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China wholesaler Custom Outdoor Sports Parts Manufacturing CNC Metal Precision Machining Aluminum Collar Adapter shaft collar axial load calculation

Product Description

Custom outdoor sports parts manufacturing CNC Metal precision machining Aluminum collar adapter

 

Click here and specify your inquiry, contact us to get an online quote now!

 

How to get a quote?

 

1. First: Email us and offer your 3D drawing/2D drawing to us to quote.
2. Second: Let us know the required material, surface finish and special tolerance requirements, quantity information, we’ll arrange for our engineer to review your drawings and quote soon!

 

Note: Workable 3D Drawing Formats: STEP/IGS/X_T/STL/SOLIDWORKS etc, 2D Drawing with PDF will do.

Project Support: Free Sample Offered Before Production starts

 

Examples projects

 

What we can offer

 

Advantages »Free sample offered before production
»Good machining quality and warm service
»Reasonable Pricing and outstanding quality provided
»Competitive shipping cost service with discount sometimes
»MOQ 1PCS and small quantity order accepted, mass production supported
»Professional engineering service when any modification required
»Any turnkey assembly or customized package requirements, we’ll meet your demands!
Equipment

»20 sets of CNC turning machines;

»30 sets of the most technologically advanced machining CNC milling machines;

»25 sets of Multi-Spindle Japan Precision Swiss CNC lathes

RFQ Customer Inquiry →Engineering Communication →Cost Analysis →Sales Analysis →Quote to Customer
» 1-3 Work Days Only
» Submit RFQ with complete commercial terms
Sample Making Sample Order → Engineering Review → Sample Plan to Customer → Sample Status Tracking → Submit Samples with Doc.
» Sample L/T: 1 week
» Continuous Sample Status Tracking
» Complete Documents for sample approval
Order Management CRM System → Open Order Confirm → Logistic Arrangement.
» Production L/T: 2-4 wks
» Weekly Open Order Confirm
» Preferred 3PL Service to Customers
Quality Control Certificates: RoHS, ISO9001:2008, SGS.
IQC → IPQC → OQC/FQC → Quality Complain Feedback → Audit & Training.
» Plant Audit and Qualified by world famous company
» Strict Quality Management Procedure with Traceability
Application »Aerospace
»Automotive
»Lighting fittings
»Motorbike
»PhotoGear
»EDC Tools
» Marine
»Office equipment
»Home appliance
»Medical equipment
»Telecommunication
»Electrical & Electronics
»Fire detection system, etc.

Production information

1). Material Capabilities: Following GB, DIN, and ISO and applying good quality homemade and import materials, we have already provided single/assembly products for international customers mainly from the USA and Europe, etc.

Stainless Steel SS201, SS301, SS303, SS304, SS316, SS416 etc.
Steel Mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45#, etc.
Brass HPb63, HPb62, HPb61, HPb59, H59, H62, H68, H80 etc.
Copper C11000, C12000, C12000 C36000 etc.
Aluminum AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc.
Iron A36, 45#, 1213, 12L14, 1215 etc.
Plastic ABS, PC, PE, POM, Delrin, Nylon, PP, PEI, Peek etc.

2). Quality control:
*We have specialized QC testers to check the quality of the products according to different customers’ requirements. Usually, it’s a random inspection, and we also offer 100% inspection at a reasonable price if required.
*We have IQC to check the dimensions and surface of the incoming material
*We have PQC to inspect full-course during the manufacturing processing
*We have FQC to inspect all the anodizing/plating and other finishes’ products from our supplier and proceed with the professional quality and appearance inspection before shipping.


3).Surface Finish: sandblasted/normal and hard anodized finish/polish/coating/polish/passivation/plating/brush/heat treatment/fine glass beads/grounding/tumbled finish , etc. More detailed information for different material parts is below,

Aluminum parts

Brushing
Polishing
Clear Anodized
Color Anodized
Sandblast Anodized
Chemical Film
Stainless Steel parts Polishing
Passivated
Sandblasting
Plating
Steel Parts Zinc plating
Oxide Black
Nickel plating
Chrome plating
Carburized
Heat treatment
Powder Coated
Plastic Parts Chrome plating
Polishing

4). Payment terms: T/T payment. The Sample order is paid by full payment; Mass production with order amount exceeding can be paid a 50% deposit before production, and balance paid before shipping.

5). Production schedule: Usually, it takes 5~10 working days for sample production; 15~20 working days for mass production days, it depends on your design, simple parts can be produced quickly, the complicated design parts would take us more machining time.

6). Machining capability: 30 sets of the most technologically advanced machining CNC milling machines, 20 sets of CNC turning machines, 25 sets of Multi-Spindle Japan Precision Swiss CNC lathes, and 4 sets of 2D &3D CMM (image measuring instrument) quality control equipment 3 QC staff, enabling CNC Manufacturing to deliver precise parts within the tightest of tolerances, ensuring the highest quality results to meet different
customers’ requirements.

7). Tolerance: +/- 0.02mm (for Metal shaft), +/-0.03mm ( for plastic), for special tolerance requirements, please point them out in the email, we will Check if it’s feasible to make it after studying it.

8). Packing & Shipping way:

1. Packing Detail: Each product is packed with plastic preservative, EPE, foam plastic bag, Carton outside, wood case or iron case or as per the customer’s special requirement. Besides, the custom package takes a week to prepare in advance.

2. Delivery Detail: the fast International Shipping time takes 3 ~5 working days by DHL/UPS/FedEx, slow shipping time takes 7~ 8 working days by DHL/UPS/FedEx/TNT, etc.

3. Shipping options:
1) 0-100kg: express&air freight priority,
2) >100kg: sea freight priority,
3) As per customized specifications

About us

Full-service precision CNC machining services for prototypes and short and low to high production runs. Capabilities are CNC milled and turned metal parts and assemblies. Materials worked with include aluminum, brass, copper, stainless, steel, iron, other precious metals, and other plastic materials. Lead times are 2 to 3 weeks for prototypes and 4 to 6 weeks for production runs. Emergency and rush services are available. Industries served include aircraft and aerospace, consumer electronics, automotive, machinery fittings, audio equipment, EDC tools, computer, and Secondary processes such as anodizing, sandblasting, blackening, grinding, honing, heat treating, powder coating, passivation, polishing, plating, and brushing are also provided.

We put high attention and effort into all of the work that we do. Every part that comes off our machines is an extension of us. We take great pride in bringing machining CZPT to our customers. The amazing quality parts we machined here will be your best choice to find a supplier!

 

Customer’s comment


Want to know more about us? Email us now!

 

 

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After-sales Service: Email Us Anytime If Any Problems
Warranty: Email Us Anytime If Any Requirements
Condition: New
Certification: CE, RoHS, GS, ISO9001
Standard: DIN, CE, RoHS, GS, ISO9001
Customized: Customized
Samples:
US$ 200/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

shaft clamp

Can I find information on the application of aluminum collars in aerospace engineering?

Absolutely, you can find valuable information on the application of aluminum collars in aerospace engineering. These resources provide insights into how aluminum collars are used in the aerospace industry:

  • 1. Aerospace Industry Publications: Explore publications specific to the aerospace industry. Magazines, journals, and websites often feature articles, case studies, and research papers on the use of aluminum collars in aerospace applications.
  • 2. Aerospace Engineering Textbooks: Look for aerospace engineering textbooks that cover mechanical components and fastening methods. These books may include sections on collar applications in aerospace systems.
  • 3. Manufacturer’s Aerospace Catalogs: Aerospace collar manufacturers often produce specialized catalogs or documentation focusing on their products’ suitability for aerospace engineering. These resources offer in-depth information on collar types, materials, and compliance with industry standards.
  • 4. Aerospace Forums and Communities: Online forums and communities dedicated to aerospace engineering may have discussions and information on the use of collars in various aerospace systems. You can engage with professionals and enthusiasts in these forums.
  • 5. Aerospace Trade Shows: Attend aerospace-related trade shows and exhibitions. These events showcase the latest advancements in aerospace technology and components, including aluminum collars used in various applications.
  • 6. Aerospace Industry Associations: Explore industry-specific associations and organizations related to aerospace engineering. They often provide resources, publications, and guidelines related to mechanical components like collars.
  • 7. Academic Institutions: Aerospace engineering departments at universities and research institutions may publish studies and resources related to collar applications in aerospace. Accessing academic publications can provide technical insights.
  • 8. Collaboration with Aerospace Engineers: Connect with aerospace engineers and professionals who have hands-on experience in aerospace projects. They can share their knowledge and experiences with collar applications in the field.
  • 9. Supplier Documentation: Contact collar suppliers or manufacturers and inquire about their aerospace-related documentation. They may provide technical data sheets, application notes, and compliance information relevant to aerospace use.
  • 10. Online Search Engines: Utilize search engines to find articles, reports, and resources related to aluminum collar applications in aerospace engineering. Refine your search with specific keywords for more focused results.

By exploring these resources, you can gain valuable insights into the application of aluminum collars in aerospace engineering, whether you are involved in aerospace projects or simply interested in learning more about this field.

shaft clamp

What are the design considerations when utilizing aluminum collars in machinery?

When designing machinery that incorporates aluminum collars, several considerations are vital to ensure optimal performance and safety. Here are the key design considerations:

  • 1. Shaft Compatibility: Ensure that the aluminum collar’s inner diameter matches the shaft’s outer diameter. The fit should be snug without play to prevent slippage or misalignment.
  • 2. Material Selection: Choose the right aluminum alloy for your collars based on the application. Different aluminum alloys offer varying properties, including strength, corrosion resistance, and weight. Select the alloy that best suits your machinery’s needs.
  • 3. Collar Type: Determine the appropriate collar type based on your application. Set screw collars, clamping collars, or other variations provide different levels of clamping force and ease of installation. Select the type that aligns with your machinery’s requirements.
  • 4. Environmental Factors: Consider the environment in which the machinery will operate. Aluminum collars are corrosion-resistant to some extent, but if exposed to harsh chemicals, moisture, or saltwater, you may need additional corrosion protection or alternative materials.
  • 5. Weight Considerations: Take into account the machinery’s weight constraints. Aluminum collars are lightweight, making them suitable for applications where reducing weight is essential for performance and energy efficiency.
  • 6. Precision and Tolerance: Maintain precision in collar dimensions and tolerances. Even small deviations in collar specifications can affect machinery performance. Quality control in manufacturing is crucial.
  • Surface Finish: Ensure that the shaft and collar surfaces have the appropriate finish. A smooth surface finish reduces friction and wear. Consider surface treatments or coatings if needed.
  • Clamping Force: Calculate and design for the required clamping force. This involves understanding the loads and stresses the collar will experience during operation. Overloading can lead to collar failure, so proper calculations are essential.
  • Machining and Installation: Design the collar for ease of machining and installation. The collar should be straightforward to assemble, and it should not require specialized tools or complex procedures for installation.
  • Alignment and Balance: Ensure that the collar is aligned with other components and balanced to prevent uneven stress or vibration issues. Misalignment can lead to wear and operational problems.
  • Maintenance Accessibility: Consider how easily the collar can be accessed for maintenance. Machinery that requires frequent adjustments or inspections should have accessible collars for easy servicing.

By carefully addressing these design considerations, you can effectively integrate aluminum collars into your machinery, ensuring that they contribute to its performance, durability, and reliability.

shaft clamp

Are there reviews available for popular brands of aluminum collars for user feedback?

Yes, user reviews and feedback for popular brands of aluminum collars can be valuable resources when making purchasing decisions. Here’s where you can find reviews and feedback for aluminum collar brands:

  • 1. Online Retailers: Websites of online retailers like Amazon, eBay, and industrial supply stores often feature user reviews and ratings for a wide range of products, including aluminum collars. These reviews are provided by customers who have purchased and used the products.
  • 2. Manufacturer Websites: Some manufacturers maintain websites or product pages where users can leave reviews and feedback on their products. This can be a reliable source of information as it allows users to share their experiences directly with the manufacturer.
  • 3. Industrial Forums: Online forums and communities dedicated to mechanical components and industrial equipment often have sections where users discuss and review products. These discussions can provide insights into the experiences of professionals in the field.
  • 4. Industry-specific Publications: Trade magazines, journals, and industry-specific publications may include product reviews and recommendations. These sources are often written by experts and can be a trusted reference for industrial products like aluminum collars.
  • 5. Social Media and LinkedIn Groups: Professional social media platforms, such as LinkedIn, have groups and communities related to industrial and mechanical engineering. Users in these groups may share their experiences and opinions on various products, including aluminum collars.
  • 6. Company Case Studies: Some companies provide case studies or success stories on their websites that highlight how their products, including collars, have been used in real-world applications. These can offer valuable insights into product performance.

When reading reviews and feedback, it’s important to consider multiple sources and weigh the overall sentiment. Look for common themes in the reviews and pay attention to factors that are most relevant to your specific application. Keep in mind that individual experiences may vary, so a well-rounded understanding is key when evaluating the quality and suitability of aluminum collar brands.

