Product Description
Custom outdoor sports parts manufacturing CNC Metal precision machining Aluminum collar adapter
Click here and specify your inquiry, contact us to get an online quote now!
How to get a quote?
1. First: Email us and offer your 3D drawing/2D drawing to us to quote.
2. Second: Let us know the required material, surface finish and special tolerance requirements, quantity information, we’ll arrange for our engineer to review your drawings and quote soon!
Note: Workable 3D Drawing Formats: STEP/IGS/X_T/STL/SOLIDWORKS etc, 2D Drawing with PDF will do.
Project Support: Free Sample Offered Before Production starts
Examples projects
What we can offer
| Advantages | »Free sample offered before production »Good machining quality and warm service »Reasonable Pricing and outstanding quality provided »Competitive shipping cost service with discount sometimes »MOQ 1PCS and small quantity order accepted, mass production supported »Professional engineering service when any modification required »Any turnkey assembly or customized package requirements, we’ll meet your demands! |
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| Equipment |
»20 sets of CNC turning machines; »30 sets of the most technologically advanced machining CNC milling machines; »25 sets of Multi-Spindle Japan Precision Swiss CNC lathes |
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| RFQ | Customer Inquiry →Engineering Communication →Cost Analysis →Sales Analysis →Quote to Customer » 1-3 Work Days Only » Submit RFQ with complete commercial terms |
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| Sample Making | Sample Order → Engineering Review → Sample Plan to Customer → Sample Status Tracking → Submit Samples with Doc. » Sample L/T: 1 week » Continuous Sample Status Tracking » Complete Documents for sample approval |
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| Order Management | CRM System → Open Order Confirm → Logistic Arrangement. » Production L/T: 2-4 wks » Weekly Open Order Confirm » Preferred 3PL Service to Customers |
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| Quality Control | Certificates: RoHS, ISO9001:2008, SGS. IQC → IPQC → OQC/FQC → Quality Complain Feedback → Audit & Training. » Plant Audit and Qualified by world famous company » Strict Quality Management Procedure with Traceability |
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| Application | »Aerospace »Automotive »Lighting fittings »Motorbike »PhotoGear »EDC Tools » Marine »Office equipment »Home appliance »Medical equipment »Telecommunication »Electrical & Electronics »Fire detection system, etc. |
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Production information
1). Material Capabilities: Following GB, DIN, and ISO and applying good quality homemade and import materials, we have already provided single/assembly products for international customers mainly from the USA and Europe, etc.
| Stainless Steel | SS201, SS301, SS303, SS304, SS316, SS416 etc. |
| Steel | Mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45#, etc. |
| Brass | HPb63, HPb62, HPb61, HPb59, H59, H62, H68, H80 etc. |
| Copper | C11000, C12000, C12000 C36000 etc. |
| Aluminum | AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc. |
| Iron | A36, 45#, 1213, 12L14, 1215 etc. |
| Plastic | ABS, PC, PE, POM, Delrin, Nylon, PP, PEI, Peek etc. |
2). Quality control:
*We have specialized QC testers to check the quality of the products according to different customers’ requirements. Usually, it’s a random inspection, and we also offer 100% inspection at a reasonable price if required.
*We have IQC to check the dimensions and surface of the incoming material
*We have PQC to inspect full-course during the manufacturing processing
*We have FQC to inspect all the anodizing/plating and other finishes’ products from our supplier and proceed with the professional quality and appearance inspection before shipping.
3).Surface Finish: sandblasted/normal and hard anodized finish/polish/coating/polish/passivation/plating/brush/heat treatment/fine glass beads/grounding/tumbled finish , etc. More detailed information for different material parts is below,
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Aluminum parts |
Brushing Polishing Clear Anodized Color Anodized Sandblast Anodized Chemical Film |
| Stainless Steel parts | Polishing Passivated Sandblasting Plating |
| Steel Parts | Zinc plating Oxide Black Nickel plating Chrome plating Carburized Heat treatment Powder Coated |
| Plastic Parts | Chrome plating Polishing |
4). Payment terms: T/T payment. The Sample order is paid by full payment; Mass production with order amount exceeding can be paid a 50% deposit before production, and balance paid before shipping.
5). Production schedule: Usually, it takes 5~10 working days for sample production; 15~20 working days for mass production days, it depends on your design, simple parts can be produced quickly, the complicated design parts would take us more machining time.
6). Machining capability: 30 sets of the most technologically advanced machining CNC milling machines, 20 sets of CNC turning machines, 25 sets of Multi-Spindle Japan Precision Swiss CNC lathes, and 4 sets of 2D &3D CMM (image measuring instrument) quality control equipment 3 QC staff, enabling CNC Manufacturing to deliver precise parts within the tightest of tolerances, ensuring the highest quality results to meet different
customers’ requirements.
7). Tolerance: +/- 0.02mm (for Metal shaft), +/-0.03mm ( for plastic), for special tolerance requirements, please point them out in the email, we will Check if it’s feasible to make it after studying it.
8). Packing & Shipping way:
1. Packing Detail: Each product is packed with plastic preservative, EPE, foam plastic bag, Carton outside, wood case or iron case or as per the customer’s special requirement. Besides, the custom package takes a week to prepare in advance.
