Product Description
High Quality Precious Stainless Steel Aluminum Inch 2-Piece Shaft Collars Plastic Collar
Product Features:
1.Effective on hard and soft shafts
2.Cost effective collar design
3.Easily installed where major disassembly would otherwise be required Simply slide these collars onto a shaft and tighten the set screw to hold the collar in place.Collas are easy to adjust with their set screws.
Types of shaft collars:
Solid Setscrew shaft collar,Hex bore shaft collar,One Piece shaft collar,Two
Piece shaft collar,Threaded shaft collar,Single split shaft collar,Double split shaft collar
Our products can be made according to Climax,Holo-Krome,Stafford,Ruland etc.
Note of single split shaft collar:
1.Material:AL,Steel,Stainless steel,Alloy,Copper,Plastic
2.Finish: Black oxide, self-color, oiled, zinc plated
3.Processes:Broaching/ Hobbing/ Slotting/tapping
4.Package:box/carton/wooden case
5.Lead time:20-35 days
6.ISO9001:2008 Certificated
Datasheet
| Model | Bore Size | O.D. | Width | Screw | Approx.Weight |
| (g) | |||||
| I1P-12 | 1/8 | 11/16 | 5/16 | 4-40×3/8 | 14.4 |
| I1P-18 | 3/16 | 11/16 | 5/16 | 4-40×3/8 | 13.8 |
| I1P-25 | 1/4 | 11/16 | 5/16 | 4-40×3/8 | 12.9 |
| I1P-31 | 5/16 | 11/16 | 5/16 | 4-40×3/8 | 11.8 |
| I1P-37 | 3/8 | 7/8 | 3/8 | 6-32×3/8 | 23.7 |
| I1P-43 | 7/16 | 15/16 | 3/8 | 6-32×3/8 | 26 |
| I1P-50 | 1/2 | 1 1/8 | 13/32 | 8-32×1/2 | 41.7 |
| I1P-56 | 9/16 | 1 5/16 | 7/16 | 10-32 ×1/2 | 62.2 |
| I1P-62 | 5/8 | 1 5/16 | 7/16 | 10-32 ×1/2 | 58.9 |
| I1P-68 | 11/16 | 1 1/2 | 1/2 | 10-32 ×1/2 | 89.8 |
| I1P-75 | 3/4 | 1 1/2 | 1/2 | 1/4-28 ×5/8 | 85.2 |
| I1P-81 | 13/16 | 1 5/8 | 1/2 | 1/4-28 ×5/8 | 100 |
| I1P-87 | 7/8 | 1 5/8 | 1/2 | 1/4-28 ×5/8 | 94.7 |
| I1P-93 | 15/16 | 1 3/4 | 1/2 | 1/4-28 ×5/8 | 110.3 |
| I1P-100 | 1 | 1 3/4 | 1/2 | 1/4-28 ×5/8 | 104.2 |
| I1P-106 | 1 1/16 | 1 7/8 | 1/2 | 1/4-28 ×5/8 | 120.6 |
| I1P-112 | 1 1/8 | 1 7/8 | 1/2 | 1/4-28 ×5/8 | 113.7 |
Use:
single split shaft collars are used in a variety of application and industries. Examples include agricultural implements, office machines, exercise equipment, mixers, and printing presses.A variety of specialized products are available. Knurled shaft collars provide a friction surface for hand gripping and are suitable for conveyors and other applications which require frequent collar adjustment. Hexagonal-bore shaft collars are suitable for power transmission and drive applications. Heavy duty shaft collars feature large cross sections and sturdy clamping screws for added holding power. Because heavy-duty shaft collars provide better vibration and shock resistance, they are designed for applications such as off-road, mining, paper and steel mill equipment.
OUR SERVICE:
1) Competitive price and good quality
2) Used for transmission systems.
3) Excellent performance, long using life
4) Could be developed according to your drawings or data sheet
5) Pakaging:follow the customers’ requirements or as our usual package
6) Brand name: per every customer’s requirement.
7) Flexible minimum order quantity
8) Sample can be supplied
MAIN PRODUCTS:
1) Timing Belt Pulley (Synchronous Pulley), Timing Bar, Clamping Plate;
2) Forging, Casting, Stampling Part;
3) V Belt Pulley and Taper Lock Bush; Sprocket, Idler and Plate Wheel;Spur Gear, Bevel Gear, Rack;
4) Shaft Locking Device: could be alternative for Ringfeder, Sati, Chiaravalli, Tollok, etc.;
5) Shaft Coupling:including Miniature couplings, Curved tooth coupling, Chain coupling, HRC coupling, Normex coupling, Type coupling, GE Coupling, torque limiter, Universal Joint;
6) Shaft Collars: including Setscrew Type, Single Split and Double Splits;
7) Timing Belt: including Rubber and PU timing belts for industrial;
8) Other customized Machining Parts according to drawings (OEM).