China wholesaler Custom Outdoor Sports Parts Manufacturing CNC Metal Precision Machining Aluminum Collar Adapter   shaft collar axial load calculationChina wholesaler Custom Outdoor Sports Parts Manufacturing CNC Metal Precision Machining Aluminum Collar Adapter   shaft collar axial load calculation
editor by Dream 2024-05-14

China wholesaler Billet Aluminum CNC Machined Motor Wheel Shaft Coupling Coupler Collar diy shaft collar

Product Description

Company Profile

 

 

Workshop

Detailed Photos

Product Description

 

Material Alloy Steel, Copper alloy(brass,silicon bronze,phosphor bronze,aluminum bronze,beryllium copper),Stainless Steel,Aluminum,Titanium, Magnesium, Superalloys,Molybdenum, Invar,,Zinc,Tungsten steel,incoloy,Nickel 200,Hastelloy, Inconel,Monel,ABS, PEEK,PTFE,PVC,Acetal.
Surface Treatment Zn-plating, Ni-plating, Cr-plating, Tin-plating, copper-plating, the wreath oxygen resin spraying, the heat disposing, hot-dip galvanizing, black oxide coating, painting, powdering, color zinc-plated, blue black zinc-plated, rust preventive oil, titanium alloy galvanized, silver plating, plastic, electroplating, anodizing etc.
Producing Equipment CNC machine,automatic lathe machine,CNC milling machine,lasering,tag grinding machine etc.
Drawing Format Pro/E, Auto CAD, CZPT Works, UG, CAD/CAM, PDF
Managing Returned Goods With quality problem or deviation from drawings
Warranty Replacement at all our cost for rejected products
Main Markets North America, South America, Eastern Europe , West Europe , North Europe, South Europe, Asia
How to order * You send us drawing or sample
* We carry through project assessment
* We make the sample and send it to you after you confirmed our design
* You confirm the sample then place an order and pay us 30% deposit
* We start producing
* When the goods is done, you pay us the balance after you confirmed pictures or tracking numbers.
* Trade is done, thank you!!

 

Quality Control

Packaging & Shipping

Customer Reviews

FAQ

Q1:What kind of information do you need for quotation?
A: You can provide 2D/3D drawing or send your sample to our factory, then we can make according to your sample.

Q2: Can we CZPT NDA?
A: Sure. We can CZPT the NDA before got your drawings.

Q3: Do you provide sample?
A: Yes, we can provide you sample before mass order.

Q4: How can you ensure the quality?
A: We have profesional QC,IQC, OQC to guarantee the quality.

Q5: Delivery time?
A: For samples genearlly need 25 days. Mass production: around 30~45 days after receipt of deposit (Accurate delivery time
depends on specific items and quantities)

Q6: How about the transportation?
A: You can choose any mode of transportation you want, sea delivery, air delivery or door to door express.

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Application: Auto and Motorcycle Accessory, Machinery Accessory
Standard: GB, EN, JIS Code, ASME
Surface Treatment: Anodizing
Production Type: Mass Production
Machining Method: CNC Machining
Material: Steel
Customization:
Available

|

Customized Request

shaft clamp

What are the best practices for maintaining aluminum collars in corrosive environments?

Maintaining aluminum collars in corrosive environments is crucial to ensure their longevity and optimal performance. Here are the best practices for proper maintenance:

  • 1. Regular Inspection: Conduct routine inspections to identify any signs of corrosion or wear on the aluminum collars. Look for discoloration, pitting, or surface damage.
  • 2. Material Selection: Ensure that the aluminum alloy used for the collars is corrosion-resistant. Select alloys with better resistance to corrosive agents, such as 6061 or 7075 aluminum, which offer good corrosion resistance properties.
  • 3. Corrosion-Resistant Coatings: Consider using collars with specialized coatings or finishes that provide an additional layer of protection against corrosion. These coatings can include anodizing, which can improve resistance to environmental factors.
  • 4. Proper Installation: Ensure that the collars are installed correctly and securely. Proper installation prevents gaps or openings that could allow corrosive agents to penetrate and damage the collar or the shaft.
  • 5. Lubrication: Apply a compatible lubricant to the collar’s contact surface with the shaft. Lubrication reduces friction and can help protect against corrosion. Ensure that the lubricant is suitable for the specific environmental conditions.
  • 6. Corrosion-Resistant Fasteners: If set screws or fasteners are used in collar installation, opt for corrosion-resistant materials such as stainless steel. This prevents galvanic corrosion between dissimilar metals.
  • 7. Sealant and Gaskets: In highly corrosive environments, consider using sealants or gaskets to create a barrier between the collar and the corrosive elements. These components can help maintain the integrity of the collar’s seal.
  • 8. Regular Cleaning: Clean the collars and surrounding components regularly to remove any accumulated contaminants. Use appropriate cleaning agents and methods that won’t harm the collar’s surface.
  • 9. Environmental Monitoring: Continuously monitor the environmental conditions in which the collars operate. Make adjustments or modifications to the maintenance routine based on changes in the environment’s corrosive factors.
  • 10. Replacement Schedule: Establish a replacement schedule for collars operating in particularly harsh or corrosive conditions. Regularly replace collars to prevent unexpected failures or deterioration in performance.
  • 11. Consult with Experts: Seek advice from corrosion or materials experts when dealing with highly corrosive environments. They can provide guidance on the best practices and materials for your specific situation.

Proper maintenance of aluminum collars in corrosive environments extends their lifespan and ensures the continued reliability of your machinery and equipment. By following these best practices, you can mitigate the effects of corrosion and reduce the risk of premature collar failure.

shaft clamp

Are there guidelines for lubricating and maintaining aluminum collars to ensure optimal performance?

Maintaining and lubricating aluminum collars is essential to ensure their optimal performance and longevity. Here are guidelines for proper lubrication and maintenance:

  • 1. **Cleaning:** Start by cleaning the collar and the shaft to remove any dirt, debris, or residue. Use a non-abrasive cloth or cleaning solution if necessary. Clean collars are easier to work with and less prone to wear and tear.
  • 2. **Lubrication: Apply a suitable lubricant to the contact points between the collar and the shaft. The lubricant reduces friction and wear, ensuring a secure fit. Be sure to use a lubricant compatible with aluminum and the specific application.
  • 3. **Proper Tightening: If you’re using set screw collars, ensure that you tighten the set screws evenly and to the manufacturer’s recommended torque specifications. Avoid over-tightening, which can damage the collar or shaft.
  • 4. **Regular Inspection: Periodically inspect the collars for signs of wear, damage, or misalignment. Replace any collars that show significant wear, as they may no longer provide a secure grip.
  • 5. **Environmental Considerations: Take into account the environmental conditions of your application. If the collars are exposed to moisture or corrosive substances, select a lubricant that provides corrosion protection. For high-temperature applications, choose a high-temperature lubricant.
  • 6. **Reapplication of Lubricant: In applications with frequent movement or high loads, reapply lubricant as needed to maintain optimal performance. Regularly re-lubricate moving parts for smooth operation.
  • 7. **Alignment: Ensure that the collar is properly aligned with the shaft and other components. Misalignment can cause uneven stress and premature wear. Make any necessary adjustments for proper alignment.
  • 8. **Storage: If collars are not in use, store them in a clean and dry environment. Avoid exposure to extreme temperatures or humidity, which can affect the performance and condition of the collars.
  • 9. **Documentation: Keep records of maintenance, including the date of lubrication and any replacements. This helps in scheduling regular maintenance and identifying patterns of wear or issues.
  • 10. **Consult Manufacturer’s Recommendations: Always refer to the manufacturer’s guidelines and recommendations for specific maintenance procedures and compatible lubricants. Following the manufacturer’s instructions is crucial for optimal performance and warranty compliance.

Proper maintenance and lubrication of aluminum collars not only extend their service life but also ensure the safety and efficiency of your mechanical systems. Regular inspections and maintenance routines can prevent premature wear and potential failures.

shaft clamp

What are the key differences between aluminum collars and other collar materials like stainless steel?

Understanding the differences between aluminum collars and other materials like stainless steel is essential when selecting the right collar for your application. Here are the key distinctions:

Characteristic Aluminum Collars Stainless Steel Collars
Weight Aluminum collars are lightweight, making them ideal for applications where weight reduction is crucial. Stainless steel collars are heavier than aluminum collars, which can be advantageous in some high-stress applications.
Corrosion Resistance Aluminum has natural corrosion resistance due to its oxide layer. It’s suitable for indoor and outdoor applications but may not be ideal for highly corrosive environments. Stainless steel is known for its excellent corrosion resistance, making it suitable for a wide range of applications, including those exposed to harsh chemicals and saltwater.
Machinability Aluminum is relatively easy to machine, making it suitable for custom collar designs. Machining and fabricating aluminum collars is straightforward. Stainless steel can be more challenging to machine due to its hardness, but it’s still machinable. Special tools and expertise may be required.
Strength Aluminum collars are less strong than stainless steel collars. They are suitable for applications where high strength is not a primary requirement. Stainless steel collars offer higher strength and durability, making them suitable for high-stress and heavy-load applications.
Magnetic Properties Aluminum is non-magnetic, making it ideal for applications where magnetic interference is a concern. Stainless steel can be magnetic or non-magnetic, depending on its composition. This property should be considered in applications sensitive to magnetic fields.
Cost Aluminum collars are generally more cost-effective than stainless steel collars, making them a budget-friendly choice. Stainless steel collars are often more expensive due to their higher material cost and manufacturing complexity.

The choice between aluminum and stainless steel collars depends on the specific requirements of your application. Consider factors such as weight, corrosion resistance, strength, and budget constraints when making your selection. It’s essential to select the material that best aligns with the needs of your mechanical application.

China wholesaler Billet Aluminum CNC Machined Motor Wheel Shaft Coupling Coupler Collar   diy shaft collarChina wholesaler Billet Aluminum CNC Machined Motor Wheel Shaft Coupling Coupler Collar   diy shaft collar
editor by Dream 2024-04-23

China wholesaler Dongguan Customized Black Carbon Steel Clamp Collars Aluminum Split Ring Shaft Locking Collar Quick Clamping Shaft Collar shaft collar bracket

Product Description

HangZhou Customized Black Carbon Steel Clamp Collars Aluminum Split Ring Shaft Locking Collar Quick Clamping Shaft Collar

Specification According to your requirement
Color According to customer’s demand
Materials Low, middle,high carbon steel / spring steel / Stainless steel 201, 301, 304, 316 / Aluminum / Brass / Bronze / Copper / Titanium / Plastic (PP, Nylon, PVC, APET)  Brass or ABS,POM Ect And Customized raw material
Surface Treatment Heat treatment , Polishing, Zn-plating, Ni-plating, Cr-plating, Tin-plating, copper-plating, The wreath oxygen resin spraying, Hot-dip galvanizing, Black oxide coating, Painting, Powdering, Color zinc-plated, Blue black zinc-plated, Rust preventive oil, Titanium alloy galvanized, Silver plating, Plastic, Electroplating, Electrophoresis ,Black Oxide , Hot-dip galvanizing,Powder Coating, Paint Coating, Blasting, Shot Blasting, Bead Basting, Anodizing , Phosphating, PAD Printing , Laser etching, Dacromet Coating, Enamel etc.
Applications Automotive, Instrument, Electrical equipment, Household appliances, Furniture, Mechanical equipment, Daily living equipment, Electronic sports equipment, Light industry products, Sanitation machinery, Market/ Hotel equipment supplies etc.
Packing Inner Packing: PE bag / EPE Foam Packing / Anti-Rust Paper Packing / Blister / SMT / Vacuum Packing / Plastic Box Packing / Color Box Packing. Outer Packing: Stretch Film Packing / Carton / Pallet / Wood Case.
we can also pack products according to your requirements.
Payment terms Trade Assurance  TT,paypal,Western Union,alipay,L/C.
Delivery 15 Day to 25 Days, If urgent 10 days are acceptable
Main Markets North America, South America, Eastern Europe , West Europe , North Europe, South Europe, South Asia, Africa African
About us Our company was founded in October, 2000, Provide OEM/ODM service and assembling service,specializing in the production of CNC/AUTO lathe, springs, shafts, fastener, stamping parts and other metal parts. Our main production modes are designing and proofing based on customers’ drawings or samples.

 

Q1:Are you a Factory or trading company?
We are a factory which is located inTangxiaTown,HangZhou City.
Q2: When will the products be deliveried if the order has been placed?
We promise we do delivery our products in  15~30 days for the customized item.
Q3: What is your quality control process?
We are certified with ISO-9001, and strictly follow the ISO procedures. We do 100% testing for any of products before the order has been deliveried.
Q4: What Certificates do you have?
Our led flashlights have been tested by ISO9001:2008;RoHS;Heavy Element Sandards which is complied with the European Directive.
Q5: What about the payment?
We accept T/T, L/C for the large quantities order, and Western union and Paypal will be accept for the samll quantities order of shaft.
Q6:  what can you buy from us?
Hardware Products (Stamping Part,Auto Lathe & CNC Turning Parts,CNC Milling Parts,Spring,Shaft,Fastener)
Q7: why should you buy from us not from other suppliers?
Our company was established in 2000, with over 18 years manufacture experience.   We customize high precision metal fittings.   Our specialities are: Metal/Plastic Stamping Parts CNC Machining Parts CNC Lathe Parts Springs ,nuts ,screw,bolts etc fasteners

Why should you choose us?  
RICH EXPERIENCE:
 We have been engaged in the fasteners for 10 years. Our company had good reputation with customers from American, Europe and Austrialia etc. We also have a good team for sale and quality control.
GOOD SERVICE:
 We will respond to you within 24 hours. We can manufacture nonstandard parts according to your drawings. And we offer best after sale service.
LOW PRICE:
 The price of our products is reasonable and competitive than other manufactures.
PERFECT QUALITY:
We have strict quality control from producing to delivery.Our company had strong technology support. We have cultivated a group of managers who are familiar with product quality , good at modern concept of management . /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Material: Alloy Steel
Load: Drive Shaft
Stiffness & Flexibility: Flexible Shaft
Journal Diameter Dimensional Accuracy: Custom Service
Axis Shape: Straight Shaft
Shaft Shape: Hollow Axis
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

Customized services
Customization:
Available

|

Customized Request

shaft clamp

Can you offer insights into retrofitting machinery with aluminum collars for enhanced performance?