2. Delivery Detail: the fast International Shipping time takes 3 ~5 working days by DHL/UPS/FedEx, slow shipping time takes 7~ 8 working days by DHL/UPS/FedEx/TNT, etc.
3. Shipping options:
1) 0-100kg: express&air freight priority,
2) >100kg: sea freight priority,
3) As per customized specifications
About us
Full-service precision CNC machining services for prototypes and short and low to high production runs. Capabilities are CNC milled and turned metal parts and assemblies. Materials worked with include aluminum, brass, copper, stainless, steel, iron, other precious metals, and other plastic materials. Lead times are 2 to 3 weeks for prototypes and 4 to 6 weeks for production runs. Emergency and rush services are available. Industries served include aircraft and aerospace, consumer electronics, automotive, machinery fittings, audio equipment, EDC tools, computer, and Secondary processes such as anodizing, sandblasting, blackening, grinding, honing, heat treating, powder coating, passivation, polishing, plating, and brushing are also provided.
We put high attention and effort into all of the work that we do. Every part that comes off our machines is an extension of us. We take great pride in bringing machining CZPT to our customers. The amazing quality parts we machined here will be your best choice to find a supplier!
Customer’s comment
Want to know more about us? Email us now!
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Email Us Anytime If Any Problems |
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| Warranty: | Email Us Anytime If Any Requirements |
| Condition: | New |
| Certification: | CE, RoHS, GS, ISO9001 |
| Standard: | DIN, CE, RoHS, GS, ISO9001 |
| Customized: | Customized |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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Can I find information on the application of aluminum collars in aerospace engineering?
Absolutely, you can find valuable information on the application of aluminum collars in aerospace engineering. These resources provide insights into how aluminum collars are used in the aerospace industry:
- 1. Aerospace Industry Publications: Explore publications specific to the aerospace industry. Magazines, journals, and websites often feature articles, case studies, and research papers on the use of aluminum collars in aerospace applications.
- 2. Aerospace Engineering Textbooks: Look for aerospace engineering textbooks that cover mechanical components and fastening methods. These books may include sections on collar applications in aerospace systems.
- 3. Manufacturer’s Aerospace Catalogs: Aerospace collar manufacturers often produce specialized catalogs or documentation focusing on their products’ suitability for aerospace engineering. These resources offer in-depth information on collar types, materials, and compliance with industry standards.
- 4. Aerospace Forums and Communities: Online forums and communities dedicated to aerospace engineering may have discussions and information on the use of collars in various aerospace systems. You can engage with professionals and enthusiasts in these forums.
- 5. Aerospace Trade Shows: Attend aerospace-related trade shows and exhibitions. These events showcase the latest advancements in aerospace technology and components, including aluminum collars used in various applications.
- 6. Aerospace Industry Associations: Explore industry-specific associations and organizations related to aerospace engineering. They often provide resources, publications, and guidelines related to mechanical components like collars.
- 7. Academic Institutions: Aerospace engineering departments at universities and research institutions may publish studies and resources related to collar applications in aerospace. Accessing academic publications can provide technical insights.
- 8. Collaboration with Aerospace Engineers: Connect with aerospace engineers and professionals who have hands-on experience in aerospace projects. They can share their knowledge and experiences with collar applications in the field.
- 9. Supplier Documentation: Contact collar suppliers or manufacturers and inquire about their aerospace-related documentation. They may provide technical data sheets, application notes, and compliance information relevant to aerospace use.
- 10. Online Search Engines: Utilize search engines to find articles, reports, and resources related to aluminum collar applications in aerospace engineering. Refine your search with specific keywords for more focused results.
By exploring these resources, you can gain valuable insights into the application of aluminum collars in aerospace engineering, whether you are involved in aerospace projects or simply interested in learning more about this field.
What are the design considerations when utilizing aluminum collars in machinery?
When designing machinery that incorporates aluminum collars, several considerations are vital to ensure optimal performance and safety. Here are the key design considerations:
- 1. Shaft Compatibility: Ensure that the aluminum collar’s inner diameter matches the shaft’s outer diameter. The fit should be snug without play to prevent slippage or misalignment.
- 2. Material Selection: Choose the right aluminum alloy for your collars based on the application. Different aluminum alloys offer varying properties, including strength, corrosion resistance, and weight. Select the alloy that best suits your machinery’s needs.
- 3. Collar Type: Determine the appropriate collar type based on your application. Set screw collars, clamping collars, or other variations provide different levels of clamping force and ease of installation. Select the type that aligns with your machinery’s requirements.
- 4. Environmental Factors: Consider the environment in which the machinery will operate. Aluminum collars are corrosion-resistant to some extent, but if exposed to harsh chemicals, moisture, or saltwater, you may need additional corrosion protection or alternative materials.
- 5. Weight Considerations: Take into account the machinery’s weight constraints. Aluminum collars are lightweight, making them suitable for applications where reducing weight is essential for performance and energy efficiency.
- 6. Precision and Tolerance: Maintain precision in collar dimensions and tolerances. Even small deviations in collar specifications can affect machinery performance. Quality control in manufacturing is crucial.
