China Standard Single Split Aluminum Shaft Collar -Double Split Collar / Two-Piece Shaft Collar adjustable width shaft collar

Product Description

Products description

Shaft collar is a simple but important mechanical component. It is widely used in Power Transmission applications, such as motors and gearboxes. The Shaft collars are used as mechanical stops, locating components, and bearing faces. The simple design lends itself to easy installation 

–Set screw type/ Set Screw Shaft Collar
–Single Split Collar / One-piece Shaft Collar
–Double Split Collar / Two-piece Shaft Collar
–One-Piece Threaded Collar
–Double wide shaft collar

Set screw type is the most effective when used on a shaft made of a material which is softer than the set screw.

Threaded shaft collars offer the same quality and benefits of smooth bore Collars, meanwhile providing additional features. Threaded collars provide axial holding power which is superior to smooth bore collars, while offering easier installation and adjustment than CZPT ring locking devices. 

One-piece shaft collars wrap around the shaft for even distribution of clamping forces. This results in a tight fit and greater holding power, without the shaft damage caused by set screws. Clamp collars are easy to remove, indefinitely adjustable, and work well on virtually any shaft.

Two-piece shaft collars offer the same benefits as one-piece shaft collars with additional versatility and convenience. The split design is easily installed and disassembled, reducing labor and downtime when adjustment, removal, or replacement is necessary. These clamping forces provide the collar with a holding power superior to one-piece and set screw shaft collars.

CZPT Shaft Collar Features: 
Superior fit, finish and holding power.
Tightly controlled face to bore perpendicularity.
Bore size stamped on every shaft collar.
Black oxide finish produces holding power and resisting corrosion.
DIN 12.9 for metric screws for maximum torque ability.
black oxide and zinc-plated steel, Stainless Steel, Aluminum

FAQ
Q1. What is your terms of packing?
A: Generally, we pack our goods in single color box. If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.

Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages 
before you pay the balance. Other payments terms, pls negotiate with us in advance, we can discuss.

Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.

Q4. How about your delivery time?
A: Generally, it will take 25 to 30 days after receiving your advance payment. The specific delivery time depends 
on the items and the quantity of your order.

Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and 
the courier cost.We welcome sample order.

Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery

Q8: How do you make our business long-term and good relationship?
1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, 
no matter where they come from.

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Material: Carbon Steel
Load: Drive Shaft
Stiffness & Flexibility: Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy: IT6-IT9
Axis Shape: Straight Shaft
Shaft Shape: Hollow Axis
Samples:
US$ 0.8/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

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Customized Request

shaft clamp

What are the temperature resistance properties of aluminum collars?

The temperature resistance properties of aluminum collars are essential to consider when selecting them for various applications. Here’s an overview of their temperature resistance properties:

  • 1. Low to Moderate Temperatures: Aluminum collars are suitable for use in low to moderate-temperature environments. They can generally withstand temperatures ranging from -40°C to 150°C (-40°F to 302°F) without significant deformation or loss of strength.
  • 2. Melting Point: Aluminum has a relatively low melting point of around 660.3°C (1,220.5°F). This means that in applications where temperatures approach or exceed this point, aluminum collars are not suitable, as they will undergo structural changes.
  • 3. Heat Dissipation: Aluminum has excellent heat dissipation properties. This feature is advantageous in applications where temperature control or dissipation is necessary, such as in electronics or heat exchangers.
  • 4. Thermal Expansion: Aluminum collars have a coefficient of thermal expansion (CTE) that should be considered. When exposed to temperature changes, aluminum collars will expand or contract. Proper design and clearances are necessary to accommodate this thermal expansion without compromising the application’s performance.
  • 5. Insulation: Aluminum is not an electrical insulator. In applications requiring electrical insulation at higher temperatures, alternative collar materials or insulating components should be used to prevent electrical conduction.
  • 6. Protective Coatings: To enhance temperature resistance, some aluminum collars are coated with high-temperature-resistant materials. These coatings can extend their usability in higher-temperature environments.

When considering aluminum collars for specific applications, it’s crucial to assess the expected temperature range and the collar’s compatibility with those conditions. For extreme high-temperature applications, alternative collar materials like stainless steel or other heat-resistant materials may be more suitable.

shaft clamp

What are the design considerations when utilizing aluminum collars in machinery?