Retrofitting machinery with aluminum collars can lead to enhanced performance and improved functionality. Here are insights into the process:

  • 1. Identify the Retrofit Opportunity: Begin by identifying the specific areas in your machinery where retrofitting with aluminum collars can enhance performance. This may include replacing existing collars, upgrading components, or optimizing specific functions.
  • 2. Assess Compatibility: Ensure that aluminum collars are compatible with your machinery and the components they will interface with, such as shafts, bearings, and other mechanical parts. Consider factors like shaft size, collar type, and environmental conditions.
  • 3. Calculate Performance Improvements: Determine how retrofitting with aluminum collars will improve performance. This could involve enhancing alignment, reducing weight, improving heat dissipation, or minimizing friction. Quantify the expected improvements where possible.
  • 4. Select the Right Collar Type: Choose the appropriate aluminum collar type based on the specific requirements of your retrofit project. Consider whether set screw collars, clamping collars, split collars, or other variants are best suited to your machinery’s needs.
  • 5. Installation and Integration: Plan the installation and integration process carefully. Ensure that the retrofit does not disrupt the overall functionality of the machinery. Follow manufacturer guidelines for proper installation to guarantee a secure fit.
  • 6. Quality Control: Perform quality control checks to confirm that the retrofit has been executed successfully. Verify that the collars are correctly aligned, tightened, and functioning as intended. Address any issues promptly.
  • 7. Testing and Optimization: After the retrofit, conduct testing to assess the machinery’s improved performance. This may involve performance trials, load tests, or other relevant assessments. Optimize the machinery based on the results.
  • 8. Maintenance and Monitoring: Implement a maintenance plan to ensure the continued optimal performance of the retrofit. Regularly monitor the aluminum collars and associated components to address wear or other issues promptly.
  • 9. Documentation: Keep records of the retrofit process, including the collars used, installation procedures, and performance data. This documentation can be valuable for future reference and troubleshooting.
  • 10. Consult Experts: If you are unsure about the retrofit process, consider consulting with mechanical engineers or experts who have experience in collar applications. They can provide guidance and recommendations.

Retrofitting machinery with aluminum collars can lead to improved efficiency, reduced maintenance, and extended service life. It’s essential to plan and execute the retrofit carefully to maximize the benefits and ensure the safety of the machinery.

shaft clamp

In which industries are aluminum collars commonly used, and what makes them suitable for those applications?

Aluminum collars are versatile components used in a variety of industries due to their unique properties. Here are some industries where aluminum collars are commonly used and the reasons they are suitable for these applications:

  • 1. Aerospace: In the aerospace industry, weight reduction is a critical consideration. Aluminum collars are lightweight and provide an effective way to secure components without adding excessive weight to aircraft and spacecraft. Their corrosion resistance is also valuable in outdoor and high-altitude environments.
  • 2. Automotive: Automotive manufacturers use aluminum collars in various applications, including suspension systems, steering, and engine components. Their lightweight nature helps improve fuel efficiency, and their corrosion resistance makes them suitable for under-the-hood use.
  • 3. Marine: In the marine industry, aluminum collars are used for boat and ship construction. Their corrosion resistance is crucial for withstanding exposure to saltwater and harsh marine conditions. They are often employed in steering and propulsion systems.
  • 4. Industrial Machinery: Aluminum collars find applications in a wide range of industrial machinery. Their lightweight construction is beneficial for reducing the overall weight of equipment, and their ease of machinability allows for custom collar designs to meet specific requirements.
  • 5. Electronics: In the electronics industry, aluminum collars are used for securing components and connectors. Their electrical conductivity is advantageous in applications where maintaining electrical continuity is essential.
  • 6. Medical Devices: Lightweight and non-magnetic properties make aluminum collars suitable for medical devices, particularly in equipment like MRI machines and surgical instruments where magnetic interference can be problematic.
  • 7. Robotics and Automation: Aluminum collars are used in robotic and automation systems where lightweight components are needed for precise movement and control. Their corrosion resistance and machinability are additional advantages.
  • Sporting Goods: Aluminum collars are employed in the manufacturing of sporting equipment, such as bicycle components, where weight reduction is crucial for performance and efficiency.
  • Construction: In the construction industry, aluminum collars are used for various applications, including scaffolding and formwork. Their lightweight and corrosion-resistant properties are advantageous for construction equipment.

Overall, the versatility of aluminum collars, with their lightweight nature, corrosion resistance, and ease of machinability, makes them suitable for a wide range of applications in industries where weight reduction, durability, and performance are key considerations.

shaft clamp

What are the advantages of using aluminum collars in mechanical applications?

Using aluminum collars in mechanical applications offers several advantages that make them a popular choice in certain situations. Here are the key benefits of using aluminum collars:

  • Lightweight: Aluminum collars are significantly lighter than their steel counterparts. This is especially advantageous in applications where weight reduction is a priority, such as aerospace or automotive industries.
  • Corrosion Resistance: Aluminum has a natural oxide layer that provides corrosion resistance. It makes aluminum collars suitable for outdoor or marine applications where exposure to moisture is a concern.
  • Thermal Conductivity: Aluminum is an excellent thermal conductor. In applications where heat dissipation is crucial, aluminum collars can help transfer heat away from critical components, preventing overheating.
  • Machinability: Aluminum is relatively easy to machine, which makes it an attractive choice for custom collars or components. Machining and fabricating aluminum collars to specific dimensions is more straightforward compared to some other materials.
  • Cost-Effective: Aluminum is generally more cost-effective than materials like stainless steel or titanium. If the application doesn’t require the extreme strength or resistance of those materials, aluminum collars can provide a budget-friendly alternative.
  • Electrical Conductivity: Aluminum is a good electrical conductor. This feature is beneficial in applications where collars need to maintain electrical continuity or serve as grounding components.
  • Non-Magnetic: Aluminum is non-magnetic, making it suitable for applications where magnetic interference can be problematic, such as in MRI machines or precision instruments.
  • Customization: Aluminum collars are easy to fabricate into custom shapes and sizes, making them versatile for various mechanical applications that require specific designs or configurations.

While aluminum collars offer many advantages, it’s essential to consider their limitations as well. They may not be as strong as steel or other materials in high-stress applications. The choice of collar material should align with the specific requirements and environmental conditions of the mechanical application.

China wholesaler Dongguan Customized Black Carbon Steel Clamp Collars Aluminum Split Ring Shaft Locking Collar Quick Clamping Shaft Collar   shaft collar bracketChina wholesaler Dongguan Customized Black Carbon Steel Clamp Collars Aluminum Split Ring Shaft Locking Collar Quick Clamping Shaft Collar   shaft collar bracket
editor by CX 2024-04-17

China wholesaler Customized Aluminum Set Screw Clamping Ring Shaft Collar cam lock shaft collar

Product Description

Customized Aluminum Set Screw Clamping Ring Shaft Collar

Type Feature
Setscrew Type Metric Size
Inch Size
Splits type Single split/one piece split
Double split/2 pieces splits
Material Steel/Aluminum/Stainless steel
Surface Treatment

Black oxide/zinc plated other specified treatment.

Use:

are used in a variety of application and industries. Examples include agricultural implements, office machines, exercise equipment, mixers, and printing presses.A variety ofspecialized products are available. Knurled shaft collars provide a friction surface for hand gripping and are suitable for conveyors and other applications which require frequent collar adjustment. 
Hexagonal-bore shaft collars are suitable for power transmission and drive applications. 
Heavy-duty shaft collars feature large cross sections and sturdy clamping screws for added holding power. 
Because heavy-duty shaft collars provide better vibration and shock resistance, 
they are designed for applications such as off-road, mining, paper and steel mill equipment.  

 
Main Products:
1. Timing Belt Pulley (Synchronous Pulley), Timing Bar, Clamping Plate; 
2. Forging, Casting, Stampling Part; 
3. V Belt Pulley and Taper Lock Bush; Sprocket, Idler and Plate Wheel;Spur Gear, Bevel Gear, Rack;  
4. Shaft Locking Device: could be alternative for Ringfeder, Sati, Chiaravalli, Tollok, etc.; 
5. Shaft Coupling:including Miniature couplings, Curved tooth coupling, Chain coupling, HRC coupling, Normex coupling, Type coupling, GE Coupling, torque limiter, Universal Joint;  
6. Shaft Collars: including Setscrew Type, Single Split and Double Splits; 
7. Gear & Rack: Spur gear/rack, bevel gear, helical gear/rack
8. Other customized Machining Parts according to drawings (OEM).

More Advantages:
1. More competitive prices,
2. Shorter delivery date: 35 days.
3. We are the professional manufacturer in the field of Power Trans. Parts,specially for Timing Pulleys.
4. Produce standard and non-standard
5. Strict QC Management:ISO9001:2008,our engineer,Mr.Wang has specialized in the prodcution for over 20 years. 
 
Packaging & Shipping:
All the products can be packed in cartons,or,you can choose the pallet packing.
MADE IN CHINA can be pressed on wooden cases.Land,air,sea transportation are available.UPS,DHL,TNT,
FedEx and EMS are all supported.

 
Company: 

Factory View:

 
Exhabition:

 
FAQ:
1. MOQ
 A: Generally, 1 pc for standard parts; contact for nonstandard parts.
 
2. Delivery Time
 A: In stock: within 5 working days. Out of stock: depends on your order quantity.
 
3. How To Select
 A: part number or drawing, catalogue. If no, you can send us your sample, so we can make the drawing and sample accordingly.

4: What is the Warranty for your products?
 A:Normally our warranty is 1 year.
 
 Contacts:

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Standard Or Nonstandard: Standard & Custom
Shaft Hole: Standard & Nonstandard
Bore Diameter: 8-65
Material: Steel/Aluminum/Stainless Steel
Type: Collar
Service: Standard and Custom
Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

shaft clamp

Can I find information on the application of aluminum collars in aerospace engineering?

Absolutely, you can find valuable information on the application of aluminum collars in aerospace engineering. These resources provide insights into how aluminum collars are used in the aerospace industry:

  • 1. Aerospace Industry Publications: Explore publications specific to the aerospace industry. Magazines, journals, and websites often feature articles, case studies, and research papers on the use of aluminum collars in aerospace applications.
  • 2. Aerospace Engineering Textbooks: Look for aerospace engineering textbooks that cover mechanical components and fastening methods. These books may include sections on collar applications in aerospace systems.
  • 3. Manufacturer’s Aerospace Catalogs: Aerospace collar manufacturers often produce specialized catalogs or documentation focusing on their products’ suitability for aerospace engineering. These resources offer in-depth information on collar types, materials, and compliance with industry standards.
  • 4. Aerospace Forums and Communities: Online forums and communities dedicated to aerospace engineering may have discussions and information on the use of collars in various aerospace systems. You can engage with professionals and enthusiasts in these forums.
  • 5. Aerospace Trade Shows: Attend aerospace-related trade shows and exhibitions. These events showcase the latest advancements in aerospace technology and components, including aluminum collars used in various applications.
  • 6. Aerospace Industry Associations: Explore industry-specific associations and organizations related to aerospace engineering. They often provide resources, publications, and guidelines related to mechanical components like collars.
  • 7. Academic Institutions: Aerospace engineering departments at universities and research institutions may publish studies and resources related to collar applications in aerospace. Accessing academic publications can provide technical insights.
  • 8. Collaboration with Aerospace Engineers: Connect with aerospace engineers and professionals who have hands-on experience in aerospace projects. They can share their knowledge and experiences with collar applications in the field.
  • 9. Supplier Documentation: Contact collar suppliers or manufacturers and inquire about their aerospace-related documentation. They may provide technical data sheets, application notes, and compliance information relevant to aerospace use.
  • 10. Online Search Engines: Utilize search engines to find articles, reports, and resources related to aluminum collar applications in aerospace engineering. Refine your search with specific keywords for more focused results.

By exploring these resources, you can gain valuable insights into the application of aluminum collars in aerospace engineering, whether you are involved in aerospace projects or simply interested in learning more about this field.

shaft clamp

What are the design considerations when utilizing aluminum collars in machinery?

When designing machinery that incorporates aluminum collars, several considerations are vital to ensure optimal performance and safety. Here are the key design considerations:

  • 1. Shaft Compatibility: Ensure that the aluminum collar’s inner diameter matches the shaft’s outer diameter. The fit should be snug without play to prevent slippage or misalignment.
  • 2. Material Selection: Choose the right aluminum alloy for your collars based on the application. Different aluminum alloys offer varying properties, including strength, corrosion resistance, and weight. Select the alloy that best suits your machinery’s needs.
  • 3. Collar Type: Determine the appropriate collar type based on your application. Set screw collars, clamping collars, or other variations provide different levels of clamping force and ease of installation. Select the type that aligns with your machinery’s requirements.
  • 4. Environmental Factors: Consider the environment in which the machinery will operate. Aluminum collars are corrosion-resistant to some extent, but if exposed to harsh chemicals, moisture, or saltwater, you may need additional corrosion protection or alternative materials.
  • 5. Weight Considerations: Take into account the machinery’s weight constraints. Aluminum collars are lightweight, making them suitable for applications where reducing weight is essential for performance and energy efficiency.
  • 6. Precision and Tolerance: Maintain precision in collar dimensions and tolerances. Even small deviations in collar specifications can affect machinery performance. Quality control in manufacturing is crucial.
  • Surface Finish: Ensure that the shaft and collar surfaces have the appropriate finish. A smooth surface finish reduces friction and wear. Consider surface treatments or coatings if needed.
  • Clamping Force: Calculate and design for the required clamping force. This involves understanding the loads and stresses the collar will experience during operation. Overloading can lead to collar failure, so proper calculations are essential.
  • Machining and Installation: Design the collar for ease of machining and installation. The collar should be straightforward to assemble, and it should not require specialized tools or complex procedures for installation.
  • Alignment and Balance: Ensure that the collar is aligned with other components and balanced to prevent uneven stress or vibration issues. Misalignment can lead to wear and operational problems.
  • Maintenance Accessibility: Consider how easily the collar can be accessed for maintenance. Machinery that requires frequent adjustments or inspections should have accessible collars for easy servicing.