- Surface Finish: Ensure that the shaft and collar surfaces have the appropriate finish. A smooth surface finish reduces friction and wear. Consider surface treatments or coatings if needed.
- Clamping Force: Calculate and design for the required clamping force. This involves understanding the loads and stresses the collar will experience during operation. Overloading can lead to collar failure, so proper calculations are essential.
- Machining and Installation: Design the collar for ease of machining and installation. The collar should be straightforward to assemble, and it should not require specialized tools or complex procedures for installation.
- Alignment and Balance: Ensure that the collar is aligned with other components and balanced to prevent uneven stress or vibration issues. Misalignment can lead to wear and operational problems.
- Maintenance Accessibility: Consider how easily the collar can be accessed for maintenance. Machinery that requires frequent adjustments or inspections should have accessible collars for easy servicing.
By carefully addressing these design considerations, you can effectively integrate aluminum collars into your machinery, ensuring that they contribute to its performance, durability, and reliability.
Are there reviews available for popular brands of aluminum collars for user feedback?
Yes, user reviews and feedback for popular brands of aluminum collars can be valuable resources when making purchasing decisions. Here’s where you can find reviews and feedback for aluminum collar brands:
- 1. Online Retailers: Websites of online retailers like Amazon, eBay, and industrial supply stores often feature user reviews and ratings for a wide range of products, including aluminum collars. These reviews are provided by customers who have purchased and used the products.
- 2. Manufacturer Websites: Some manufacturers maintain websites or product pages where users can leave reviews and feedback on their products. This can be a reliable source of information as it allows users to share their experiences directly with the manufacturer.
- 3. Industrial Forums: Online forums and communities dedicated to mechanical components and industrial equipment often have sections where users discuss and review products. These discussions can provide insights into the experiences of professionals in the field.
- 4. Industry-specific Publications: Trade magazines, journals, and industry-specific publications may include product reviews and recommendations. These sources are often written by experts and can be a trusted reference for industrial products like aluminum collars.
- 5. Social Media and LinkedIn Groups: Professional social media platforms, such as LinkedIn, have groups and communities related to industrial and mechanical engineering. Users in these groups may share their experiences and opinions on various products, including aluminum collars.
- 6. Company Case Studies: Some companies provide case studies or success stories on their websites that highlight how their products, including collars, have been used in real-world applications. These can offer valuable insights into product performance.
When reading reviews and feedback, it’s important to consider multiple sources and weigh the overall sentiment. Look for common themes in the reviews and pay attention to factors that are most relevant to your specific application. Keep in mind that individual experiences may vary, so a well-rounded understanding is key when evaluating the quality and suitability of aluminum collar brands.
editor by Dream 2024-05-14
China high quality China Factory Customized CNC Machining Parts CNC Lathe Machined Stainless Steel Titanium Aluminum Shaft Locking Collars Split Collars brass shaft collar
Product Description
China Factory Customized CNC machining parts Cnc Lathe Machined Stainless steel Titanium Aluminum Shaft Locking Collars Split Collars
Basic Information :
| Tolerance | 0.02~0.1mm. |
| Materials | Low, middle,high carbon steel / spring steel / Stainless steel 201, 301, 304, 316 / Aluminum / Brass / Bronze / Copper / Titanium / Plastic (PP, Nylon, PVC, APET) Brass or ABS,POM Ect And Customized raw material. |
| Surface Finish | Heat treatment / Polishing,Electronic Polishing / (Zinc, nickel, chrome, tin, brass, glod, silver, titanium) Plating / Electrophoresis / Black Oxide / Hot-dip galvanizing / Powder Coating / Paint Coating / Blasting / Shot Blasting / Bead Basting / Anodizing / Phosphating / PAD Printing / Laser etching / Dacromet Coating / Enamel. |
| Payment terms | Trade Assurance TT,paypal,Western Union,alipay,L/C. |
| Packing Detail |
Inner Packing: PE bag / EPE Foam Packing / Anti-Rust Paper Packing / Blister / SMT / Vacuum Packing / Plastic Box Packing / Color Box Packing. Outter Packing: Stretch Film Packing / Carton / Pallet / Wood Case. |
Our Advantage
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Provide OEM/ODM service and assembling service, since 2000.
- One-stop purchasing service :Stamping part, CNC lathe part, CNC milling part, Springs, Shafts, fastener etc.
- The 2ndtier supplier of , factory audits passed.
- Product certification: RoHS, HE, vailable.
- Management certification: ISO/9001: 2015 and IATF16949 Passed.
FAQ:
Q1:Are you a Factory or trading company?
We are a factory which is located inTangxiaTown,HangZhou City.
Q2: When will the products be deliveried if the order has been placed?
We promise we do delivery our products in 15~30 days for the customized item.
Q3: What is your quality control process?
We are certified with ISO-9001, and strictly follow the ISO procedures. We do 100% testing for any of products before the order has been deliveried.
Q4: What Certificates do you have?
Our led flashlights have been tested by ISO9001:2008;RoHS;Heavy Element Sandards which is complied with the European Directive.