Company Information
ZheJiang Mighty Machinery Co., Ltd. specializes in manufacturing Mechanical Power Transmission Products.
We Mighty is the division/branch of SCMC Group, which is a wholly state-owned company, established in 1980.
About Mighty:
-3 manufacturing factories, we have 5 technical staff, our FTY have strong capacity for design and process design, and more than
70 workers and double shift eveyday.
-Large quality of various material purchase and stock in warhouse which ensure the low cost for the material and production in
time.
-Strick quality control are apply in the whole prodution. we have incoming inspection,process inspection and final production
inspection which can ensure the perfect of the goods quality.
-14 years of machining experience. Long time cooperate with the Global Buyer, make us easy to understand the csutomer and handle the export.
MIGHTY’s products are mainly exported to Europe, America and the Middle East market. With the top-ranking management, professional technical support and abundant export experience, MIGHTY has established lasting and stable business partnership with many world famous companies and has got good reputation from CZPT customers in international sales.
FAQ
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to
quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment=10000USD, 30% T/T in advance ,balance before shippment
We warmly welcome friends from domestic and abroad come to us for business negotiation and cooperation for mutual benefit.To supply customers excellent quality products with good price and punctual delivery time is our responsibility.
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| Standard Or Nonstandard: | Standard & Custom |
|---|---|
| Shaft Hole: | Standard & Nonstandard |
| Bore Diameter: | 8-65 |
| Structure: | Flexible |
| Material: | Steel/Aluminum/Stainless Steel |
| Type: | Collar |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the best practices for maintaining aluminum collars in corrosive environments?
Maintaining aluminum collars in corrosive environments is crucial to ensure their longevity and optimal performance. Here are the best practices for proper maintenance:
- 1. Regular Inspection: Conduct routine inspections to identify any signs of corrosion or wear on the aluminum collars. Look for discoloration, pitting, or surface damage.
- 2. Material Selection: Ensure that the aluminum alloy used for the collars is corrosion-resistant. Select alloys with better resistance to corrosive agents, such as 6061 or 7075 aluminum, which offer good corrosion resistance properties.
- 3. Corrosion-Resistant Coatings: Consider using collars with specialized coatings or finishes that provide an additional layer of protection against corrosion. These coatings can include anodizing, which can improve resistance to environmental factors.
- 4. Proper Installation: Ensure that the collars are installed correctly and securely. Proper installation prevents gaps or openings that could allow corrosive agents to penetrate and damage the collar or the shaft.
- 5. Lubrication: Apply a compatible lubricant to the collar’s contact surface with the shaft. Lubrication reduces friction and can help protect against corrosion. Ensure that the lubricant is suitable for the specific environmental conditions.
- 6. Corrosion-Resistant Fasteners: If set screws or fasteners are used in collar installation, opt for corrosion-resistant materials such as stainless steel. This prevents galvanic corrosion between dissimilar metals.
- 7. Sealant and Gaskets: In highly corrosive environments, consider using sealants or gaskets to create a barrier between the collar and the corrosive elements. These components can help maintain the integrity of the collar’s seal.
- 8. Regular Cleaning: Clean the collars and surrounding components regularly to remove any accumulated contaminants. Use appropriate cleaning agents and methods that won’t harm the collar’s surface.
- 9. Environmental Monitoring: Continuously monitor the environmental conditions in which the collars operate. Make adjustments or modifications to the maintenance routine based on changes in the environment’s corrosive factors.
- 10. Replacement Schedule: Establish a replacement schedule for collars operating in particularly harsh or corrosive conditions. Regularly replace collars to prevent unexpected failures or deterioration in performance.
- 11. Consult with Experts: Seek advice from corrosion or materials experts when dealing with highly corrosive environments. They can provide guidance on the best practices and materials for your specific situation.
Proper maintenance of aluminum collars in corrosive environments extends their lifespan and ensures the continued reliability of your machinery and equipment. By following these best practices, you can mitigate the effects of corrosion and reduce the risk of premature collar failure.
