expert assistance if you encounter challenges or have specific questions about your installation process. Proper installation is essential to maximize the performance and safety of your mechanical system.

shaft clamp

Can you recommend aluminum collars suitable for applications with weight constraints?

Certainly! Aluminum collars are an excellent choice for applications with weight constraints due to their lightweight properties. When selecting aluminum collars for such applications, consider the following recommendations:

  • 1. Standard Aluminum Collars: Standard aluminum collars are available in various sizes and styles. These collars are lightweight and suitable for a wide range of applications, especially when weight reduction is a priority.
  • 2. Set Screw Collars: Set screw collars, which use a threaded screw to secure the collar to the shaft, are a common choice for lightweight applications. They provide a secure grip without adding significant weight.
  • 3. Single Split Collars: Single split collars are designed with a single slit along the circumference of the collar, making them lightweight and easy to install. They are suitable for applications where weight is a concern.
  • 4. Precision Machined Collars: Precision machined aluminum collars are designed for high-precision applications. They are lightweight and provide a secure fit for critical components while minimizing added weight.
  • 5. Custom Collars: In cases where standard collars do not meet the specific requirements of your application, consider custom aluminum collars. These can be designed and machined to your exact specifications, ensuring they meet weight constraints while fulfilling your needs.
  • 6. Corrosion Resistance: Even in weight-constrained applications, it’s essential to consider environmental factors. If the application involves exposure to moisture or corrosive elements, choose aluminum collars with appropriate corrosion resistance to ensure durability.
  • 7. Material Thickness: Evaluate the thickness of the collar material. Thicker collars provide additional strength and stability, but they may also add more weight. Balance the need for strength with the weight constraints of your application.
  • 8. Weight Reduction Design: Collaborate with collar suppliers who can provide lightweight design solutions. They may offer special lightweight designs that minimize material usage while maintaining structural integrity.
  • Consult with Experts: If you’re uncertain about the most suitable aluminum collars for your weight-constrained application, consult with mechanical engineers or collar manufacturers. They can provide expert guidance based on your specific requirements.

When choosing aluminum collars for applications with weight constraints, it’s essential to strike a balance between weight reduction and meeting the mechanical and functional requirements of the application. By considering these recommendations and consulting with experts, you can select the right aluminum collars that meet your needs while adhering to weight limitations.

China factory Customized High Precision Aluminum Metal Standard Shaft Collar   with Hot selling		China factory Customized High Precision Aluminum Metal Standard Shaft Collar   with Hot selling
editor by CX 2023-12-04

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