Q5: What about the payment?
We accept T/T, L/C for the large quantities order, and Western union and Paypal will be accept for the samll quantities order of shaft.
Why should you choose us?
RICH EXPERIENCE:
We have been engaged in the fasteners for 10 years. Our company had good reputation with customers from American, Europe and Austrialia etc. We also have a good team for sale and quality control.
GOOD SERVICE:
We will respond to you within 24 hours. We can manufacture nonstandard parts according to your drawings. And we offer best after sale service.
LOW PRICE:
The price of our products is reasonable and competitive than other manufactures.
PERFECT QUALITY:
We have strict quality control from producing to delivery.Our company had strong technology support. We have cultivated a group of managers who are familiar with product quality , good at modern concept of management .
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Metal |
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| Load: | Drive Shaft |
| Stiffness & Flexibility: | Customized |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | Order Sample Customized services
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| Customization: |
Available
| Customized Request |
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What are the temperature resistance properties of aluminum collars?
The temperature resistance properties of aluminum collars are essential to consider when selecting them for various applications. Here’s an overview of their temperature resistance properties:
- 1. Low to Moderate Temperatures: Aluminum collars are suitable for use in low to moderate-temperature environments. They can generally withstand temperatures ranging from -40°C to 150°C (-40°F to 302°F) without significant deformation or loss of strength.
- 2. Melting Point: Aluminum has a relatively low melting point of around 660.3°C (1,220.5°F). This means that in applications where temperatures approach or exceed this point, aluminum collars are not suitable, as they will undergo structural changes.
- 3. Heat Dissipation: Aluminum has excellent heat dissipation properties. This feature is advantageous in applications where temperature control or dissipation is necessary, such as in electronics or heat exchangers.
- 4. Thermal Expansion: Aluminum collars have a coefficient of thermal expansion (CTE) that should be considered. When exposed to temperature changes, aluminum collars will expand or contract. Proper design and clearances are necessary to accommodate this thermal expansion without compromising the application’s performance.
- 5. Insulation: Aluminum is not an electrical insulator. In applications requiring electrical insulation at higher temperatures, alternative collar materials or insulating components should be used to prevent electrical conduction.
- 6. Protective Coatings: To enhance temperature resistance, some aluminum collars are coated with high-temperature-resistant materials. These coatings can extend their usability in higher-temperature environments.
When considering aluminum collars for specific applications, it’s crucial to assess the expected temperature range and the collar’s compatibility with those conditions. For extreme high-temperature applications, alternative collar materials like stainless steel or other heat-resistant materials may be more suitable.
Where can I find tutorials on the correct installation of aluminum collars?
Installing aluminum collars correctly is essential to ensure their effectiveness in mechanical applications. You can find tutorials and guides on the correct installation of aluminum collars through the following sources:
- 1. Manufacturer’s Documentation: Start by checking the official website of the aluminum collar manufacturer. Many manufacturers provide detailed installation guides, instructions, and videos specific to their products.
- 2. YouTube and Video Platforms: Video-sharing platforms like YouTube often host instructional videos on various mechanical components, including collars. Search for videos related to “aluminum collar installation” to find visual tutorials.
- 3. Online Mechanical Forums: Online mechanical forums and communities, such as engineering.stackexchange.com or practicalmachinist.com, may have discussions and threads where experienced users share installation tips and techniques.
- 4. Mechanical Engineering Resources: Academic websites and resources from mechanical engineering institutions may offer guidance on collar installation as part of their educational content.
- 5. Industrial Supply Websites: Websites of industrial supply stores and suppliers often provide resources on product usage. Look for downloadable guides or articles related to collar installation.
- 6. Books and Publications: Mechanical engineering books and publications often include sections on the installation of mechanical components. Consider looking for relevant books in your field of interest.
- 7. Manufacturer’s Customer Support: Contact the manufacturer’s customer support for assistance and guidance. They can provide information, answer questions, and offer specific advice for your collar installation needs.
- 8. In-Person Workshops and Training: Some manufacturers or technical schools offer in-person workshops or training sessions on mechanical component installation, including collars. Check for local training opportunities in your area.
- 9. Professional Organizations: Mechanical engineering and industry-specific professional organizations may have resources, webinars, or seminars on proper installation techniques. Consider joining relevant organizations to access such materials.
When using tutorials for collar installation, ensure that the source is reputable and that the information is up-to-date. Follow the manufacturer’s guidelines closely, and seek expert assistance if you encounter challenges or have specific questions about your installation process. Proper installation is essential to maximize the performance and safety of your mechanical system.
What are the advantages of using aluminum collars in mechanical applications?
Using aluminum collars in mechanical applications offers several advantages that make them a popular choice in certain situations. Here are the key benefits of using aluminum collars:
- Lightweight: Aluminum collars are significantly lighter than their steel counterparts. This is especially advantageous in applications where weight reduction is a priority, such as aerospace or automotive industries.
- Corrosion Resistance: Aluminum has a natural oxide layer that provides corrosion resistance. It makes aluminum collars suitable for outdoor or marine applications where exposure to moisture is a concern.
