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Product Description
| Material | Alloy Steel, Copper alloy(brass,silicon bronze,phosphor bronze,aluminum bronze,beryllium copper),Stainless Steel,Aluminum,Titanium, Magnesium, Superalloys,Molybdenum, Invar,,Zinc,Tungsten steel,incoloy,Nickel 200,Hastelloy, Inconel,Monel,ABS, PEEK,PTFE,PVC,Acetal. |
| Surface Treatment | Zn-plating, Ni-plating, Cr-plating, Tin-plating, copper-plating, the wreath oxygen resin spraying, the heat disposing, hot-dip galvanizing, black oxide coating, painting, powdering, color zinc-plated, blue black zinc-plated, rust preventive oil, titanium alloy galvanized, silver plating, plastic, electroplating, anodizing etc. |
| Producing Equipment | CNC machine,automatic lathe machine,CNC milling machine,lasering,tag grinding machine etc. |
| Drawing Format | Pro/E, Auto CAD, CZPT Works, UG, CAD/CAM, PDF |
| Managing Returned Goods | With quality problem or deviation from drawings |
| Warranty | Replacement at all our cost for rejected products |
| Main Markets | North America, South America, Eastern Europe , West Europe , North Europe, South Europe, Asia |
| How to order | * You send us drawing or sample |
| * We carry through project assessment | |
| * We make the sample and send it to you after you confirmed our design | |
| * You confirm the sample then place an order and pay us 30% deposit | |
| * We start producing | |
| * When the goods is done, you pay us the balance after you confirmed pictures or tracking numbers. | |
| * Trade is done, thank you!! |
Quality Control
Packaging & Shipping
Customer Reviews
FAQ
Q1:What kind of information do you need for quotation?
A: You can provide 2D/3D drawing or send your sample to our factory, then we can make according to your sample.
Q2: Can we CZPT NDA?
A: Sure. We can CZPT the NDA before got your drawings.
Q3: Do you provide sample?
A: Yes, we can provide you sample before mass order.
Q4: How can you ensure the quality?
A: We have profesional QC,IQC, OQC to guarantee the quality.
Q5: Delivery time?
A: For samples genearlly need 25 days. Mass production: around 30~45 days after receipt of deposit (Accurate delivery time
depends on specific items and quantities)
Q6: How about the transportation?
A: You can choose any mode of transportation you want, sea delivery, air delivery or door to door express.
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| Application: | Auto and Motorcycle Accessory, Machinery Accessory |
|---|---|
| Standard: | GB, EN, JIS Code, ASME |
| Surface Treatment: | Anodizing |
| Production Type: | Mass Production |
| Machining Method: | CNC Machining |
| Material: | Steel |
| Customization: |
Available
| Customized Request |
|---|
What are the best practices for maintaining aluminum collars in corrosive environments?
Maintaining aluminum collars in corrosive environments is crucial to ensure their longevity and optimal performance. Here are the best practices for proper maintenance:
- 1. Regular Inspection: Conduct routine inspections to identify any signs of corrosion or wear on the aluminum collars. Look for discoloration, pitting, or surface damage.
- 2. Material Selection: Ensure that the aluminum alloy used for the collars is corrosion-resistant. Select alloys with better resistance to corrosive agents, such as 6061 or 7075 aluminum, which offer good corrosion resistance properties.
- 3. Corrosion-Resistant Coatings: Consider using collars with specialized coatings or finishes that provide an additional layer of protection against corrosion. These coatings can include anodizing, which can improve resistance to environmental factors.
- 4. Proper Installation: Ensure that the collars are installed correctly and securely. Proper installation prevents gaps or openings that could allow corrosive agents to penetrate and damage the collar or the shaft.
- 5. Lubrication: Apply a compatible lubricant to the collar’s contact surface with the shaft. Lubrication reduces friction and can help protect against corrosion. Ensure that the lubricant is suitable for the specific environmental conditions.
- 6. Corrosion-Resistant Fasteners: If set screws or fasteners are used in collar installation, opt for corrosion-resistant materials such as stainless steel. This prevents galvanic corrosion between dissimilar metals.
- 7. Sealant and Gaskets: In highly corrosive environments, consider using sealants or gaskets to create a barrier between the collar and the corrosive elements. These components can help maintain the integrity of the collar’s seal.
- 8. Regular Cleaning: Clean the collars and surrounding components regularly to remove any accumulated contaminants. Use appropriate cleaning agents and methods that won’t harm the collar’s surface.