What are the design considerations when utilizing aluminum collars in machinery?
When designing machinery that incorporates aluminum collars, several considerations are vital to ensure optimal performance and safety. Here are the key design considerations:
- 1. Shaft Compatibility: Ensure that the aluminum collar’s inner diameter matches the shaft’s outer diameter. The fit should be snug without play to prevent slippage or misalignment.
- 2. Material Selection: Choose the right aluminum alloy for your collars based on the application. Different aluminum alloys offer varying properties, including strength, corrosion resistance, and weight. Select the alloy that best suits your machinery’s needs.
- 3. Collar Type: Determine the appropriate collar type based on your application. Set screw collars, clamping collars, or other variations provide different levels of clamping force and ease of installation. Select the type that aligns with your machinery’s requirements.
- 4. Environmental Factors: Consider the environment in which the machinery will operate. Aluminum collars are corrosion-resistant to some extent, but if exposed to harsh chemicals, moisture, or saltwater, you may need additional corrosion protection or alternative materials.
- 5. Weight Considerations: Take into account the machinery’s weight constraints. Aluminum collars are lightweight, making them suitable for applications where reducing weight is essential for performance and energy efficiency.
- 6. Precision and Tolerance: Maintain precision in collar dimensions and tolerances. Even small deviations in collar specifications can affect machinery performance. Quality control in manufacturing is crucial.
- Surface Finish: Ensure that the shaft and collar surfaces have the appropriate finish. A smooth surface finish reduces friction and wear. Consider surface treatments or coatings if needed.
- Clamping Force: Calculate and design for the required clamping force. This involves understanding the loads and stresses the collar will experience during operation. Overloading can lead to collar failure, so proper calculations are essential.
- Machining and Installation: Design the collar for ease of machining and installation. The collar should be straightforward to assemble, and it should not require specialized tools or complex procedures for installation.
- Alignment and Balance: Ensure that the collar is aligned with other components and balanced to prevent uneven stress or vibration issues. Misalignment can lead to wear and operational problems.
- Maintenance Accessibility: Consider how easily the collar can be accessed for maintenance. Machinery that requires frequent adjustments or inspections should have accessible collars for easy servicing.
By carefully addressing these design considerations, you can effectively integrate aluminum collars into your machinery, ensuring that they contribute to its performance, durability, and reliability.
Can you recommend aluminum collars suitable for applications with weight constraints?
Certainly! Aluminum collars are an excellent choice for applications with weight constraints due to their lightweight properties. When selecting aluminum collars for such applications, consider the following recommendations:
- 1. Standard Aluminum Collars: Standard aluminum collars are available in various sizes and styles. These collars are lightweight and suitable for a wide range of applications, especially when weight reduction is a priority.
- 2. Set Screw Collars: Set screw collars, which use a threaded screw to secure the collar to the shaft, are a common choice for lightweight applications. They provide a secure grip without adding significant weight.
- 3. Single Split Collars: Single split collars are designed with a single slit along the circumference of the collar, making them lightweight and easy to install. They are suitable for applications where weight is a concern.
- 4. Precision Machined Collars: Precision machined aluminum collars are designed for high-precision applications. They are lightweight and provide a secure fit for critical components while minimizing added weight.
- 5. Custom Collars: In cases where standard collars do not meet the specific requirements of your application, consider custom aluminum collars. These can be designed and machined to your exact specifications, ensuring they meet weight constraints while fulfilling your needs.
- 6. Corrosion Resistance: Even in weight-constrained applications, it’s essential to consider environmental factors. If the application involves exposure to moisture or corrosive elements, choose aluminum collars with appropriate corrosion resistance to ensure durability.
- 7. Material Thickness: Evaluate the thickness of the collar material. Thicker collars provide additional strength and stability, but they may also add more weight. Balance the need for strength with the weight constraints of your application.
- 8. Weight Reduction Design: Collaborate with collar suppliers who can provide lightweight design solutions. They may offer special lightweight designs that minimize material usage while maintaining structural integrity.
- Consult with Experts: If you’re uncertain about the most suitable aluminum collars for your weight-constrained application, consult with mechanical engineers or collar manufacturers. They can provide expert guidance based on your specific requirements.
When choosing aluminum collars for applications with weight constraints, it’s essential to strike a balance between weight reduction and meeting the mechanical and functional requirements of the application. By considering these recommendations and consulting with experts, you can select the right aluminum collars that meet your needs while adhering to weight limitations.
editor by Dream 2024-05-16