- Thermal Conductivity: Aluminum is an excellent thermal conductor. In applications where heat dissipation is crucial, aluminum collars can help transfer heat away from critical components, preventing overheating.
- Machinability: Aluminum is relatively easy to machine, which makes it an attractive choice for custom collars or components. Machining and fabricating aluminum collars to specific dimensions is more straightforward compared to some other materials.
- Cost-Effective: Aluminum is generally more cost-effective than materials like stainless steel or titanium. If the application doesn’t require the extreme strength or resistance of those materials, aluminum collars can provide a budget-friendly alternative.
- Electrical Conductivity: Aluminum is a good electrical conductor. This feature is beneficial in applications where collars need to maintain electrical continuity or serve as grounding components.
- Non-Magnetic: Aluminum is non-magnetic, making it suitable for applications where magnetic interference can be problematic, such as in MRI machines or precision instruments.
- Customization: Aluminum collars are easy to fabricate into custom shapes and sizes, making them versatile for various mechanical applications that require specific designs or configurations.
While aluminum collars offer many advantages, it’s essential to consider their limitations as well. They may not be as strong as steel or other materials in high-stress applications. The choice of collar material should align with the specific requirements and environmental conditions of the mechanical application.
editor by CX 2024-04-16
China factory High Precision CNC Machining Service Aluminum Parts Locating Cylinder Shaft Collar cam lock shaft collar
Product Description
Product Description
High Precision CNC Machining Service Aluminum Parts Locating Cylinder Shaft Collar
Product Parameters
| Processing | CNC Machining, CNC Milling and Turning, Drilling, Grinding, Stamping, Tapping, Bending |
| Surface Treatment | Electroplating, Anodizing, Polishing, Chrome Plating, Zinc plating, Nickel plating, Electrophoresis, Sandblasting, Passivation, Powder Coating, Painting, etc. |
| Certifications | ISO9001:2015 IATF16949:2016 |
| Service type | OEM and ODM |
| Tolerance | +/-0.005mm |
| Surface Roughness | Ra0.8 |
| Dimensions | According to Customer’s Drawing |
| Processing Equipments | CNC Machining Center, CNC Milling Machine, CNC Turning Machine, CNC Gantry, Vertical CNC center, Horizantal CNC center, Drilling Machine,Grinding Machine, etc. |
| Testing Equipments | CMM,Laser Precision Detection Projector, Pull Tester, Automatic Optical Inspector, Salt Spray Tester, Durometer, Tensile Machine Calipers |
| Application | Automotive industry, Medical DeviceS, UAV Industry, Communication Electronics Appliance, Robot, Mold Components Processed and Fixrure, Oil, Gas and Other Heavy Equipments. |
| Drawing Format | PDF/JPEG/AI/PSD/CAD/Dwg/Step/LGS |
| MOQ | 1 piece |
| QC Policy | 100% inspection with report, random inspection before shipment, third-party inspections can be provided CZPT request |
| Packaging | PE bags or bubble bags, boxes, cartons, pallet or as per customers’ requirements |
| Trade Terms | EXW, FOB, CIF, As per customers’ request |
| Payment Terms | L/C, T/T, D/P, Western Union, Paypal, Money Gram, etc. |
| Delivery Time | 7-14 working days after deposit payment received for samples,official orders negotiable |
| Production Capacity | 1000000pcs/Months |
Company Profile
Production Line
Equipments List
Certifications
FAQ
1: Are You a Manufacturer?
Yes, we specialize in manufacturing of CNC machining parts over 20 years.
2. When Can I Get the Price?
Quotation will be provid within 24 hours after inquiry is received with full product information and drawing.
3: How Long is Your Delivery Time?
It’s depends on the products requirements ang quantity. Normally the mass order lead time is around 14-20days.
4: How Can You Asure the Quality?
100% inspection and we could provide full inspection reports as customer requests before shipment.
5: Do You Provide Samples ?
Yes, we can provide samples, please provide full product information and drawing.
6: Why Choose Us?
We have advanced technology and equipment, world-class team for techincal and aftersales service. We provide high quality product ,competitive price with fast lead time
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory |
|---|---|
| Standard: | GB, EN, ASME |
| Surface Treatment: | Electroplating |
| Production Type: | Batch Production |
| Machining Method: | CNC Machining |
| Material: | Steel, Brass, Alloy, Copper, Aluminum, Iron |
| Samples: |
US$ 15/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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Can I purchase aluminum collars with specific features suitable for use in electronic equipment?
Yes, you can find aluminum collars with specific features tailored for use in electronic equipment. These collars are designed to meet the unique requirements of electronics applications. Here’s how to find them:
- 1. Manufacturer’s Product Catalogs: Collar manufacturers often produce product catalogs that include collars designed for electronics. Look for features such as lightweight materials, corrosion resistance, and precision engineering.
- 2. Online Suppliers and Distributors: Search for online suppliers and distributors specializing in electronic components. They may offer a selection of aluminum collars with features suitable for electronic equipment.
- 3. Aerospace and Defense Suppliers: Companies that supply the aerospace and defense industries often have collars designed for electronic equipment in demanding environments. Explore their offerings for high-quality options.