- 9. Environmental Monitoring: Continuously monitor the environmental conditions in which the collars operate. Make adjustments or modifications to the maintenance routine based on changes in the environment’s corrosive factors.
- 10. Replacement Schedule: Establish a replacement schedule for collars operating in particularly harsh or corrosive conditions. Regularly replace collars to prevent unexpected failures or deterioration in performance.
- 11. Consult with Experts: Seek advice from corrosion or materials experts when dealing with highly corrosive environments. They can provide guidance on the best practices and materials for your specific situation.
Proper maintenance of aluminum collars in corrosive environments extends their lifespan and ensures the continued reliability of your machinery and equipment. By following these best practices, you can mitigate the effects of corrosion and reduce the risk of premature collar failure.
Are there guidelines for lubricating and maintaining aluminum collars to ensure optimal performance?
Maintaining and lubricating aluminum collars is essential to ensure their optimal performance and longevity. Here are guidelines for proper lubrication and maintenance:
- 1. **Cleaning:** Start by cleaning the collar and the shaft to remove any dirt, debris, or residue. Use a non-abrasive cloth or cleaning solution if necessary. Clean collars are easier to work with and less prone to wear and tear.
- 2. **Lubrication: Apply a suitable lubricant to the contact points between the collar and the shaft. The lubricant reduces friction and wear, ensuring a secure fit. Be sure to use a lubricant compatible with aluminum and the specific application.
- 3. **Proper Tightening: If you’re using set screw collars, ensure that you tighten the set screws evenly and to the manufacturer’s recommended torque specifications. Avoid over-tightening, which can damage the collar or shaft.
- 4. **Regular Inspection: Periodically inspect the collars for signs of wear, damage, or misalignment. Replace any collars that show significant wear, as they may no longer provide a secure grip.
- 5. **Environmental Considerations: Take into account the environmental conditions of your application. If the collars are exposed to moisture or corrosive substances, select a lubricant that provides corrosion protection. For high-temperature applications, choose a high-temperature lubricant.
- 6. **Reapplication of Lubricant: In applications with frequent movement or high loads, reapply lubricant as needed to maintain optimal performance. Regularly re-lubricate moving parts for smooth operation.
- 7. **Alignment: Ensure that the collar is properly aligned with the shaft and other components. Misalignment can cause uneven stress and premature wear. Make any necessary adjustments for proper alignment.
- 8. **Storage: If collars are not in use, store them in a clean and dry environment. Avoid exposure to extreme temperatures or humidity, which can affect the performance and condition of the collars.
- 9. **Documentation: Keep records of maintenance, including the date of lubrication and any replacements. This helps in scheduling regular maintenance and identifying patterns of wear or issues.
- 10. **Consult Manufacturer’s Recommendations: Always refer to the manufacturer’s guidelines and recommendations for specific maintenance procedures and compatible lubricants. Following the manufacturer’s instructions is crucial for optimal performance and warranty compliance.
Proper maintenance and lubrication of aluminum collars not only extend their service life but also ensure the safety and efficiency of your mechanical systems. Regular inspections and maintenance routines can prevent premature wear and potential failures.
What are the key differences between aluminum collars and other collar materials like stainless steel?
Understanding the differences between aluminum collars and other materials like stainless steel is essential when selecting the right collar for your application. Here are the key distinctions:
| Characteristic | Aluminum Collars | Stainless Steel Collars |
|---|---|---|
| Weight | Aluminum collars are lightweight, making them ideal for applications where weight reduction is crucial. | Stainless steel collars are heavier than aluminum collars, which can be advantageous in some high-stress applications. |
| Corrosion Resistance | Aluminum has natural corrosion resistance due to its oxide layer. It’s suitable for indoor and outdoor applications but may not be ideal for highly corrosive environments. | Stainless steel is known for its excellent corrosion resistance, making it suitable for a wide range of applications, including those exposed to harsh chemicals and saltwater. |
| Machinability | Aluminum is relatively easy to machine, making it suitable for custom collar designs. Machining and fabricating aluminum collars is straightforward. | Stainless steel can be more challenging to machine due to its hardness, but it’s still machinable. Special tools and expertise may be required. |
| Strength | Aluminum collars are less strong than stainless steel collars. They are suitable for applications where high strength is not a primary requirement. | Stainless steel collars offer higher strength and durability, making them suitable for high-stress and heavy-load applications. |
| Magnetic Properties | Aluminum is non-magnetic, making it ideal for applications where magnetic interference is a concern. | Stainless steel can be magnetic or non-magnetic, depending on its composition. This property should be considered in applications sensitive to magnetic fields. |
| Cost | Aluminum collars are generally more cost-effective than stainless steel collars, making them a budget-friendly choice. | Stainless steel collars are often more expensive due to their higher material cost and manufacturing complexity. |
The choice between aluminum and stainless steel collars depends on the specific requirements of your application. Consider factors such as weight, corrosion resistance, strength, and budget constraints when making your selection. It’s essential to select the material that best aligns with the needs of your mechanical application.