By carefully addressing these design considerations, you can effectively integrate aluminum collars into your machinery, ensuring that they contribute to its performance, durability, and reliability.

shaft clamp

Can you recommend aluminum collars suitable for applications with weight constraints?

Certainly! Aluminum collars are an excellent choice for applications with weight constraints due to their lightweight properties. When selecting aluminum collars for such applications, consider the following recommendations:

  • 1. Standard Aluminum Collars: Standard aluminum collars are available in various sizes and styles. These collars are lightweight and suitable for a wide range of applications, especially when weight reduction is a priority.
  • 2. Set Screw Collars: Set screw collars, which use a threaded screw to secure the collar to the shaft, are a common choice for lightweight applications. They provide a secure grip without adding significant weight.
  • 3. Single Split Collars: Single split collars are designed with a single slit along the circumference of the collar, making them lightweight and easy to install. They are suitable for applications where weight is a concern.
  • 4. Precision Machined Collars: Precision machined aluminum collars are designed for high-precision applications. They are lightweight and provide a secure fit for critical components while minimizing added weight.
  • 5. Custom Collars: In cases where standard collars do not meet the specific requirements of your application, consider custom aluminum collars. These can be designed and machined to your exact specifications, ensuring they meet weight constraints while fulfilling your needs.
  • 6. Corrosion Resistance: Even in weight-constrained applications, it’s essential to consider environmental factors. If the application involves exposure to moisture or corrosive elements, choose aluminum collars with appropriate corrosion resistance to ensure durability.
  • 7. Material Thickness: Evaluate the thickness of the collar material. Thicker collars provide additional strength and stability, but they may also add more weight. Balance the need for strength with the weight constraints of your application.
  • 8. Weight Reduction Design: Collaborate with collar suppliers who can provide lightweight design solutions. They may offer special lightweight designs that minimize material usage while maintaining structural integrity.
  • Consult with Experts: If you’re uncertain about the most suitable aluminum collars for your weight-constrained application, consult with mechanical engineers or collar manufacturers. They can provide expert guidance based on your specific requirements.

When choosing aluminum collars for applications with weight constraints, it’s essential to strike a balance between weight reduction and meeting the mechanical and functional requirements of the application. By considering these recommendations and consulting with experts, you can select the right aluminum collars that meet your needs while adhering to weight limitations.

China wholesaler Customized Aluminum Set Screw Clamping Ring Shaft Collar   cam lock shaft collarChina wholesaler Customized Aluminum Set Screw Clamping Ring Shaft Collar   cam lock shaft collar
editor by CX 2024-04-12

China wholesaler Zinc Coated Steel Aluminum Double Split Shaft Clamping Collar with CNC Machining Work shaft collar clamp

Product Description

Product Description:
Customnized split shaft collar:
(1).Material: Aluminum/Stainless steel
(2).Surface Finished: Anodize &Sandblasting/ Polish
(3).Process: CNC Milling and Turning
(4).Tolerance: ±0.02mm

Parts Information

Product Name Zinc Coated Steel Aluminum Double Split Shaft Clamping Collar with CNC Machining work
Applicable Material Alunimum/stainless steel/titanium/brass/copper/POM/Telfon/PEEK  etc.
Surface finish Machine finish/anodized/ beadblasting/Plating/Polish/brush/heat treatment/Brushed/Zinc plating/Nickel Plating/PVD etc
Payment Terms 50% deposit before production and 50% balance before arranging to ship
High Tolerance ± 0.02mm or accoriding to your requirment
Quality control Checking is during production process, after surface and before packing
Lead time  10-15 days for sample,15-25 days for bulk order depends on your design
Package Standard package/ Pallet or container/ as per customized specifications
Shipment Express & air freight is preferred / sea freight/ as per customized specifications

Our Business: 

1.CNC Turning Part 2.CNC Milling Parts
3.Camera head ball/Filter Ring/Stripod 4.Metal Pen body
5.Aluminum Extrusion Mold 6.Punch/Stamping/Welding/Forging/Bending
7.Medical Aluminum parts 8. Injection molding
9.Decorate Car part 10. Aluminum housing
11.Stainless steel/Aluminum shaft 12.LED Aluminum parts
13. Hard/Normal anodizing 14.Laser engraving

  
Company Information:
CZPT was found in 2003, with a total investment of $1.5 million, over 4,500 square meters, equipped with the most advanced high precision 5Axis Precision Automatic Lather machine (8 sets), CNC Milling machine (23sets), CNC Turning machine (26sets),CNC machining center, automatic lathe and various kinds of secondary processing equipment more than 80 sets.

1. Work Shop:

2. Products We made:

                             We can custom the parts for you according to your drawing or samples

3. Quality Control

4. Package

5. Clients and comments

What can we do for you?
1. Professional, Competitive price and Fast delivery time
We engaged in this area for almost 11yeas, experience engineer can help you process the project well and perfect, also we own our factory that we can control the cost and delivery time very well. We can try best to meet your request.
2. Protect our customer profit well
Even we have very strictly quality control system, but we still can`t promise every part you received will 100% perfect, so if there is any defective parts you received, you just need to offer us the evidence(such as picture),we will check and confirm it. After that, we will repair or redo them.
Because of our strictly quality control system, we have confidence to promise our customer with this. Please kindly noted that it`s our advantage compared with others, we realize that only the high quality and good service can we keep friendly and long-term business relationship with our customer and it`s also the only way for an enterprise to be existed…
  
FAQ:

1.    Can you sent the product drawing to me? 
Pictures on website was just for reference, More correct information and some special requirements, 
Please kindly contact us.
2. Can you make OEM order?
Yes, OEM/ODM orders are welcome. You are warmly welcome to send the your designs to us, We will offer you reasonable prices with high quality
Please provide us the drawings or please tell us the detailed information what you need, we can copy the parts according to your information.
3. What kind of files do you accept?
PDF, DXF, ISG, STEP, X-T, High Resolution IPJ.
4. How long can I expect to get the sample? 
Samples will be ready for delivery in 5-15 days after we confirmed the shop drawings, The samples will be sent to you via express and arrive in 3-5 days.
 5. What about the lead time for mass production? 
Honestly, normally it is 15-30 days, and it depends on the order quantity and the season you place the order.  Generally speaking, (if you project is urgent, we can help you short it), we suggest that you start inquiry 1 months before the date you would like to get the products at your country. 
6. What are your terms of delivery? 
We accept EXW, FOB, CNF, etc. You can choose the most convenient one. Regarding to the shipping cost, if you have your own express account that will be welcome.

 
  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Fastener, Hardware Tool, Machinery Accessory
Standard: GB, EN, API650, ASME
Surface Treatment: Anodizing
Production Type: Mass Production
Machining Method: CNC Turning
Material: Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron, Titanium
Samples:
US$ 58/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

shaft clamp

What are the best practices for maintaining aluminum collars in corrosive environments?

Maintaining aluminum collars in corrosive environments is crucial to ensure their longevity and optimal performance. Here are the best practices for proper maintenance:

  • 1. Regular Inspection: Conduct routine inspections to identify any signs of corrosion or wear on the aluminum collars. Look for discoloration, pitting, or surface damage.
  • 2. Material Selection: Ensure that the aluminum alloy used for the collars is corrosion-resistant. Select alloys with better resistance to corrosive agents, such as 6061 or 7075 aluminum, which offer good corrosion resistance properties.
  • 3. Corrosion-Resistant Coatings: Consider using collars with specialized coatings or finishes that provide an additional layer of protection against corrosion. These coatings can include anodizing, which can improve resistance to environmental factors.
  • 4. Proper Installation: Ensure that the collars are installed correctly and securely. Proper installation prevents gaps or openings that could allow corrosive agents to penetrate and damage the collar or the shaft.
  • 5. Lubrication: Apply a compatible lubricant to the collar’s contact surface with the shaft. Lubrication reduces friction and can help protect against corrosion. Ensure that the lubricant is suitable for the specific environmental conditions.
  • 6. Corrosion-Resistant Fasteners: If set screws or fasteners are used in collar installation, opt for corrosion-resistant materials such as stainless steel. This prevents galvanic corrosion between dissimilar metals.
  • 7. Sealant and Gaskets: In highly corrosive environments, consider using sealants or gaskets to create a barrier between the collar and the corrosive elements. These components can help maintain the integrity of the collar’s seal.
  • 8. Regular Cleaning: Clean the collars and surrounding components regularly to remove any accumulated contaminants. Use appropriate cleaning agents and methods that won’t harm the collar’s surface.
  • 9. Environmental Monitoring: Continuously monitor the environmental conditions in which the collars operate. Make adjustments or modifications to the maintenance routine based on changes in the environment’s corrosive factors.
  • 10. Replacement Schedule: Establish a replacement schedule for collars operating in particularly harsh or corrosive conditions. Regularly replace collars to prevent unexpected failures or deterioration in performance.
  • 11. Consult with Experts: Seek advice from corrosion or materials experts when dealing with highly corrosive environments. They can provide guidance on the best practices and materials for your specific situation.

Proper maintenance of aluminum collars in corrosive environments extends their lifespan and ensures the continued reliability of your machinery and equipment. By following these best practices, you can mitigate the effects of corrosion and reduce the risk of premature collar failure.

shaft clamp

Can you provide recommendations for cost-effective aluminum collars catering to different budget constraints?

Selecting cost-effective aluminum collars is essential, and the choice should align with your specific budget constraints. Here are recommendations for cost-effective options catering to different budget levels:

  • 1. Standard Aluminum Collars: Standard aluminum collars are the most budget-friendly option. They come in a range of sizes and styles and are suitable for various applications, especially when cost savings are a priority.
  • 2. Single Split Collars: Single split collars are economical and easy to install. They provide a secure grip without adding extra cost. These collars are ideal for applications where budget constraints are a concern.
  • 3. Bulk Purchase: Consider purchasing aluminum collars in bulk. Many suppliers offer discounts for larger quantities, which can significantly reduce the per-unit cost. Buying in bulk is a cost-effective strategy for long-term or high-quantity projects.
  • 4. Shop Local: Check with local industrial suppliers and manufacturers. They may offer competitive pricing, and you can potentially save on shipping costs. Local suppliers may also have special deals or discounts for businesses in the area.
  • 5. Online Price Comparison: Use online industrial supply platforms to compare prices from different suppliers. This allows you to find the most cost-effective option for your specific requirements while taking advantage of competitive pricing.
  • 6. Consider Material Thickness: Evaluate the material thickness of the collar. Thicker collars provide added strength but can be more expensive. If your application doesn’t require the extra thickness, opt for thinner collars to save on material costs.
  • 7. Evaluate Collar Type: Choose the collar type that suits your application without unnecessary features. For example, if you don’t need a high clamping force, opt for set screw collars over more complex clamping collars to save on costs.
  • 8. Customization: If you have specific design requirements, consider custom aluminum collars. While there may be an initial design cost, custom collars can be tailored to your exact specifications, potentially reducing material waste and costs in the long run.
  • 9. Maintenance and Durability: Consider the long-term cost-effectiveness. Investing in slightly higher-quality collars that require less maintenance and replacement over time can be more cost-effective than constantly replacing lower-quality collars.

Ultimately, the choice of cost-effective aluminum collars depends on your budget constraints and the specific needs of your application. By considering these recommendations and exploring different purchasing options, you can find the most budget-friendly solution that aligns with your project requirements.

shaft clamp

What factors should I consider when selecting an aluminum collar for a specific shaft size?

Selecting the right aluminum collar for a specific shaft size is crucial to ensure proper fit and functionality in your mechanical application. Here are the key factors to consider when making this selection:

  1. Shaft Diameter: The shaft diameter is the most critical factor. Measure the shaft’s outer diameter accurately to select a collar that matches this size. The collar’s inner diameter should fit snugly on the shaft without play.
  2. Collar Type: Choose the appropriate collar type based on your application. Set screw collars use a threaded screw to secure the collar to the shaft, while clamping collars use a split design with bolts for a secure fit. The choice depends on your specific requirements.
  3. Shaft Material: Consider the material of the shaft. If it’s made of a softer material like aluminum or plastic, you may need a collar with a gentler clamping mechanism to prevent damage. For steel shafts, a standard collar may suffice.
  4. Shaft Surface Finish: The surface finish of the shaft can affect the collar’s grip. If the shaft has a rough surface, you might require a collar with extra grip features, such as knurls or serrations.
  5. Collar Material: Choose the collar material that suits your application. Aluminum collars are lightweight and corrosion-resistant, making them suitable for many applications. However, consider the environment and specific requirements of your application, as other materials like steel or plastic may be more appropriate in some cases.
  6. Shaft Load and Torque: Evaluate the load and torque that the collar will need to support. This information will help you select a collar with the appropriate strength and clamping force for your application.
  7. Environmental Conditions: Consider the environmental factors the collar will be exposed to. For outdoor or marine applications, you may need a collar with added corrosion resistance. In high-temperature environments, choose a collar that can withstand the heat.
  8. Operating Speed: If your application involves high-speed rotation, choose a collar that can maintain a secure grip without slippage. Collars with additional features like balancing or pre-drilled holes for set screws can help in such cases.
  9. Budget and Cost: Consider your budget constraints. While you want a high-quality collar, be mindful of the costs associated with your selection. Aluminum collars are often cost-effective, but prices can vary based on size and features.
  10. Ease of Installation: Some collars are designed for easy installation and adjustment, while others may require more complex assembly. Choose a collar that aligns with your installation requirements and skills.