- 4. Technical Specifications: Pay attention to technical specifications provided by collar manufacturers. Focus on features like material composition, size, weight, and resistance to environmental factors that are critical in electronics applications.
- 5. Custom Collar Manufacturers: Some manufacturers offer custom collar design services. You can work with them to create collars with specific features tailored to your electronic equipment needs.
- 6. Corrosion Resistance: Select collars with corrosion-resistant properties, which are essential in electronic equipment exposed to various environmental conditions, including moisture and chemicals.
- 7. Lightweight Materials: Choose aluminum collars made from lightweight alloys to minimize the weight of electronic equipment, making them suitable for aerospace and portable devices.
- 8. Precision Machining: Collars with precision machining and tight tolerances ensure a secure fit on electronic components, shafts, or connectors, enhancing overall performance.
- 9. Vibration Damping: For equipment subjected to vibrations, consider collars with vibration-damping features to protect delicate electronic components and connections.
- 10. Environmental Sealing: Look for collars with environmental sealing capabilities to protect electronic equipment from dust, moisture, or other contaminants.
When purchasing aluminum collars for electronic equipment, consider the specific needs of your application. Consult with manufacturers or suppliers to ensure that the collars meet the required features and specifications, providing reliability and durability for your electronic devices.
Are there guidelines for lubricating and maintaining aluminum collars to ensure optimal performance?
Maintaining and lubricating aluminum collars is essential to ensure their optimal performance and longevity. Here are guidelines for proper lubrication and maintenance:
- 1. **Cleaning:** Start by cleaning the collar and the shaft to remove any dirt, debris, or residue. Use a non-abrasive cloth or cleaning solution if necessary. Clean collars are easier to work with and less prone to wear and tear.
- 2. **Lubrication: Apply a suitable lubricant to the contact points between the collar and the shaft. The lubricant reduces friction and wear, ensuring a secure fit. Be sure to use a lubricant compatible with aluminum and the specific application.
- 3. **Proper Tightening: If you’re using set screw collars, ensure that you tighten the set screws evenly and to the manufacturer’s recommended torque specifications. Avoid over-tightening, which can damage the collar or shaft.
- 4. **Regular Inspection: Periodically inspect the collars for signs of wear, damage, or misalignment. Replace any collars that show significant wear, as they may no longer provide a secure grip.
- 5. **Environmental Considerations: Take into account the environmental conditions of your application. If the collars are exposed to moisture or corrosive substances, select a lubricant that provides corrosion protection. For high-temperature applications, choose a high-temperature lubricant.
- 6. **Reapplication of Lubricant: In applications with frequent movement or high loads, reapply lubricant as needed to maintain optimal performance. Regularly re-lubricate moving parts for smooth operation.
- 7. **Alignment: Ensure that the collar is properly aligned with the shaft and other components. Misalignment can cause uneven stress and premature wear. Make any necessary adjustments for proper alignment.
- 8. **Storage: If collars are not in use, store them in a clean and dry environment. Avoid exposure to extreme temperatures or humidity, which can affect the performance and condition of the collars.
- 9. **Documentation: Keep records of maintenance, including the date of lubrication and any replacements. This helps in scheduling regular maintenance and identifying patterns of wear or issues.
- 10. **Consult Manufacturer’s Recommendations: Always refer to the manufacturer’s guidelines and recommendations for specific maintenance procedures and compatible lubricants. Following the manufacturer’s instructions is crucial for optimal performance and warranty compliance.
Proper maintenance and lubrication of aluminum collars not only extend their service life but also ensure the safety and efficiency of your mechanical systems. Regular inspections and maintenance routines can prevent premature wear and potential failures.
What are the key differences between aluminum collars and other collar materials like stainless steel?
Understanding the differences between aluminum collars and other materials like stainless steel is essential when selecting the right collar for your application. Here are the key distinctions:
| Characteristic | Aluminum Collars | Stainless Steel Collars |
|---|---|---|
| Weight | Aluminum collars are lightweight, making them ideal for applications where weight reduction is crucial. | Stainless steel collars are heavier than aluminum collars, which can be advantageous in some high-stress applications. |
| Corrosion Resistance | Aluminum has natural corrosion resistance due to its oxide layer. It’s suitable for indoor and outdoor applications but may not be ideal for highly corrosive environments. | Stainless steel is known for its excellent corrosion resistance, making it suitable for a wide range of applications, including those exposed to harsh chemicals and saltwater. |
| Machinability | Aluminum is relatively easy to machine, making it suitable for custom collar designs. Machining and fabricating aluminum collars is straightforward. | Stainless steel can be more challenging to machine due to its hardness, but it’s still machinable. Special tools and expertise may be required. |
| Strength | Aluminum collars are less strong than stainless steel collars. They are suitable for applications where high strength is not a primary requirement. | Stainless steel collars offer higher strength and durability, making them suitable for high-stress and heavy-load applications. |
| Magnetic Properties | Aluminum is non-magnetic, making it ideal for applications where magnetic interference is a concern. | Stainless steel can be magnetic or non-magnetic, depending on its composition. This property should be considered in applications sensitive to magnetic fields. |
| Cost | Aluminum collars are generally more cost-effective than stainless steel collars, making them a budget-friendly choice. | Stainless steel collars are often more expensive due to their higher material cost and manufacturing complexity. |
The choice between aluminum and stainless steel collars depends on the specific requirements of your application. Consider factors such as weight, corrosion resistance, strength, and budget constraints when making your selection. It’s essential to select the material that best aligns with the needs of your mechanical application.
