Product Description
Custom outdoor sports parts manufacturing CNC Metal precision machining Aluminum collar adapter
Click here and specify your inquiry, contact us to get an online quote now!
How to get a quote?
1. First: Email us and offer your 3D drawing/2D drawing to us to quote.
2. Second: Let us know the required material, surface finish and special tolerance requirements, quantity information, we’ll arrange for our engineer to review your drawings and quote soon!
Note: Workable 3D Drawing Formats: STEP/IGS/X_T/STL/SOLIDWORKS etc, 2D Drawing with PDF will do.
Project Support: Free Sample Offered Before Production starts
Examples projects
What we can offer
| Advantages | »Free sample offered before production »Good machining quality and warm service »Reasonable Pricing and outstanding quality provided »Competitive shipping cost service with discount sometimes »MOQ 1PCS and small quantity order accepted, mass production supported »Professional engineering service when any modification required »Any turnkey assembly or customized package requirements, we’ll meet your demands! |
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| Equipment |
»20 sets of CNC turning machines; »30 sets of the most technologically advanced machining CNC milling machines; »25 sets of Multi-Spindle Japan Precision Swiss CNC lathes |
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| RFQ | Customer Inquiry →Engineering Communication →Cost Analysis →Sales Analysis →Quote to Customer » 1-3 Work Days Only » Submit RFQ with complete commercial terms |
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| Sample Making | Sample Order → Engineering Review → Sample Plan to Customer → Sample Status Tracking → Submit Samples with Doc. » Sample L/T: 1 week » Continuous Sample Status Tracking » Complete Documents for sample approval |
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| Order Management | CRM System → Open Order Confirm → Logistic Arrangement. » Production L/T: 2-4 wks » Weekly Open Order Confirm » Preferred 3PL Service to Customers |
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| Quality Control | Certificates: RoHS, ISO9001:2008, SGS. IQC → IPQC → OQC/FQC → Quality Complain Feedback → Audit & Training. » Plant Audit and Qualified by world famous company » Strict Quality Management Procedure with Traceability |
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| Application | »Aerospace »Automotive »Lighting fittings »Motorbike »PhotoGear »EDC Tools » Marine »Office equipment »Home appliance »Medical equipment »Telecommunication »Electrical & Electronics »Fire detection system, etc. |
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Production information
1). Material Capabilities: Following GB, DIN, and ISO and applying good quality homemade and import materials, we have already provided single/assembly products for international customers mainly from the USA and Europe, etc.
| Stainless Steel | SS201, SS301, SS303, SS304, SS316, SS416 etc. |
| Steel | Mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45#, etc. |
| Brass | HPb63, HPb62, HPb61, HPb59, H59, H62, H68, H80 etc. |
| Copper | C11000, C12000, C12000 C36000 etc. |
| Aluminum | AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc. |
| Iron | A36, 45#, 1213, 12L14, 1215 etc. |
| Plastic | ABS, PC, PE, POM, Delrin, Nylon, PP, PEI, Peek etc. |
2). Quality control:
*We have specialized QC testers to check the quality of the products according to different customers’ requirements. Usually, it’s a random inspection, and we also offer 100% inspection at a reasonable price if required.
*We have IQC to check the dimensions and surface of the incoming material
*We have PQC to inspect full-course during the manufacturing processing
*We have FQC to inspect all the anodizing/plating and other finishes’ products from our supplier and proceed with the professional quality and appearance inspection before shipping.
3).Surface Finish: sandblasted/normal and hard anodized finish/polish/coating/polish/passivation/plating/brush/heat treatment/fine glass beads/grounding/tumbled finish , etc. More detailed information for different material parts is below,
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Aluminum parts |
Brushing Polishing Clear Anodized Color Anodized Sandblast Anodized Chemical Film |
| Stainless Steel parts | Polishing Passivated Sandblasting Plating |
| Steel Parts | Zinc plating Oxide Black Nickel plating Chrome plating Carburized Heat treatment Powder Coated |
| Plastic Parts | Chrome plating Polishing |
4). Payment terms: T/T payment. The Sample order is paid by full payment; Mass production with order amount exceeding can be paid a 50% deposit before production, and balance paid before shipping.
5). Production schedule: Usually, it takes 5~10 working days for sample production; 15~20 working days for mass production days, it depends on your design, simple parts can be produced quickly, the complicated design parts would take us more machining time.