By carefully considering these factors, you can select the right aluminum collar that ensures a secure and reliable connection to your specific shaft size, optimizing the performance of your mechanical application.

China wholesaler Zinc Coated Steel Aluminum Double Split Shaft Clamping Collar with CNC Machining Work   shaft collar clampChina wholesaler Zinc Coated Steel Aluminum Double Split Shaft Clamping Collar with CNC Machining Work   shaft collar clamp
editor by CX 2024-04-09

China wholesaler Aluminum Precision CNC Machining Shaft Locking Collars cone shaft collar

Product Description

Aluminum precision CNC machining shaft locking collars 

   Muyang machinery is a manufacturer with the capability of comprehensive services of casting, forging and machining, committed to the production of customized parts. Since established in 2002 (former Miaosen Machinery Co., Ltd), we’ve been supplying to the global market for over 15 years, served industries include automotive, railway, gas and oil, medical machinery, construction machinery, gym equipment, etc.

Capability

CNC machining center –

MAX size: 600*1200*500mm

General tolerance: ±0.005mm

Machine qty: 6 sets     

CNC Milling –

MAX size: 1200*500mm

General tolerance: ±0.02mm

Machine qty: 12 sets        

CNC turning –

MAX size: φ0.5-φ800*1000mm

General tolerance: ±0.005mm

Machine qty: 35 sets       

Service:

CNC turning, CNC milling, CNC grinding, CNC lathe machining, CNC boring, CNC drilling, CNC tapping, surface treatment etc.

Material available

Stainless steel: SS201, SSS301, SS303, SS304, SS316, SS416, SS440C etc.

Steel: Mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45#

Brass/Bronze: HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90, C360, C260, C932

Copper: C11000, C12000, C36000

Aluminum: AL2017, AL2571, AL5052, AL5083, AL6061, AL6063, AL6082, AL7075

Iron: A36, 45#, 1213, 1214, 1215

Others per customers’ requirements

Surface finish

Aluminum alloy: Clear anodized, color anodized, sand blast anodized, hard anodized, brushing, polishing, powder coated and painting

Brass/copper/steel: Nickel plating, chrome plating

Steel/Stainless steel: Zinc plating, oxide black, carburized, heat treatment, nitriding

Measuring tools

Micrometer, calipers, thread tools, high guage, trapezoidal thread plug gauge, sclerometer, dial indicator, projector

 

 

 

We promise our clients careful, safe and tight package for exporting!

Standard packing: pearl cotton/bubble bag + carton box + pallet/wooden box

Special packingcustom packaging + wooden box

FAQ:

1. Are you a manufacturer or trading company?
We’re a manufacturer with self-export rights. 

2. What’s your main business?
Our main business is custom metal parts processed by CNC machining, casting, forging etc., served industries including railway, automobile, construction machinery, gym equipment, water gas and oil.

3. Directly get to CONTACT or send your product drawing/inquiries to email, we will reply within 0.5 hour.

Application: Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory, Brass Valve, Machinery, Gas and Oil etc.
Standard: GB, EN, API650, China GB Code, JIS Code, TEMA, ASME
Surface Treatment: Original
Production Type: Mass Production
Machining Method: CNC Machining
Material: Steel, Brass, Alloy, Copper, Aluminum, Iron
Customization:
Available

|

Customized Request

shaft clamp

What are the temperature resistance properties of aluminum collars?

The temperature resistance properties of aluminum collars are essential to consider when selecting them for various applications. Here’s an overview of their temperature resistance properties:

  • 1. Low to Moderate Temperatures: Aluminum collars are suitable for use in low to moderate-temperature environments. They can generally withstand temperatures ranging from -40°C to 150°C (-40°F to 302°F) without significant deformation or loss of strength.
  • 2. Melting Point: Aluminum has a relatively low melting point of around 660.3°C (1,220.5°F). This means that in applications where temperatures approach or exceed this point, aluminum collars are not suitable, as they will undergo structural changes.
  • 3. Heat Dissipation: Aluminum has excellent heat dissipation properties. This feature is advantageous in applications where temperature control or dissipation is necessary, such as in electronics or heat exchangers.
  • 4. Thermal Expansion: Aluminum collars have a coefficient of thermal expansion (CTE) that should be considered. When exposed to temperature changes, aluminum collars will expand or contract. Proper design and clearances are necessary to accommodate this thermal expansion without compromising the application’s performance.
  • 5. Insulation: Aluminum is not an electrical insulator. In applications requiring electrical insulation at higher temperatures, alternative collar materials or insulating components should be used to prevent electrical conduction.
  • 6. Protective Coatings: To enhance temperature resistance, some aluminum collars are coated with high-temperature-resistant materials. These coatings can extend their usability in higher-temperature environments.

When considering aluminum collars for specific applications, it’s crucial to assess the expected temperature range and the collar’s compatibility with those conditions. For extreme high-temperature applications, alternative collar materials like stainless steel or other heat-resistant materials may be more suitable.

shaft clamp

Can you provide recommendations for cost-effective aluminum collars catering to different budget constraints?

Selecting cost-effective aluminum collars is essential, and the choice should align with your specific budget constraints. Here are recommendations for cost-effective options catering to different budget levels:

  • 1. Standard Aluminum Collars: Standard aluminum collars are the most budget-friendly option. They come in a range of sizes and styles and are suitable for various applications, especially when cost savings are a priority.
  • 2. Single Split Collars: Single split collars are economical and easy to install. They provide a secure grip without adding extra cost. These collars are ideal for applications where budget constraints are a concern.
  • 3. Bulk Purchase: Consider purchasing aluminum collars in bulk. Many suppliers offer discounts for larger quantities, which can significantly reduce the per-unit cost. Buying in bulk is a cost-effective strategy for long-term or high-quantity projects.
  • 4. Shop Local: Check with local industrial suppliers and manufacturers. They may offer competitive pricing, and you can potentially save on shipping costs. Local suppliers may also have special deals or discounts for businesses in the area.
  • 5. Online Price Comparison: Use online industrial supply platforms to compare prices from different suppliers. This allows you to find the most cost-effective option for your specific requirements while taking advantage of competitive pricing.
  • 6. Consider Material Thickness: Evaluate the material thickness of the collar. Thicker collars provide added strength but can be more expensive. If your application doesn’t require the extra thickness, opt for thinner collars to save on material costs.
  • 7. Evaluate Collar Type: Choose the collar type that suits your application without unnecessary features. For example, if you don’t need a high clamping force, opt for set screw collars over more complex clamping collars to save on costs.
  • 8. Customization: If you have specific design requirements, consider custom aluminum collars. While there may be an initial design cost, custom collars can be tailored to your exact specifications, potentially reducing material waste and costs in the long run.
  • 9. Maintenance and Durability: Consider the long-term cost-effectiveness. Investing in slightly higher-quality collars that require less maintenance and replacement over time can be more cost-effective than constantly replacing lower-quality collars.

Ultimately, the choice of cost-effective aluminum collars depends on your budget constraints and the specific needs of your application. By considering these recommendations and exploring different purchasing options, you can find the most budget-friendly solution that aligns with your project requirements.

shaft clamp

What are the key differences between aluminum collars and other collar materials like stainless steel?

Understanding the differences between aluminum collars and other materials like stainless steel is essential when selecting the right collar for your application. Here are the key distinctions:

Characteristic Aluminum Collars Stainless Steel Collars
Weight Aluminum collars are lightweight, making them ideal for applications where weight reduction is crucial. Stainless steel collars are heavier than aluminum collars, which can be advantageous in some high-stress applications.
Corrosion Resistance Aluminum has natural corrosion resistance due to its oxide layer. It’s suitable for indoor and outdoor applications but may not be ideal for highly corrosive environments. Stainless steel is known for its excellent corrosion resistance, making it suitable for a wide range of applications, including those exposed to harsh chemicals and saltwater.
Machinability Aluminum is relatively easy to machine, making it suitable for custom collar designs. Machining and fabricating aluminum collars is straightforward. Stainless steel can be more challenging to machine due to its hardness, but it’s still machinable. Special tools and expertise may be required.
Strength Aluminum collars are less strong than stainless steel collars. They are suitable for applications where high strength is not a primary requirement. Stainless steel collars offer higher strength and durability, making them suitable for high-stress and heavy-load applications.
Magnetic Properties Aluminum is non-magnetic, making it ideal for applications where magnetic interference is a concern. Stainless steel can be magnetic or non-magnetic, depending on its composition. This property should be considered in applications sensitive to magnetic fields.
Cost Aluminum collars are generally more cost-effective than stainless steel collars, making them a budget-friendly choice. Stainless steel collars are often more expensive due to their higher material cost and manufacturing complexity.

The choice between aluminum and stainless steel collars depends on the specific requirements of your application. Consider factors such as weight, corrosion resistance, strength, and budget constraints when making your selection. It’s essential to select the material that best aligns with the needs of your mechanical application.

China wholesaler Aluminum Precision CNC Machining Shaft Locking Collars   cone shaft collarChina wholesaler Aluminum Precision CNC Machining Shaft Locking Collars   cone shaft collar
editor by CX 2023-12-14

China wholesaler Aluminum Stainless Steel Clamp Shaft Collar with Grub Screw shaft collar design

Product Description

       Jingbang manufactures shaft collars in multiple styles to fit shafts ranging from 1/8″ to 6″ and 3mm to 150mm. They are made from select qualified bar stock in 303 & 316 stainless steel, black oxide and zinc plated carbon steel, high-strength aluminum, and engineered plastic. Our shaft collars have precisely controlled face to bore perpendicularity (identified by the grooved face) TIR ≤ .002″ (.05mm) with tighter tolerances on bearing locknuts. Perpendicularity is critical for alignment when a shaft collar is used as a load-bearing face, mechanical stop, or for mounting components. And we can also engrave the LOGO according to customer requirements

 

Product Name Shaft collar
Size 1/8″ to 6″ and 3mm to 150mm. or non-standard according to your requirements.
Accept Material AISI 303/304/316L, SUS 303/304/316, Aluminum 6061/6063/7075/2571, Brass/Bronze, Titanium etc.

Accept 

Finish

Machining, Plain, Polishing, Zinc- Plated, Black Oxide, Anodizing, Passivation, Galvanized nickel-alloy plated, Powder Coating, etc, as per your requirements.
Type One-piece, Two-piece, Threaded, Shaft coupling, Heavy-duty, Mountable, Quick Clamping, Hex& D- Bore, Set screw
Standard Metric, imperial
Packing Service We generally packing fasteners to prevent them from colliding with each other during transportation to produce scratches and surface plating, also accept customization.
Sample Service Free samples will be sent to you after confirming the order, and we will charge a sample fee for some products with high value.

We have stock of the following products, please contact us for the price!
  ONE-PIECE: Carbon steel and black oxide

 

Bore size:

6mm,8mm,12mm,15mm,

16mm,18mm,20mm,22mm,25mm,

30mm,35mm,40mm,50mm,60mm,

70mm,75mm,80mm.

  TWO-PIECES: Carbon steel and black oxide

Bore size:

6mm,8mm,12mm,15mm,

16mm,18mm,20mm,22mm,25mm,

30mm,35mm,40mm,50mm,60mm,

70mm,75mm,80mm.

  SET-SCREW: Carbon steel and black oxide

Bore size:

 

8mm,10mm,13mm

CUSTOM DESIGNS

As a service to our customers, we offer our vast manufacturing experience and talents to meet special needs with custom parts. Our in-house engineering team has extensive experience designing and custom engineering solutions to meet your requirements. If you do not see what you are looking for in our standard line, please inquire about custom options.

 

Materials & Finishs

 

Packaging & Shipping

We can also purchase and complete packaging according to customer requirements, such as blister boxes, rustproof paper, pearl cotton packaging, and we promise not to make a penny on extra packaging.

Production Process

 

Our Advantages

Company Profile

                               >>HangZhou Jingbang Technology Co., Ltd<<

 

       HangZhou Jingbang Technology Co., Ltd. is a hardware and electronic components manufacturer with R& D, production and sales in one. We started to build a factory in 2011. With the expansion of business scale, we set up a sales department in 2016 to provide high-quality services for overseas customers.

       The factory is located in HangZhou, close to Xihu (West Lake) Dis. Port, HangZhou Qianhai Free Trade Zone, Hong Kong, HangZhou, National Highway 107 and ZheJiang -Hong Kong-Macao Expressway. The geographical location is superior and the transportation is very convenient.