When designing machinery that incorporates aluminum collars, several considerations are vital to ensure optimal performance and safety. Here are the key design considerations:

  • 1. Shaft Compatibility: Ensure that the aluminum collar’s inner diameter matches the shaft’s outer diameter. The fit should be snug without play to prevent slippage or misalignment.
  • 2. Material Selection: Choose the right aluminum alloy for your collars based on the application. Different aluminum alloys offer varying properties, including strength, corrosion resistance, and weight. Select the alloy that best suits your machinery’s needs.
  • 3. Collar Type: Determine the appropriate collar type based on your application. Set screw collars, clamping collars, or other variations provide different levels of clamping force and ease of installation. Select the type that aligns with your machinery’s requirements.
  • 4. Environmental Factors: Consider the environment in which the machinery will operate. Aluminum collars are corrosion-resistant to some extent, but if exposed to harsh chemicals, moisture, or saltwater, you may need additional corrosion protection or alternative materials.
  • 5. Weight Considerations: Take into account the machinery’s weight constraints. Aluminum collars are lightweight, making them suitable for applications where reducing weight is essential for performance and energy efficiency.
  • 6. Precision and Tolerance: Maintain precision in collar dimensions and tolerances. Even small deviations in collar specifications can affect machinery performance. Quality control in manufacturing is crucial.
  • Surface Finish: Ensure that the shaft and collar surfaces have the appropriate finish. A smooth surface finish reduces friction and wear. Consider surface treatments or coatings if needed.
  • Clamping Force: Calculate and design for the required clamping force. This involves understanding the loads and stresses the collar will experience during operation. Overloading can lead to collar failure, so proper calculations are essential.
  • Machining and Installation: Design the collar for ease of machining and installation. The collar should be straightforward to assemble, and it should not require specialized tools or complex procedures for installation.
  • Alignment and Balance: Ensure that the collar is aligned with other components and balanced to prevent uneven stress or vibration issues. Misalignment can lead to wear and operational problems.
  • Maintenance Accessibility: Consider how easily the collar can be accessed for maintenance. Machinery that requires frequent adjustments or inspections should have accessible collars for easy servicing.

By carefully addressing these design considerations, you can effectively integrate aluminum collars into your machinery, ensuring that they contribute to its performance, durability, and reliability.

shaft clamp

What factors should I consider when selecting an aluminum collar for a specific shaft size?

Selecting the right aluminum collar for a specific shaft size is crucial to ensure proper fit and functionality in your mechanical application. Here are the key factors to consider when making this selection:

  1. Shaft Diameter: The shaft diameter is the most critical factor. Measure the shaft’s outer diameter accurately to select a collar that matches this size. The collar’s inner diameter should fit snugly on the shaft without play.
  2. Collar Type: Choose the appropriate collar type based on your application. Set screw collars use a threaded screw to secure the collar to the shaft, while clamping collars use a split design with bolts for a secure fit. The choice depends on your specific requirements.
  3. Shaft Material: Consider the material of the shaft. If it’s made of a softer material like aluminum or plastic, you may need a collar with a gentler clamping mechanism to prevent damage. For steel shafts, a standard collar may suffice.
  4. Shaft Surface Finish: The surface finish of the shaft can affect the collar’s grip. If the shaft has a rough surface, you might require a collar with extra grip features, such as knurls or serrations.
  5. Collar Material: Choose the collar material that suits your application. Aluminum collars are lightweight and corrosion-resistant, making them suitable for many applications. However, consider the environment and specific requirements of your application, as other materials like steel or plastic may be more appropriate in some cases.
  6. Shaft Load and Torque: Evaluate the load and torque that the collar will need to support. This information will help you select a collar with the appropriate strength and clamping force for your application.
  7. Environmental Conditions: Consider the environmental factors the collar will be exposed to. For outdoor or marine applications, you may need a collar with added corrosion resistance. In high-temperature environments, choose a collar that can withstand the heat.
  8. Operating Speed: If your application involves high-speed rotation, choose a collar that can maintain a secure grip without slippage. Collars with additional features like balancing or pre-drilled holes for set screws can help in such cases.
  9. Budget and Cost: Consider your budget constraints. While you want a high-quality collar, be mindful of the costs associated with your selection. Aluminum collars are often cost-effective, but prices can vary based on size and features.
  10. Ease of Installation: Some collars are designed for easy installation and adjustment, while others may require more complex assembly. Choose a collar that aligns with your installation requirements and skills.

By carefully considering these factors, you can select the right aluminum collar that ensures a secure and reliable connection to your specific shaft size, optimizing the performance of your mechanical application.

China Standard Single Split Aluminum Shaft Collar -Double Split Collar / Two-Piece Shaft Collar   adjustable width shaft collarChina Standard Single Split Aluminum Shaft Collar -Double Split Collar / Two-Piece Shaft Collar   adjustable width shaft collar
editor by Dream 2024-05-06

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