editor by CX 2024-04-11
China Best Sales Shenzhen CNC Metal Collar Adapter Machining Parts Supplier Customized Brass Stainless Steel Aluminum Collar Adapter electric motor shaft collar
Product Description
HangZhou CNC metal collar adapter machining parts supplier Customized brass stainless steel aluminum collar adapter
Click here and specify your inquiry, contact us to get an online quote now!
How to get a quote?
1. First: Email us and offer your 3D drawing/2D drawing to us to quote.
2. Second: Let us know the required material, surface finish and special tolerance requirements, quantity information, we’ll arrange for our engineer to review your drawings and quote soon!
Note: Workable 3D Drawing Formats: STEP/IGS/X_T/STL/SOLIDWORKS etc, 2D Drawing with PDF will do.
Project Support: Free Sample Offered Before Production starts
Examples projects
What we can offer
| Advantages | »Free sample offered before production »Good machining quality and warm service »Reasonable Pricing and outstanding quality provided »Competitive shipping cost service with discount sometimes »MOQ 1PCS and small quantity order accepted, mass production supported »Professional engineering service when any modification required »Any turnkey assembly or customized package requirements, we’ll meet your demands! |
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| Equipment |
»20 sets of CNC turning machines; »30 sets of the most technologically advanced machining CNC milling machines; »25 sets of Multi-Spindle Japan Precision Swiss CNC lathes |
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| RFQ | Customer Inquiry →Engineering Communication →Cost Analysis →Sales Analysis →Quote to Customer » 1-3 Work Days Only » Submit RFQ with complete commercial terms |
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| Sample Making | Sample Order → Engineering Review → Sample Plan to Customer → Sample Status Tracking → Submit Samples with Doc. » Sample L/T: 1 week » Continuous Sample Status Tracking » Complete Documents for sample approval |
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| Order Management | CRM System → Open Order Confirm → Logistic Arrangement. » Production L/T: 2-4 wks » Weekly Open Order Confirm » Preferred 3PL Service to Customers |
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| Quality Control | Certificates: RoHS, ISO9001:2008, SGS. IQC → IPQC → OQC/FQC → Quality Complain Feedback → Audit & Training. » Plant Audit and Qualified by world famous company » Strict Quality Management Procedure with Traceability |
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| Application | »Aerospace »Automotive »Lighting fittings »Motorbike »PhotoGear »EDC Tools » Marine »Office equipment »Home appliance »Medical equipment »Telecommunication »Electrical & Electronics »Fire detection system, etc. |
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Production information
1). Material Capabilities: Following GB, DIN, and ISO and applying good quality homemade and import materials, we have already provided single/assembly products for international customers mainly from the USA and Europe, etc.
| Stainless Steel | SS201, SS301, SS303, SS304, SS316, SS416 etc. |
| Steel | Mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45#, etc. |
| Brass | HPb63, HPb62, HPb61, HPb59, H59, H62, H68, H80 etc. |
| Copper | C11000, C12000, C12000 C36000 etc. |
| Aluminum | AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc. |
| Iron | A36, 45#, 1213, 12L14, 1215 etc. |
| Plastic | ABS, PC, PE, POM, Delrin, Nylon, PP, PEI, Peek etc. |
2). Quality control:
*We have specialized QC testers to check the quality of the products according to different customers’ requirements. Usually, it’s a random inspection, and we also offer 100% inspection at a reasonable price if required.
*We have IQC to check the dimensions and surface of the incoming material
*We have PQC to inspect full-course during the manufacturing processing
*We have FQC to inspect all the anodizing/plating and other finishes’ products from our supplier and proceed with the professional quality and appearance inspection before shipping.
3).Surface Finish: sandblasted/normal and hard anodized finish/polish/coating/polish/passivation/plating/brush/heat treatment/fine glass beads/grounding/tumbled finish , etc. More detailed information for different material parts is below,
|
Aluminum parts |
Brushing Polishing Clear Anodized Color Anodized Sandblast Anodized Chemical Film |
| Stainless Steel parts | Polishing Passivated Sandblasting Plating |
| Steel Parts | Zinc plating Oxide Black Nickel plating Chrome plating Carburized Heat treatment Powder Coated |
| Plastic Parts | Chrome plating Polishing |
4). Payment terms: T/T payment. The Sample order is paid by full payment; Mass production with order amount exceeding can be paid a 50% deposit before production, and balance paid before shipping.
5). Production schedule: Usually, it takes 5~10 working days for sample production; 15~20 working days for mass production days, it depends on your design, simple parts can be produced quickly, the complicated design parts would take us more machining time.