       Our products are involved in fields such as new technology products, automobiles, mechanical equipment, electronic products, railroads, oil fields, chemical industry, urban public construction and aerospace. The technologies related to the products are forging, cold heading, CNC, laser cutting, powder metallurgy, casting process, etc. Our products have been exported to Europe, America, Africa and Southeast Asia, and have been well received by foreign customers for our high quality products and services.

     

      Our advantages:

      1, A medium-sized company with 40 employees, Able to handle large or small orders

      2, We focus on our industry for 11 years.

      3, We have advanced machinery, Like ” 4-Axis CNC Machining Centre”.

      4, ,Low MOQ, free sample, quick response, rapid production, Fast delivery, Good after-sales service.

      5, More than 400 customers and about $5 million turnover a year.

 

         We sincerely hope that our cooperation will bring you greater value!

FAQ

1, How to ensure Shaft collar every process’s quality?
Every process will be checked by our quality inspection department which insures every product’s quality. In the production of products, we will personally go to the factory to check the quality of products.
2, Shaft collar delivery time?
For Shaft collar we have stock, within 15 days; If customized, according to your quantity, about 20-25days.
3, What is your payment method?
Paypal, Alibaba, 30% value of T/T in advance and other 70% balance before shipping. For small order less than1000USD, would suggest you pay 100% in advance to reduce the bank charges.
4, Can you provide Shaft collar sample?
Sure, for stocked Shaft collar, we will provide free Shaft collar samples and you will be charged for shipping. 

Standard Or Nonstandard: Standard or Customized
Shaft Hole: Standard or Customized
Torque: 70-80N.M
Samples:
US$ 2/Piece
1 Piece(Min.Order)

|

Order Sample

On request
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

shaft clamp

Are there tutorials available on selecting the right aluminum collar based on environmental conditions?

Yes, there are tutorials and educational resources available to help you select the right aluminum collar based on the specific environmental conditions of your application. These resources provide valuable guidance in making informed choices. Here’s where you can find such tutorials:

  • 1. Manufacturer’s Websites: Collar manufacturers often offer tutorials and guides on their websites. These resources provide insights into the various collar types and their suitability for different environments.
  • 2. Online Industrial Forums: Online forums dedicated to mechanical components may have discussions and tutorials on selecting collars for specific environmental conditions. You can seek advice and recommendations from experienced users.
  • 3. Industrial Supply Catalogs: Some industrial supply catalogs include educational content on collar selection based on environmental factors. These catalogs may be available online or in print.
  • 4. YouTube Tutorials: Video-sharing platforms like YouTube host tutorials on mechanical components. You can find videos that explain how to choose collars for various environmental challenges.
  • 5. Mechanical Engineering Books: Mechanical engineering textbooks often cover the topic of collar selection. These books may offer detailed guidance on factors like corrosion resistance, temperature tolerance, and environmental considerations.
  • 6. Supplier Consultation: Contact collar suppliers directly and inquire about collar options suitable for specific environmental conditions. Suppliers can provide expert advice and recommendations based on your requirements.
  • 7. Industry-Specific Resources: Industry associations and organizations related to your field may offer resources and tutorials specific to environmental considerations in collar selection. Check for guides tailored to your industry.
  • 8. Case Studies and Application Notes: Some manufacturers and educational institutions publish case studies and application notes that highlight real-world examples of collar selection based on environmental challenges. These resources can provide practical insights.
  • 9. Collaboration with Experts: Collaborate with mechanical engineers, maintenance professionals, or colleagues who have experience in your industry. They can share their expertise in selecting collars that withstand specific environmental conditions.
  • 10. Online Training Courses: Consider enrolling in online training courses related to mechanical components. These courses may include modules on collar selection and environmental considerations.

By utilizing these tutorials and resources, you can make well-informed decisions when selecting aluminum collars that can withstand the environmental challenges of your application.

shaft clamp

In which industries are aluminum collars commonly used, and what makes them suitable for those applications?

Aluminum collars are versatile components used in a variety of industries due to their unique properties. Here are some industries where aluminum collars are commonly used and the reasons they are suitable for these applications:

  • 1. Aerospace: In the aerospace industry, weight reduction is a critical consideration. Aluminum collars are lightweight and provide an effective way to secure components without adding excessive weight to aircraft and spacecraft. Their corrosion resistance is also valuable in outdoor and high-altitude environments.
  • 2. Automotive: Automotive manufacturers use aluminum collars in various applications, including suspension systems, steering, and engine components. Their lightweight nature helps improve fuel efficiency, and their corrosion resistance makes them suitable for under-the-hood use.
  • 3. Marine: In the marine industry, aluminum collars are used for boat and ship construction. Their corrosion resistance is crucial for withstanding exposure to saltwater and harsh marine conditions. They are often employed in steering and propulsion systems.
  • 4. Industrial Machinery: Aluminum collars find applications in a wide range of industrial machinery. Their lightweight construction is beneficial for reducing the overall weight of equipment, and their ease of machinability allows for custom collar designs to meet specific requirements.
  • 5. Electronics: In the electronics industry, aluminum collars are used for securing components and connectors. Their electrical conductivity is advantageous in applications where maintaining electrical continuity is essential.
  • 6. Medical Devices: Lightweight and non-magnetic properties make aluminum collars suitable for medical devices, particularly in equipment like MRI machines and surgical instruments where magnetic interference can be problematic.
  • 7. Robotics and Automation: Aluminum collars are used in robotic and automation systems where lightweight components are needed for precise movement and control. Their corrosion resistance and machinability are additional advantages.
  • Sporting Goods: Aluminum collars are employed in the manufacturing of sporting equipment, such as bicycle components, where weight reduction is crucial for performance and efficiency.
  • Construction: In the construction industry, aluminum collars are used for various applications, including scaffolding and formwork. Their lightweight and corrosion-resistant properties are advantageous for construction equipment.

Overall, the versatility of aluminum collars, with their lightweight nature, corrosion resistance, and ease of machinability, makes them suitable for a wide range of applications in industries where weight reduction, durability, and performance are key considerations.

shaft clamp

Where can I find reliable suppliers for high-quality aluminum collars?

Finding reliable suppliers for high-quality aluminum collars is crucial to ensure the performance and reliability of your mechanical applications. Here are some avenues to explore when searching for reputable suppliers:

  • 1. Local Industrial Suppliers: Start by checking with local industrial suppliers, distributors, and manufacturers. Many regions have companies that specialize in supplying mechanical components, including collars, to a wide range of industries.
  • 2. Online Industrial Marketplaces: Online platforms and marketplaces specifically cater to industrial and mechanical components. Websites like ThomasNet, Alibaba, and Global Sources allow you to search for suppliers and compare products and prices.
  • 3. Trade Shows and Exhibitions: Attending trade shows and exhibitions related to your industry is an excellent way to meet potential suppliers in person. These events often feature a wide variety of suppliers showcasing their products.
  • 4. Recommendations and Referrals: Seek recommendations and referrals from colleagues, industry peers, and professional networks. Personal referrals can lead you to suppliers with a proven track record of reliability and quality.
  • 5. Supplier Directories: Many industry associations and organizations maintain supplier directories that can help you find trusted suppliers. Examples include the American Gear Manufacturers Association (AGMA) and the National Association of Manufacturers (NAM).
  • 6. Online Reviews and Ratings: Search for reviews and ratings of potential suppliers on websites and platforms. While online reviews should be taken with a grain of salt, they can provide insights into the experiences of other buyers.
  • 7. Certification Bodies: Look for suppliers who have quality certifications relevant to your industry. Certifications like ISO 9001 or industry-specific certifications can be an indicator of a supplier’s commitment to quality.
  • 8. Request for Quotes (RFQs): Use RFQ platforms or services to send out requests for quotes to multiple suppliers simultaneously. This can help you compare pricing and product offerings from different suppliers.
  • 9. Supplier Websites: Visit the websites of potential suppliers to learn more about their product offerings, quality control processes, and certifications. Supplier websites often provide contact information for inquiries.
  • 10. Visit Production Facilities: If feasible, consider visiting the production facilities of potential suppliers to assess their capabilities, quality control measures, and the conditions under which they manufacture collars.

Before making a final decision, thoroughly vet potential suppliers by checking references, reviewing their product specifications, and discussing your specific requirements. It’s essential to establish a clear line of communication with the supplier to address any questions or concerns you may have regarding their products and services.

China wholesaler Aluminum Stainless Steel Clamp Shaft Collar with Grub Screw   shaft collar designChina wholesaler Aluminum Stainless Steel Clamp Shaft Collar with Grub Screw   shaft collar design
editor by CX 2023-12-06

China wholesaler Fyl Centrifugal Pump Vertical Sump Pump Water Pumps shaft collar alternatives

Product Description

fyl Centrifugal Pump vertical sump pump water pumps 

Product Description

Conform to design standard of ISO2858/GB/T5656
Flow range: 1.6~2600m2/h
Lift range: 5~132m
Design pressure: ~1.6MPa
Application temperature: -40~180ºC
Application field: This series of pump is mainly used in industries of oil refinery, petrochemical engineering, low temperature engineering, coal chemical industry, power plant, environmental protection engineering, wastewater treatment, cement plant etc. Suitable for transporting all kinds of clean, particle free or certain particle contained, neutral or corrosive medium.

Summary
FY type vertical centrifugal submerged pump is applicable to convey clean water, sewage and corrosive media, which also available to convey CZPT corrosive media via changing material and partial structure.

Mainly applied
Thermal power plant Chemical factory Food industry Steel making plant
Pharmacy industry
Papemraking factory
Cement factory
Sewage processing factory
Parameter range
Capacity:Q=1.6~2600m2/h
Head:H=5~132m
Working pressure:P=1.6MPa
Working temperature:θ =-40ºC~+180ºC
Under water depth:L≤10m

Meaning of model code
A-Impeller cutting code
32-Design – point head(m)
FY-corrosion-resistant submerged pump series code
80- Inlet diameter(mm)

Chart

1 Motor 2 Coupling 3 Electric frame 4 Bearing gland 5 Round nut 6 On the bearing
7 Axle 8 Bearing box 9 Liquid pipe 10 And a half of the flange 11 Floor 12 Bearing
13 Bearing gland 14 Under the takeover 15 Bushing clamp 16 Bushing 17 Pump cover 18 Under the collar
19 Impeller 20 Pump body 21 Impeller nut            

1 Screen 2 Pump body 3 Impeller 4 Pump cover 5 Axle sleeve 6 Shaft
7 Under the takeover 8 Xihu (West Lake) Dis. bearing parts 9 Takeover 10 Even the axis parts 11 On the shaft 12 On taking over
13 Seal seat 14 Packing seal 15 Bearing gland 16 Bearing 17 Bearing box 18 And a half of the flange
19 Floor 20 Cooling water pipe 21 Liquid pipe            

Product Parameters

Performance parameters of the table

Company Profile

FAQ

Max.Head: 110m-150m
Max.Capacity: >400 L/min
Driving Type: Motor
Impeller Number: Single-Stage Pump
Working Pressure: Low Pressure Pump
Influent Type of Impeller: Single Suction Pump
Customization:
Available

|

Customized Request

Shaft Collar

What Is a Shaft Collar?

A shaft collar is a simple machine component, but its function is important in many power transmission applications. Most commonly, shaft collars are used in motors and gearboxes. They can act as locating components, bearing faces, and mechanical stops. Their compact design makes them easy to install. In addition, they provide a clean, simple look for your gearbox or motor.

Sizes

There are a variety of sizes of shaft collars. Each type has different parameters and requirements. These specifications can be found on the manufacturer’s website. These dimensions are important for the selection process. In order to determine which size is best for your needs, first identify the system parameters and limitations that you’ll be using.
Shaft collars are available in a variety of sizes and materials. These pieces can range in thickness from just a few millimeters to several inches. A solid steel shaft collar is usually available from 1/8″ to six inches. The material used for shaft collars is either 304 stainless steel or lead-free steel.
The oldest style of shaft collar is the set collar, which uses a hardened set screw to penetrate the shaft surface. It is ideal for holding bearings, spacers, and sprocket hubs. These collars are typically installed using hex keys, which are six-sided L-shaped tools, also known as Allen Wrenches. These collars are useful for many different machine applications, and are often used in conjunction with springs and dampers to hold components in place. They are also useful as mechanical stops, stroke limiters, and bearing holders.
Shaft collars come in one-piece and two-piece designs. A one-piece collar provides uniform holding force on the shaft, whereas a two-piece shaft collar is stronger and can be assembled anywhere on the shaft. Shaft collars are generally available in English and metric units, and the manufacturer can alter the dimensions of any standard collar to meet your needs. For more unique situations, you can also choose a fully customized shaft collar that is specific to your application.

Functions

A shaft collar is a metal or plastic device used to locate and position components on a shaft. It also limits the movement of the shaft. These devices can be found on a wide variety of applications, including motor assembly components. There are many types of shaft collars. To help you find the right shaft collar for your application, you can use Thomas Supplier Discovery Platform. The platform has over 70,000 product categories to help you find the right solution.
Clamp-type collars are reliable under constant loads, but may require additional support under shock loads. A shock load is a force generated by a relatively small mass that is rapidly increased by impact. Clamp-style collars are designed to counteract this force, and an undercut on the shaft may help them stay firmly in place. Clamp-style collars are also available in two-piece designs, which offer a high holding force and ease of assembly.
A shaft collar is an important machine component. It holds and positions sprockets on a shaft. It also acts as a mechanical stop, and helps prevent a shaft from slipping. They can also be used to limit the movement of cylinders and actuators. These simple components are found in virtually every type of machinery.
The torque-generating force in a set-screw shaft collar is absorbed by friction between the threads and the clamp body. The friction between these parts helps compensate for the lost torsioning effort, which can lead to the collar failing to hold. Alternatively, a torque wrench can help control the final torque of the shaft collar.