6). Machining capability: 30 sets of the most technologically advanced machining CNC milling machines, 20 sets of CNC turning machines, 25 sets of Multi-Spindle Japan Precision Swiss CNC lathes, and 4 sets of 2D &3D CMM (image measuring instrument) quality control equipment 3 QC staff, enabling CNC Manufacturing to deliver precise parts within the tightest of tolerances, ensuring the highest quality results to meet different
customers’ requirements.
7). Tolerance: +/- 0.02mm (for Metal shaft), +/-0.03mm ( for plastic), for special tolerance requirements, please point them out in the email, we will Check if it’s feasible to make it after studying it.
8). Packing & Shipping way:
1. Packing Detail: Each product is packed with plastic preservative, EPE, foam plastic bag, Carton outside, wood case or iron case or as per the customer’s special requirement. Besides, the custom package takes a week to prepare in advance.
2. Delivery Detail: the fast International Shipping time takes 3 ~5 working days by DHL/UPS/FedEx, slow shipping time takes 7~ 8 working days by DHL/UPS/FedEx/TNT, etc.
3. Shipping options:
1) 0-100kg: express&air freight priority,
2) >100kg: sea freight priority,
3) As per customized specifications
About us
Full-service precision CNC machining services for prototypes and short and low to high production runs. Capabilities are CNC milled and turned metal parts and assemblies. Materials worked with include aluminum, brass, copper, stainless, steel, iron, other precious metals, and other plastic materials. Lead times are 2 to 3 weeks for prototypes and 4 to 6 weeks for production runs. Emergency and rush services are available. Industries served include aircraft and aerospace, consumer electronics, automotive, machinery fittings, audio equipment, EDC tools, computer, and Secondary processes such as anodizing, sandblasting, blackening, grinding, honing, heat treating, powder coating, passivation, polishing, plating, and brushing are also provided.
We put high attention and effort into all of the work that we do. Every part that comes off our machines is an extension of us. We take great pride in bringing machining CZPT to our customers. The amazing quality parts we machined here will be your best choice to find a supplier!
Customer’s comment
Want to know more about us? Email us now!
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| After-sales Service: | Email Us Anytime If Any Problems |
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| Warranty: | Email Us Anytime If Any Requirements |
| Condition: | New |
| Certification: | CE, RoHS, GS, ISO9001 |
| Standard: | DIN, CE, RoHS, GS, ISO9001 |
| Customized: | Customized |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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Can I find information on the application of aluminum collars in aerospace engineering?
Absolutely, you can find valuable information on the application of aluminum collars in aerospace engineering. These resources provide insights into how aluminum collars are used in the aerospace industry:
- 1. Aerospace Industry Publications: Explore publications specific to the aerospace industry. Magazines, journals, and websites often feature articles, case studies, and research papers on the use of aluminum collars in aerospace applications.
- 2. Aerospace Engineering Textbooks: Look for aerospace engineering textbooks that cover mechanical components and fastening methods. These books may include sections on collar applications in aerospace systems.
- 3. Manufacturer’s Aerospace Catalogs: Aerospace collar manufacturers often produce specialized catalogs or documentation focusing on their products’ suitability for aerospace engineering. These resources offer in-depth information on collar types, materials, and compliance with industry standards.
- 4. Aerospace Forums and Communities: Online forums and communities dedicated to aerospace engineering may have discussions and information on the use of collars in various aerospace systems. You can engage with professionals and enthusiasts in these forums.
- 5. Aerospace Trade Shows: Attend aerospace-related trade shows and exhibitions. These events showcase the latest advancements in aerospace technology and components, including aluminum collars used in various applications.
- 6. Aerospace Industry Associations: Explore industry-specific associations and organizations related to aerospace engineering. They often provide resources, publications, and guidelines related to mechanical components like collars.
- 7. Academic Institutions: Aerospace engineering departments at universities and research institutions may publish studies and resources related to collar applications in aerospace. Accessing academic publications can provide technical insights.
- 8. Collaboration with Aerospace Engineers: Connect with aerospace engineers and professionals who have hands-on experience in aerospace projects. They can share their knowledge and experiences with collar applications in the field.
- 9. Supplier Documentation: Contact collar suppliers or manufacturers and inquire about their aerospace-related documentation. They may provide technical data sheets, application notes, and compliance information relevant to aerospace use.