editor by Dream 2024-04-23
China Best Sales Shenzhen CNC Metal Collar Adapter Machining Parts Supplier Customized Brass Stainless Steel Aluminum Collar Adapter electric motor shaft collar
Product Description
HangZhou CNC metal collar adapter machining parts supplier Customized brass stainless steel aluminum collar adapter
Click here and specify your inquiry, contact us to get an online quote now!
How to get a quote?
1. First: Email us and offer your 3D drawing/2D drawing to us to quote.
2. Second: Let us know the required material, surface finish and special tolerance requirements, quantity information, we’ll arrange for our engineer to review your drawings and quote soon!
Note: Workable 3D Drawing Formats: STEP/IGS/X_T/STL/SOLIDWORKS etc, 2D Drawing with PDF will do.
Project Support: Free Sample Offered Before Production starts
Examples projects
What we can offer
| Advantages | »Free sample offered before production »Good machining quality and warm service »Reasonable Pricing and outstanding quality provided »Competitive shipping cost service with discount sometimes »MOQ 1PCS and small quantity order accepted, mass production supported »Professional engineering service when any modification required »Any turnkey assembly or customized package requirements, we’ll meet your demands! |
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| Equipment |
»20 sets of CNC turning machines; »30 sets of the most technologically advanced machining CNC milling machines; »25 sets of Multi-Spindle Japan Precision Swiss CNC lathes |
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| RFQ | Customer Inquiry →Engineering Communication →Cost Analysis →Sales Analysis →Quote to Customer » 1-3 Work Days Only » Submit RFQ with complete commercial terms |
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| Sample Making | Sample Order → Engineering Review → Sample Plan to Customer → Sample Status Tracking → Submit Samples with Doc. » Sample L/T: 1 week » Continuous Sample Status Tracking » Complete Documents for sample approval |
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| Order Management | CRM System → Open Order Confirm → Logistic Arrangement. » Production L/T: 2-4 wks » Weekly Open Order Confirm » Preferred 3PL Service to Customers |
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| Quality Control | Certificates: RoHS, ISO9001:2008, SGS. IQC → IPQC → OQC/FQC → Quality Complain Feedback → Audit & Training. » Plant Audit and Qualified by world famous company » Strict Quality Management Procedure with Traceability |
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| Application | »Aerospace »Automotive »Lighting fittings »Motorbike »PhotoGear »EDC Tools » Marine »Office equipment »Home appliance »Medical equipment »Telecommunication »Electrical & Electronics »Fire detection system, etc. |
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Production information
1). Material Capabilities: Following GB, DIN, and ISO and applying good quality homemade and import materials, we have already provided single/assembly products for international customers mainly from the USA and Europe, etc.
| Stainless Steel | SS201, SS301, SS303, SS304, SS316, SS416 etc. |
| Steel | Mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45#, etc. |
| Brass | HPb63, HPb62, HPb61, HPb59, H59, H62, H68, H80 etc. |
| Copper | C11000, C12000, C12000 C36000 etc. |
| Aluminum | AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc. |
| Iron | A36, 45#, 1213, 12L14, 1215 etc. |
| Plastic | ABS, PC, PE, POM, Delrin, Nylon, PP, PEI, Peek etc. |
2). Quality control:
*We have specialized QC testers to check the quality of the products according to different customers’ requirements. Usually, it’s a random inspection, and we also offer 100% inspection at a reasonable price if required.
*We have IQC to check the dimensions and surface of the incoming material
*We have PQC to inspect full-course during the manufacturing processing
*We have FQC to inspect all the anodizing/plating and other finishes’ products from our supplier and proceed with the professional quality and appearance inspection before shipping.
3).Surface Finish: sandblasted/normal and hard anodized finish/polish/coating/polish/passivation/plating/brush/heat treatment/fine glass beads/grounding/tumbled finish , etc. More detailed information for different material parts is below,
|
Aluminum parts |
Brushing Polishing Clear Anodized Color Anodized Sandblast Anodized Chemical Film |
| Stainless Steel parts | Polishing Passivated Sandblasting Plating |
| Steel Parts | Zinc plating Oxide Black Nickel plating Chrome plating Carburized Heat treatment Powder Coated |
| Plastic Parts | Chrome plating Polishing |
4). Payment terms: T/T payment. The Sample order is paid by full payment; Mass production with order amount exceeding can be paid a 50% deposit before production, and balance paid before shipping.