Types

There are many different types of shaft collars available for different applications. It is important to understand the characteristics of each to find the right one for your application. The most common shaft collars are made from steel or aluminum, but some are also made of plastic. These are relatively inexpensive and lightweight, but their holding power is limited. Titanium shaft collars are much lighter than aluminum and are resistant to extreme temperatures, but they are only used in a few specific applications.
Another type is a clamp collar, which is mounted using a compression method. Compared to the set screw type, clamp collars are much stronger and have a higher holding power. Clamp collars come in either a one-piece or two-piece design. One-piece collars are used in applications where the shaft is split and requires a positive stop.
The strength of a shaft collar depends on the type of screw used to attach it to the shaft. The screw’s strength and diameter will affect the holding power of the shaft collar. In most cases, a manufacturer will offer the proper screw with the collar. In some cases, however, a non-standard screw may be more appropriate.
The set screw collar is one of the oldest types. Its disadvantage is that it can be difficult to move and may damage the shaft. Also, it is not as secure as a clamp-based collar. In addition, two-piece hinged shaft collars are the most convenient. One-piece collars are difficult to move, while two-piece collars can be moved easily along the shaft without separating components.
Shaft Collar

Dimensions

Shaft collars are a complex component and their dimensions are crucial to the performance of the application. Designing a shaft collar requires consideration of a variety of factors, such as the type of material, bore size and geometry of the shaft. The manufacturer of a shaft collar will usually publish performance data on its website, or users can contact them for assistance.
The material used in shaft collars has a significant impact on the collar’s strength and its holding capacity. Shaft collars should be made from a high-quality, corrosion-resistant material. The strength of the screw also plays an important role in the collar’s holding capacity. Generally, a collar’s manufacturer will provide the appropriate type of screw for the application. However, in some cases, a non-standard screw may be necessary.
Shaft collars are available in a variety of styles. One-piece collars are often used in applications where there is minimal or no disassembly or adjustment required. Alternatively, two-piece collars may be used when frequent disassembly is needed. Regardless of the style, the size of shaft collars should be consistent with the requirements of the assembly.
Shaft collars are made from steel or aluminum. They offer good holding power and are lightweight. Steel shaft collars are durable and have good corrosion resistance. However, the grade of steel can affect their performance. Stainless steel collars are easier to machine and have improved corrosion resistance. However, they may reduce the holding power.

Stainless steel

A stainless steel shaft collar is a simple mechanical component used to secure a shaft. It is used for many different applications, most commonly in motors and gearboxes. They also function as locating components, mechanical stops, and bearing faces. These collars are available in different sizes and can be used for a variety of different purposes.
Shaft collars come in various materials, including stainless steel, aluminum, and polyamide. They are available with a variety of different finishes, including electroless nickel plating. Stainless steel shaft collars are available in various diameters, including 5/16 in. through 5/8 in. They are also available in single and double split styles.
CZPT offers a full line of stainless steel shaft collars in both 303 and 316 stainless steel. These collars are resistant to corrosion caused by water and a wide variety of commercial-grade cleaning agents. They are also supplied with fastening hardware of similar material. For added durability, CZPT shaft collars are also available in engineered plastic.
Stainless steel shaft collars can be easily adjusted for the proper torque. They come in various sizes and are easy to install and remove. They can also be re-bored if necessary. One type of shaft collar is quick-clamp, which is equipped with a clamping lever and a handle. It’s ideal for frequent setup and adjustment.
Shaft Collar

Quick-clamp shaft collars

Quick-clamp shaft collars are a simple and convenient way to secure a shaft. They have a flush handle that sits flush with the outside diameter of the shaft and can be easily adjusted by hand. They are made from lightweight aluminum and stainless steel hardware that does not mar the shaft.
These shaft collars replace standard hardware and are easy to install and remove. Quick-clamp shaft collars are available in one, two, and three-piece clamping styles. Some quick-clamp shaft collars have an integrated hinge and countersunk mounting holes for easy mounting. They can also have a knurled nut for easier locating.
Quick-clamp shaft collars are a convenient option for many types of packaging machinery. They can be installed and adjusted with no tools, making them an efficient choice for frequent changeovers and setups. CZPT offers two types of quick-clamp shaft collars. The first type has a cam lever that sits flush with the outside diameter and is finger operated. The second type has an adjustable tension-adjustment screw for easy adjustment. Both designs are ideal for low-rpm applications where frequent changeovers are needed.
Quick-clamp shaft collars are made of black anodized aluminum and steel fasteners. These shaft collars are available in sizes ranging from 0-300mm and in various designs. A quick-clamp shaft collar has a high load-bearing capacity, and a high torque capacity. Axial load capacities and torque specifications are non-binding guidance values and do not represent a warranty or guarantee of their characteristics.
China wholesaler Fyl Centrifugal Pump Vertical Sump Pump Water Pumps   shaft collar alternativesChina wholesaler Fyl Centrifugal Pump Vertical Sump Pump Water Pumps   shaft collar alternatives
editor by CX 2023-11-24

China wholesaler Hot Sale Good Quality Factory Price Wire Rod Mill Roll d bore shaft collar

Product Description

The product introduction of mill roll

Equipped with advanced technological facilities on melting, casting, forging, heat treating and mechanical machining, our factory has formed 9 professional complete roll manufacturing lines of cast steel, cast iron and forged steel rolls such as strip mill rolls, heavy section mill rolls, wire & bar rolls, special shaped rolls and small-sized cold rolls and specialized production lines of bloom and slab CCM, coke oven equipments and wind power products. Annual production capacity of mill rolls is 500,000 tons, metallurgical equipment is 80,000 tons.

Products&Specification

Mill Application Material Product Specification
Hot Strip Mill Large-sized vertical roll Special allot cast roll, Adamite All Sizes
Small-sized vertical roll Adamite, HiCr iron
Roughworking roll Special alloy cast steel, Adamite, HiCr steel, Semi-HSS, HiCr iron
Finish rolling Early stand work roll Hicr iron, HSS
Later stand work rolll ICDP, HSS
Finishing back-up roll Duplex cast steel D≤⊄2000, W≤80t
Alloy forged steel D≤⊄2000, W≤75t
Temper rolling Work roll HiCr iron All Sizes
Alloy forged steel
Back-up roll ICDP
Duplex cast steel D≤⊄2000, W≤80t
Alloy forged steel D≤⊄2000, W≤75t
CSP Vertival roll Adamite, Special alloy cast steel, HiCr iron All Sizes
Roughing work roll Semi-Hss, HiCr steel
Finish rolling Early stand HiCr iron, HSS
Later stand ICDP, HSS
Roughing & Finishing back-up roll Duplex cast steel D≤⊄2000, W≤80t
Alloy forged steel D≤⊄2000, W≤75t
Steckel Mill Vertical roll Adamite, Special alloy cast steel All Sizes
Roughing work roll ICDP, HiCr iron
Finishing work roll HiCr iron, ICDP
Back-up roll Duplex cast steel D≤⊄2000, W≤80t
Alloy forged steel D≤⊄2000, W≤75t
Plate&Heavy plate mill Rough rolling 2-hi work roll Specially alloy cast steel, Tool steel All Sizes
4-hi work roll HiCr iron, ICDP
Finishing work roll HiCr iron, ICDP
Single stand work roll HiCr iron, ICDP
Back-up roll Duplex cast steel D≤⊄2000, W≤80t
Alloy forged steel D≤⊄2000, W≤75t
Cold strip mill & Single stand cold mill Work roll Alloy forged steel All Sizes
Intermediate roll Alloy forged steel
Temper roll Alloy forged steel
Back-up roll Duplex cast steel D≤⊄2000, W≤80t
Alloy forged steel D≤⊄2000, W≤75t
Large-sized universal structural mill Break-down roll Special alloy cast steel, alloy nodular iron All Sizes
Horizontal collar High carbon adamite(duplex)
Vertical collar High carbon adamite, HiCr iron
Edger roll High carbon adamite
Shaft Alloy forged steel

Company Profile

CNBM INTERNATIONAL CORPORATION

Build your world with our materials.

We are a primary subsidiary of China National Building Material Group Co., Ltd.

CNBM Group is a central government-owned enterprise and a Fortune Global 500 company (Ranking 203th in 2019). It is the largest building material manufacturer and service provider in the world, with 15 publicly-listed companies and over 180,000 employees (2019). We have more than 300 factory plants in China. For the refractory, we are top 3 in China. We have more than 17 plants in different cities.

Workshop

Workshop is the core of our company and undertakes all of scientific research work. The company specially produces and supplies all kinds of roll used for hot strip mill, cold strip mill, plate & heavy plate mill, large-sized section mill, universal mill etc. 

Packing

Lab&Test Report

The factories of CZPT invested 2.3 billion RMB for large-scale
Our company has completed equipment and technology upgrade transformation , which was concentrated on three
projects, production line of centrifugal casting rolls for hot strip and plate mill, forged roll for cold/hot strip mill, national class technology center and roll material lab. Through upgrade transformation, the following targets have been achieved:
(1)It becomes the world’s biggest specialized mill roll maker with the largest production scale, the most complete specifications of products and the most extensive coverage of various rolls used on rolling mill.
(2) The technology of equipments has reached international leading level.
(3) “Mechanization, automation, intellectualization, digitization” of equipments obviously improve the quality control ability.
(4) New types of research instruments improve the R&D capacity of products.

Customers visit

FAQ
Q:Are you a trading company or manufacturer?
A:CNBM is a large-scale central governmental industrial group with its own manufacturing sector, research and development sector, trading sector and logistics sector.

Q:I have some special requirement about specifications.
A:We have a well-rounded product range, which endows us with the capability of applying many special specifications. Please feel free to contact us with yours.

Q:Do you accept OEM service?
A:Yes, we do.

Q:What is your delivery time?
A:It depends on the size/complexity of your order and our own production schedule. Usually we provide a faster delivery than the industry’s average.

Q:What is the payment term?
A:Our payment terms are negotiable.

Q:Can I have my own logo on the product?
A:Sure, we can apply your own logo on the products according to your requirement.
 

Type: Rolling Machine
Forging Forming Method: Mold Forging
Feature: High Efficiency
Certification: CCC, ISO9001, CE
Warranty: 12 Months
Customized: Customized
Customization:
Available

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Customized Request

Shaft Collar

What Is a Shaft Collar?

A shaft collar is a simple machine component, but its function is important in many power transmission applications. Most commonly, shaft collars are used in motors and gearboxes. They can act as locating components, bearing faces, and mechanical stops. Their compact design makes them easy to install. In addition, they provide a clean, simple look for your gearbox or motor.

Sizes

There are a variety of sizes of shaft collars. Each type has different parameters and requirements. These specifications can be found on the manufacturer’s website. These dimensions are important for the selection process. In order to determine which size is best for your needs, first identify the system parameters and limitations that you’ll be using.
Shaft collars are available in a variety of sizes and materials. These pieces can range in thickness from just a few millimeters to several inches. A solid steel shaft collar is usually available from 1/8″ to six inches. The material used for shaft collars is either 304 stainless steel or lead-free steel.
The oldest style of shaft collar is the set collar, which uses a hardened set screw to penetrate the shaft surface. It is ideal for holding bearings, spacers, and sprocket hubs. These collars are typically installed using hex keys, which are six-sided L-shaped tools, also known as Allen Wrenches. These collars are useful for many different machine applications, and are often used in conjunction with springs and dampers to hold components in place. They are also useful as mechanical stops, stroke limiters, and bearing holders.
Shaft collars come in one-piece and two-piece designs. A one-piece collar provides uniform holding force on the shaft, whereas a two-piece shaft collar is stronger and can be assembled anywhere on the shaft. Shaft collars are generally available in English and metric units, and the manufacturer can alter the dimensions of any standard collar to meet your needs. For more unique situations, you can also choose a fully customized shaft collar that is specific to your application.

Functions

A shaft collar is a metal or plastic device used to locate and position components on a shaft. It also limits the movement of the shaft. These devices can be found on a wide variety of applications, including motor assembly components. There are many types of shaft collars. To help you find the right shaft collar for your application, you can use Thomas Supplier Discovery Platform. The platform has over 70,000 product categories to help you find the right solution.
Clamp-type collars are reliable under constant loads, but may require additional support under shock loads. A shock load is a force generated by a relatively small mass that is rapidly increased by impact. Clamp-style collars are designed to counteract this force, and an undercut on the shaft may help them stay firmly in place. Clamp-style collars are also available in two-piece designs, which offer a high holding force and ease of assembly.
A shaft collar is an important machine component. It holds and positions sprockets on a shaft. It also acts as a mechanical stop, and helps prevent a shaft from slipping. They can also be used to limit the movement of cylinders and actuators. These simple components are found in virtually every type of machinery.
The torque-generating force in a set-screw shaft collar is absorbed by friction between the threads and the clamp body. The friction between these parts helps compensate for the lost torsioning effort, which can lead to the collar failing to hold. Alternatively, a torque wrench can help control the final torque of the shaft collar.