- 10. Online Search Engines: Utilize search engines to find articles, reports, and resources related to aluminum collar applications in aerospace engineering. Refine your search with specific keywords for more focused results.
By exploring these resources, you can gain valuable insights into the application of aluminum collars in aerospace engineering, whether you are involved in aerospace projects or simply interested in learning more about this field.
What are the design considerations when utilizing aluminum collars in machinery?
When designing machinery that incorporates aluminum collars, several considerations are vital to ensure optimal performance and safety. Here are the key design considerations:
- 1. Shaft Compatibility: Ensure that the aluminum collar’s inner diameter matches the shaft’s outer diameter. The fit should be snug without play to prevent slippage or misalignment.
- 2. Material Selection: Choose the right aluminum alloy for your collars based on the application. Different aluminum alloys offer varying properties, including strength, corrosion resistance, and weight. Select the alloy that best suits your machinery’s needs.
- 3. Collar Type: Determine the appropriate collar type based on your application. Set screw collars, clamping collars, or other variations provide different levels of clamping force and ease of installation. Select the type that aligns with your machinery’s requirements.
- 4. Environmental Factors: Consider the environment in which the machinery will operate. Aluminum collars are corrosion-resistant to some extent, but if exposed to harsh chemicals, moisture, or saltwater, you may need additional corrosion protection or alternative materials.
- 5. Weight Considerations: Take into account the machinery’s weight constraints. Aluminum collars are lightweight, making them suitable for applications where reducing weight is essential for performance and energy efficiency.
- 6. Precision and Tolerance: Maintain precision in collar dimensions and tolerances. Even small deviations in collar specifications can affect machinery performance. Quality control in manufacturing is crucial.
- Surface Finish: Ensure that the shaft and collar surfaces have the appropriate finish. A smooth surface finish reduces friction and wear. Consider surface treatments or coatings if needed.
- Clamping Force: Calculate and design for the required clamping force. This involves understanding the loads and stresses the collar will experience during operation. Overloading can lead to collar failure, so proper calculations are essential.
- Machining and Installation: Design the collar for ease of machining and installation. The collar should be straightforward to assemble, and it should not require specialized tools or complex procedures for installation.
- Alignment and Balance: Ensure that the collar is aligned with other components and balanced to prevent uneven stress or vibration issues. Misalignment can lead to wear and operational problems.
- Maintenance Accessibility: Consider how easily the collar can be accessed for maintenance. Machinery that requires frequent adjustments or inspections should have accessible collars for easy servicing.
By carefully addressing these design considerations, you can effectively integrate aluminum collars into your machinery, ensuring that they contribute to its performance, durability, and reliability.
Are there reviews available for popular brands of aluminum collars for user feedback?
Yes, user reviews and feedback for popular brands of aluminum collars can be valuable resources when making purchasing decisions. Here’s where you can find reviews and feedback for aluminum collar brands:
- 1. Online Retailers: Websites of online retailers like Amazon, eBay, and industrial supply stores often feature user reviews and ratings for a wide range of products, including aluminum collars. These reviews are provided by customers who have purchased and used the products.
- 2. Manufacturer Websites: Some manufacturers maintain websites or product pages where users can leave reviews and feedback on their products. This can be a reliable source of information as it allows users to share their experiences directly with the manufacturer.
- 3. Industrial Forums: Online forums and communities dedicated to mechanical components and industrial equipment often have sections where users discuss and review products. These discussions can provide insights into the experiences of professionals in the field.
- 4. Industry-specific Publications: Trade magazines, journals, and industry-specific publications may include product reviews and recommendations. These sources are often written by experts and can be a trusted reference for industrial products like aluminum collars.
- 5. Social Media and LinkedIn Groups: Professional social media platforms, such as LinkedIn, have groups and communities related to industrial and mechanical engineering. Users in these groups may share their experiences and opinions on various products, including aluminum collars.
- 6. Company Case Studies: Some companies provide case studies or success stories on their websites that highlight how their products, including collars, have been used in real-world applications. These can offer valuable insights into product performance.
When reading reviews and feedback, it’s important to consider multiple sources and weigh the overall sentiment. Look for common themes in the reviews and pay attention to factors that are most relevant to your specific application. Keep in mind that individual experiences may vary, so a well-rounded understanding is key when evaluating the quality and suitability of aluminum collar brands.
editor by Dream 2024-05-14