5). Production schedule: Usually, it takes 5~10 working days for sample production; 15~20 working days for mass production days, it depends on your design, simple parts can be produced quickly, the complicated design parts would take us more machining time.
6). Machining capability: 30 sets of the most technologically advanced machining CNC milling machines, 20 sets of CNC turning machines, 25 sets of Multi-Spindle Japan Precision Swiss CNC lathes, and 4 sets of 2D &3D CMM (image measuring instrument) quality control equipment 3 QC staff, enabling CNC Manufacturing to deliver precise parts within the tightest of tolerances, ensuring the highest quality results to meet different
customers’ requirements.
7). Tolerance: +/- 0.02mm (for Metal shaft), +/-0.03mm ( for plastic), for special tolerance requirements, please point them out in the email, we will Check if it’s feasible to make it after studying it.
8). Packing & Shipping way:
1. Packing Detail: Each product is packed with plastic preservative, EPE, foam plastic bag, Carton outside, wood case or iron case or as per the customer’s special requirement. Besides, the custom package takes a week to prepare in advance.
2. Delivery Detail: the fast International Shipping time takes 3 ~5 working days by DHL/UPS/FedEx, slow shipping time takes 7~ 8 working days by DHL/UPS/FedEx/TNT, etc.
3. Shipping options:
1) 0-100kg: express&air freight priority,
2) >100kg: sea freight priority,
3) As per customized specifications
About us
Full-service precision CNC machining services for prototypes and short and low to high production runs. Capabilities are CNC milled and turned metal parts and assemblies. Materials worked with include aluminum, brass, copper, stainless, steel, iron, other precious metals, and other plastic materials. Lead times are 2 to 3 weeks for prototypes and 4 to 6 weeks for production runs. Emergency and rush services are available. Industries served include aircraft and aerospace, consumer electronics, automotive, machinery fittings, audio equipment, EDC tools, computer, and Secondary processes such as anodizing, sandblasting, blackening, grinding, honing, heat treating, powder coating, passivation, polishing, plating, and brushing are also provided.
We put high attention and effort into all of the work that we do. Every part that comes off our machines is an extension of us. We take great pride in bringing machining CZPT to our customers. The amazing quality parts we machined here will be your best choice to find a supplier!
Customer’s comment
Want to know more about us? Email us now!
| After-sales Service: | Email Us Anytime If Any Problems |
|---|---|
| Warranty: | Email Us Anytime If Any Requirements |
| Condition: | New |
| Certification: | CE, RoHS, GS, ISO9001 |
| Standard: | DIN, CE, RoHS, GS, ISO9001 |
| Customized: | Customized |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the temperature resistance properties of aluminum collars?
The temperature resistance properties of aluminum collars are essential to consider when selecting them for various applications. Here’s an overview of their temperature resistance properties:
- 1. Low to Moderate Temperatures: Aluminum collars are suitable for use in low to moderate-temperature environments. They can generally withstand temperatures ranging from -40°C to 150°C (-40°F to 302°F) without significant deformation or loss of strength.
- 2. Melting Point: Aluminum has a relatively low melting point of around 660.3°C (1,220.5°F). This means that in applications where temperatures approach or exceed this point, aluminum collars are not suitable, as they will undergo structural changes.
- 3. Heat Dissipation: Aluminum has excellent heat dissipation properties. This feature is advantageous in applications where temperature control or dissipation is necessary, such as in electronics or heat exchangers.
- 4. Thermal Expansion: Aluminum collars have a coefficient of thermal expansion (CTE) that should be considered. When exposed to temperature changes, aluminum collars will expand or contract. Proper design and clearances are necessary to accommodate this thermal expansion without compromising the application’s performance.
- 5. Insulation: Aluminum is not an electrical insulator. In applications requiring electrical insulation at higher temperatures, alternative collar materials or insulating components should be used to prevent electrical conduction.
- 6. Protective Coatings: To enhance temperature resistance, some aluminum collars are coated with high-temperature-resistant materials. These coatings can extend their usability in higher-temperature environments.
When considering aluminum collars for specific applications, it’s crucial to assess the expected temperature range and the collar’s compatibility with those conditions. For extreme high-temperature applications, alternative collar materials like stainless steel or other heat-resistant materials may be more suitable.
Are there educational resources on alternatives to traditional collars, such as split or set-screw aluminum collars?