Types

There are many different types of shaft collars available for different applications. It is important to understand the characteristics of each to find the right one for your application. The most common shaft collars are made from steel or aluminum, but some are also made of plastic. These are relatively inexpensive and lightweight, but their holding power is limited. Titanium shaft collars are much lighter than aluminum and are resistant to extreme temperatures, but they are only used in a few specific applications.
Another type is a clamp collar, which is mounted using a compression method. Compared to the set screw type, clamp collars are much stronger and have a higher holding power. Clamp collars come in either a one-piece or two-piece design. One-piece collars are used in applications where the shaft is split and requires a positive stop.
The strength of a shaft collar depends on the type of screw used to attach it to the shaft. The screw’s strength and diameter will affect the holding power of the shaft collar. In most cases, a manufacturer will offer the proper screw with the collar. In some cases, however, a non-standard screw may be more appropriate.
The set screw collar is one of the oldest types. Its disadvantage is that it can be difficult to move and may damage the shaft. Also, it is not as secure as a clamp-based collar. In addition, two-piece hinged shaft collars are the most convenient. One-piece collars are difficult to move, while two-piece collars can be moved easily along the shaft without separating components.
Shaft Collar

Dimensions

Shaft collars are a complex component and their dimensions are crucial to the performance of the application. Designing a shaft collar requires consideration of a variety of factors, such as the type of material, bore size and geometry of the shaft. The manufacturer of a shaft collar will usually publish performance data on its website, or users can contact them for assistance.
The material used in shaft collars has a significant impact on the collar’s strength and its holding capacity. Shaft collars should be made from a high-quality, corrosion-resistant material. The strength of the screw also plays an important role in the collar’s holding capacity. Generally, a collar’s manufacturer will provide the appropriate type of screw for the application. However, in some cases, a non-standard screw may be necessary.
Shaft collars are available in a variety of styles. One-piece collars are often used in applications where there is minimal or no disassembly or adjustment required. Alternatively, two-piece collars may be used when frequent disassembly is needed. Regardless of the style, the size of shaft collars should be consistent with the requirements of the assembly.
Shaft collars are made from steel or aluminum. They offer good holding power and are lightweight. Steel shaft collars are durable and have good corrosion resistance. However, the grade of steel can affect their performance. Stainless steel collars are easier to machine and have improved corrosion resistance. However, they may reduce the holding power.

Stainless steel

A stainless steel shaft collar is a simple mechanical component used to secure a shaft. It is used for many different applications, most commonly in motors and gearboxes. They also function as locating components, mechanical stops, and bearing faces. These collars are available in different sizes and can be used for a variety of different purposes.
Shaft collars come in various materials, including stainless steel, aluminum, and polyamide. They are available with a variety of different finishes, including electroless nickel plating. Stainless steel shaft collars are available in various diameters, including 5/16 in. through 5/8 in. They are also available in single and double split styles.
CZPT offers a full line of stainless steel shaft collars in both 303 and 316 stainless steel. These collars are resistant to corrosion caused by water and a wide variety of commercial-grade cleaning agents. They are also supplied with fastening hardware of similar material. For added durability, CZPT shaft collars are also available in engineered plastic.
Stainless steel shaft collars can be easily adjusted for the proper torque. They come in various sizes and are easy to install and remove. They can also be re-bored if necessary. One type of shaft collar is quick-clamp, which is equipped with a clamping lever and a handle. It’s ideal for frequent setup and adjustment.
Shaft Collar

Quick-clamp shaft collars

Quick-clamp shaft collars are a simple and convenient way to secure a shaft. They have a flush handle that sits flush with the outside diameter of the shaft and can be easily adjusted by hand. They are made from lightweight aluminum and stainless steel hardware that does not mar the shaft.
These shaft collars replace standard hardware and are easy to install and remove. Quick-clamp shaft collars are available in one, two, and three-piece clamping styles. Some quick-clamp shaft collars have an integrated hinge and countersunk mounting holes for easy mounting. They can also have a knurled nut for easier locating.
Quick-clamp shaft collars are a convenient option for many types of packaging machinery. They can be installed and adjusted with no tools, making them an efficient choice for frequent changeovers and setups. CZPT offers two types of quick-clamp shaft collars. The first type has a cam lever that sits flush with the outside diameter and is finger operated. The second type has an adjustable tension-adjustment screw for easy adjustment. Both designs are ideal for low-rpm applications where frequent changeovers are needed.
Quick-clamp shaft collars are made of black anodized aluminum and steel fasteners. These shaft collars are available in sizes ranging from 0-300mm and in various designs. A quick-clamp shaft collar has a high load-bearing capacity, and a high torque capacity. Axial load capacities and torque specifications are non-binding guidance values and do not represent a warranty or guarantee of their characteristics.
China wholesaler Hot Sale Good Quality Factory Price Wire Rod Mill Roll   d bore shaft collarChina wholesaler Hot Sale Good Quality Factory Price Wire Rod Mill Roll   d bore shaft collar
editor by CX 2023-11-22

China wholesaler One Piece Clamp Style Aluminum Shaft Collars shaft collar application

Product Description

Products description

Shaft collar is a simple but important mechanical component. It is widely used in Power Transmission applications, such as motors and gearboxes. The Shaft collars are used as mechanical stops, locating components, and bearing faces. The simple design lends itself to easy installation 

–Set screw type/ Set Screw Shaft Collar
–Single Split Collar / One-piece Shaft Collar
–Double Split Collar / Two-piece Shaft Collar
–One-Piece Threaded Collar
–Double wide shaft collar

Set screw type is the most effective when used on a shaft made of a material which is softer than the set screw.

Threaded shaft collars offer the same quality and benefits of smooth bore Collars, meanwhile providing additional features. Threaded collars provide axial holding power which is superior to smooth bore collars, while offering easier installation and adjustment than CZPT ring locking devices. 

One-piece shaft collars wrap around the shaft for even distribution of clamping forces. This results in a tight fit and greater holding power, without the shaft damage caused by set screws. Clamp collars are easy to remove, indefinitely adjustable, and work well on virtually any shaft.

Two-piece shaft collars offer the same benefits as one-piece shaft collars with additional versatility and convenience. The split design is easily installed and disassembled, reducing labor and downtime when adjustment, removal, or replacement is necessary. These clamping forces provide the collar with a holding power superior to one-piece and set screw shaft collars.

Unik Shaft Collar Features: 
Superior fit, finish and holding power.
Tightly controlled face to bore perpendicularity.
Bore size stamped on every shaft collar.
Black oxide finish produces holding power and resisting corrosion.
DIN 12.9 for metric screws for maximum torque ability.
black oxide and zinc-plated steel, Stainless Steel, Aluminum  

    

FAQ
Q1. What is your terms of packing?
A: Generally, we pack our goods in single color box. If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.

Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages 
before you pay the balance. Other payments terms, pls negotiate with us in advance, we can discuss.

Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.

Q4. How about your delivery time?
A: Generally, it will take 25 to 30 days after receiving your advance payment. The specific delivery time depends 
on the items and the quantity of your order.

Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and 
the courier cost.We welcome sample order.

Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery

Q8: How do you make our business long-term and good relationship?
1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, 
no matter where they come from.

Material: Alloy Steel
Load: Drive Shaft
Stiffness & Flexibility: Stiffness / Rigid Axle
Journal Diameter Dimensional Accuracy: IT6-IT9
Axis Shape: Straight Shaft
Shaft Shape: Hollow Axis
Samples:
US$ 0.8/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

shaft clamp

Can I purchase aluminum collars with specific features suitable for use in electronic equipment?

Yes, you can find aluminum collars with specific features tailored for use in electronic equipment. These collars are designed to meet the unique requirements of electronics applications. Here’s how to find them:

  • 1. Manufacturer’s Product Catalogs: Collar manufacturers often produce product catalogs that include collars designed for electronics. Look for features such as lightweight materials, corrosion resistance, and precision engineering.
  • 2. Online Suppliers and Distributors: Search for online suppliers and distributors specializing in electronic components. They may offer a selection of aluminum collars with features suitable for electronic equipment.
  • 3. Aerospace and Defense Suppliers: Companies that supply the aerospace and defense industries often have collars designed for electronic equipment in demanding environments. Explore their offerings for high-quality options.
  • 4. Technical Specifications: Pay attention to technical specifications provided by collar manufacturers. Focus on features like material composition, size, weight, and resistance to environmental factors that are critical in electronics applications.
  • 5. Custom Collar Manufacturers: Some manufacturers offer custom collar design services. You can work with them to create collars with specific features tailored to your electronic equipment needs.
  • 6. Corrosion Resistance: Select collars with corrosion-resistant properties, which are essential in electronic equipment exposed to various environmental conditions, including moisture and chemicals.
  • 7. Lightweight Materials: Choose aluminum collars made from lightweight alloys to minimize the weight of electronic equipment, making them suitable for aerospace and portable devices.
  • 8. Precision Machining: Collars with precision machining and tight tolerances ensure a secure fit on electronic components, shafts, or connectors, enhancing overall performance.
  • 9. Vibration Damping: For equipment subjected to vibrations, consider collars with vibration-damping features to protect delicate electronic components and connections.
  • 10. Environmental Sealing: Look for collars with environmental sealing capabilities to protect electronic equipment from dust, moisture, or other contaminants.

When purchasing aluminum collars for electronic equipment, consider the specific needs of your application. Consult with manufacturers or suppliers to ensure that the collars meet the required features and specifications, providing reliability and durability for your electronic devices.

shaft clamp

Where can I find tutorials on the correct installation of aluminum collars?

Installing aluminum collars correctly is essential to ensure their effectiveness in mechanical applications. You can find tutorials and guides on the correct installation of aluminum collars through the following sources:

  • 1. Manufacturer’s Documentation: Start by checking the official website of the aluminum collar manufacturer. Many manufacturers provide detailed installation guides, instructions, and videos specific to their products.
  • 2. YouTube and Video Platforms: Video-sharing platforms like YouTube often host instructional videos on various mechanical components, including collars. Search for videos related to “aluminum collar installation” to find visual tutorials.
  • 3. Online Mechanical Forums: Online mechanical forums and communities, such as engineering.stackexchange.com or practicalmachinist.com, may have discussions and threads where experienced users share installation tips and techniques.
  • 4. Mechanical Engineering Resources: Academic websites and resources from mechanical engineering institutions may offer guidance on collar installation as part of their educational content.
  • 5. Industrial Supply Websites: Websites of industrial supply stores and suppliers often provide resources on product usage. Look for downloadable guides or articles related to collar installation.
  • 6. Books and Publications: Mechanical engineering books and publications often include sections on the installation of mechanical components. Consider looking for relevant books in your field of interest.
  • 7. Manufacturer’s Customer Support: Contact the manufacturer’s customer support for assistance and guidance. They can provide information, answer questions, and offer specific advice for your collar installation needs.
  • 8. In-Person Workshops and Training: Some manufacturers or technical schools offer in-person workshops or training sessions on mechanical component installation, including collars. Check for local training opportunities in your area.
  • 9. Professional Organizations: Mechanical engineering and industry-specific professional organizations may have resources, webinars, or seminars on proper installation techniques. Consider joining relevant organizations to access such materials.

When using tutorials for collar installation, ensure that the source is reputable and that the information is up-to-date. Follow the manufacturer’s guidelines closely, and seek expert assistance if you encounter challenges or have specific questions about your installation process. Proper installation is essential to maximize the performance and safety of your mechanical system.

shaft clamp

Can you recommend aluminum collars suitable for applications with weight constraints?

Certainly! Aluminum collars are an excellent choice for applications with weight constraints due to their lightweight properties. When selecting aluminum collars for such applications, consider the following recommendations:

  • 1. Standard Aluminum Collars: Standard aluminum collars are available in various sizes and styles. These collars are lightweight and suitable for a wide range of applications, especially when weight reduction is a priority.
  • 2. Set Screw Collars: Set screw collars, which use a threaded screw to secure the collar to the shaft, are a common choice for lightweight applications. They provide a secure grip without adding significant weight.
  • 3. Single Split Collars: Single split collars are designed with a single slit along the circumference of the collar, making them lightweight and easy to install. They are suitable for applications where weight is a concern.
  • 4. Precision Machined Collars: Precision machined aluminum collars are designed for high-precision applications. They are lightweight and provide a secure fit for critical components while minimizing added weight.
  • 5. Custom Collars: In cases where standard collars do not meet the specific requirements of your application, consider custom aluminum collars. These can be designed and machined to your exact specifications, ensuring they meet weight constraints while fulfilling your needs.
  • 6. Corrosion Resistance: Even in weight-constrained applications, it’s essential to consider environmental factors. If the application involves exposure to moisture or corrosive elements, choose aluminum collars with appropriate corrosion resistance to ensure durability.
  • 7. Material Thickness: Evaluate the thickness of the collar material. Thicker collars provide additional strength and stability, but they may also add more weight. Balance the need for strength with the weight constraints of your application.
  • 8. Weight Reduction Design: Collaborate with collar suppliers who can provide lightweight design solutions. They may offer special lightweight designs that minimize material usage while maintaining structural integrity.
  • Consult with Experts: If you’re uncertain about the most suitable aluminum collars for your weight-constrained application, consult with mechanical engineers or collar manufacturers. They can provide expert guidance based on your specific requirements.

When choosing aluminum collars for applications with weight constraints, it’s essential to strike a balance between weight reduction and meeting the mechanical and functional requirements of the application. By considering these recommendations and consulting with experts, you can select the right aluminum collars that meet your needs while adhering to weight limitations.

China wholesaler One Piece Clamp Style Aluminum Shaft Collars   shaft collar applicationChina wholesaler One Piece Clamp Style Aluminum Shaft Collars   shaft collar application
editor by CX 2023-11-14