Yes, there are educational resources available on alternatives to traditional collars, including split and set-screw aluminum collars. These resources can help you understand the advantages and applications of these alternative collar types. Here’s where to find educational information:
- 1. Manufacturer’s Websites: Visit the websites of collar manufacturers, especially those specializing in aluminum collars. Many manufacturers provide detailed product information, including specifications, features, and application guidelines for various collar types.
- 2. Online Industrial Forums: Online forums and communities dedicated to mechanical components often have sections or discussions related to collar alternatives. You can find user experiences, application examples, and expert opinions on split and set-screw aluminum collars.
- 3. Industrial Supply Catalogs: Industrial supply catalogs often feature educational content on collar alternatives, including their benefits and uses. These catalogs may be available online or in print.
- 4. YouTube Tutorials: Video-sharing platforms like YouTube host tutorials and educational videos on mechanical components. Search for videos specifically related to split or set-screw aluminum collars to gain visual insights into their usage and installation.
- 5. Mechanical Engineering Books: Mechanical engineering textbooks may have sections that discuss various collar types and their applications. These resources provide in-depth knowledge on the topic.
- 6. Manufacturer Webinars: Some collar manufacturers and industrial supply companies conduct webinars and online seminars on the use of collar alternatives. These sessions often feature experts who can answer questions and provide practical insights.
- 7. Collaboration with Engineers: Collaborate with mechanical engineers or professionals in your industry who have experience with collar alternatives. They can provide valuable guidance and share real-world examples of successful applications.
- 8. Trade Associations: Industry-specific trade associations and organizations may offer resources and publications related to collar alternatives. These associations often promote best practices and advancements in mechanical engineering.
- 9. Research Papers and Journals: Academic and industry journals occasionally publish research papers and articles on collar alternatives. These sources can provide in-depth technical knowledge and case studies.
- 10. Supplier Consultation: Contact collar suppliers and consult with their experts. They can provide information about the advantages and applications of split and set-screw aluminum collars, helping you choose the most suitable option for your project.
Exploring these educational resources will provide you with a comprehensive understanding of alternatives to traditional collars and how they can be beneficial for your specific mechanical applications.
What are the key differences between aluminum collars and other collar materials like stainless steel?
Understanding the differences between aluminum collars and other materials like stainless steel is essential when selecting the right collar for your application. Here are the key distinctions:
| Characteristic | Aluminum Collars | Stainless Steel Collars |
|---|---|---|
| Weight | Aluminum collars are lightweight, making them ideal for applications where weight reduction is crucial. | Stainless steel collars are heavier than aluminum collars, which can be advantageous in some high-stress applications. |
| Corrosion Resistance | Aluminum has natural corrosion resistance due to its oxide layer. It’s suitable for indoor and outdoor applications but may not be ideal for highly corrosive environments. | Stainless steel is known for its excellent corrosion resistance, making it suitable for a wide range of applications, including those exposed to harsh chemicals and saltwater. |
| Machinability | Aluminum is relatively easy to machine, making it suitable for custom collar designs. Machining and fabricating aluminum collars is straightforward. | Stainless steel can be more challenging to machine due to its hardness, but it’s still machinable. Special tools and expertise may be required. |
| Strength | Aluminum collars are less strong than stainless steel collars. They are suitable for applications where high strength is not a primary requirement. | Stainless steel collars offer higher strength and durability, making them suitable for high-stress and heavy-load applications. |
| Magnetic Properties | Aluminum is non-magnetic, making it ideal for applications where magnetic interference is a concern. | Stainless steel can be magnetic or non-magnetic, depending on its composition. This property should be considered in applications sensitive to magnetic fields. |
| Cost | Aluminum collars are generally more cost-effective than stainless steel collars, making them a budget-friendly choice. | Stainless steel collars are often more expensive due to their higher material cost and manufacturing complexity. |
The choice between aluminum and stainless steel collars depends on the specific requirements of your application. Consider factors such as weight, corrosion resistance, strength, and budget constraints when making your selection. It’s essential to select the material that best aligns with the needs of your mechanical application.
editor by CX 2023-10-27
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Thanks to our vast merchandise range and wealthy experiences in this business, Retaining in thoughts that good support is the important to cooperating with clientele, we attempt to fulfill high good quality requirements, supply competitive charges and make sure prompt supply. Our AdvantagesProducts Huge quantity in Inventory, No MOQ essential We comply with all the intercontinental requirements, this sort of as ISO9001 and TS16949 expectations. Goods Specs equals equals equals equals equals equals equals equals
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