6). Machining capability: 30 sets of the most technologically advanced machining CNC milling machines, 20 sets of CNC turning machines, 25 sets of Multi-Spindle Japan Precision Swiss CNC lathes, and 4 sets of 2D &3D CMM (image measuring instrument) quality control equipment 3 QC staff, enabling CNC Manufacturing to deliver precise parts within the tightest of tolerances, ensuring the highest quality results to meet different
customers’ requirements.
7). Tolerance: +/- 0.02mm (for Metal shaft), +/-0.03mm ( for plastic), for special tolerance requirements, please point them out in the email, we will Check if it’s feasible to make it after studying it.
8). Packing & Shipping way:
1. Packing Detail: Each product is packed with plastic preservative, EPE, foam plastic bag, Carton outside, wood case or iron case or as per the customer’s special requirement. Besides, the custom package takes a week to prepare in advance.
2. Delivery Detail: the fast International Shipping time takes 3 ~5 working days by DHL/UPS/FedEx, slow shipping time takes 7~ 8 working days by DHL/UPS/FedEx/TNT, etc.
3. Shipping options:
1) 0-100kg: express&air freight priority,
2) >100kg: sea freight priority,
3) As per customized specifications
About us
Full-service precision CNC machining services for prototypes and short and low to high production runs. Capabilities are CNC milled and turned metal parts and assemblies. Materials worked with include aluminum, brass, copper, stainless, steel, iron, other precious metals, and other plastic materials. Lead times are 2 to 3 weeks for prototypes and 4 to 6 weeks for production runs. Emergency and rush services are available. Industries served include aircraft and aerospace, consumer electronics, automotive, machinery fittings, audio equipment, EDC tools, computer, and Secondary processes such as anodizing, sandblasting, blackening, grinding, honing, heat treating, powder coating, passivation, polishing, plating, and brushing are also provided.
We put high attention and effort into all of the work that we do. Every part that comes off our machines is an extension of us. We take great pride in bringing machining CZPT to our customers. The amazing quality parts we machined here will be your best choice to find a supplier!
Customer’s comment
Want to know more about us? Email us now!
| After-sales Service: | Email Us Anytime If Any Problems |
|---|---|
| Warranty: | Email Us Anytime If Any Requirements |
| Condition: | New |
| Certification: | CE, RoHS, GS, ISO9001 |
| Standard: | DIN, CE, RoHS, GS, ISO9001 |
| Customized: | Customized |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the temperature resistance properties of aluminum collars?
The temperature resistance properties of aluminum collars are essential to consider when selecting them for various applications. Here’s an overview of their temperature resistance properties:
- 1. Low to Moderate Temperatures: Aluminum collars are suitable for use in low to moderate-temperature environments. They can generally withstand temperatures ranging from -40°C to 150°C (-40°F to 302°F) without significant deformation or loss of strength.
- 2. Melting Point: Aluminum has a relatively low melting point of around 660.3°C (1,220.5°F). This means that in applications where temperatures approach or exceed this point, aluminum collars are not suitable, as they will undergo structural changes.
- 3. Heat Dissipation: Aluminum has excellent heat dissipation properties. This feature is advantageous in applications where temperature control or dissipation is necessary, such as in electronics or heat exchangers.
- 4. Thermal Expansion: Aluminum collars have a coefficient of thermal expansion (CTE) that should be considered. When exposed to temperature changes, aluminum collars will expand or contract. Proper design and clearances are necessary to accommodate this thermal expansion without compromising the application’s performance.
- 5. Insulation: Aluminum is not an electrical insulator. In applications requiring electrical insulation at higher temperatures, alternative collar materials or insulating components should be used to prevent electrical conduction.
- 6. Protective Coatings: To enhance temperature resistance, some aluminum collars are coated with high-temperature-resistant materials. These coatings can extend their usability in higher-temperature environments.
When considering aluminum collars for specific applications, it’s crucial to assess the expected temperature range and the collar’s compatibility with those conditions. For extreme high-temperature applications, alternative collar materials like stainless steel or other heat-resistant materials may be more suitable.
Are there educational resources on alternatives to traditional collars, such as split or set-screw aluminum collars?
Yes, there are educational resources available on alternatives to traditional collars, including split and set-screw aluminum collars. These resources can help you understand the advantages and applications of these alternative collar types. Here’s where to find educational information:
- 1. Manufacturer’s Websites: Visit the websites of collar manufacturers, especially those specializing in aluminum collars. Many manufacturers provide detailed product information, including specifications, features, and application guidelines for various collar types.
- 2. Online Industrial Forums: Online forums and communities dedicated to mechanical components often have sections or discussions related to collar alternatives. You can find user experiences, application examples, and expert opinions on split and set-screw aluminum collars.
- 3. Industrial Supply Catalogs: Industrial supply catalogs often feature educational content on collar alternatives, including their benefits and uses. These catalogs may be available online or in print.
- 4. YouTube Tutorials: Video-sharing platforms like YouTube host tutorials and educational videos on mechanical components. Search for videos specifically related to split or set-screw aluminum collars to gain visual insights into their usage and installation.
- 5. Mechanical Engineering Books: Mechanical engineering textbooks may have sections that discuss various collar types and their applications. These resources provide in-depth knowledge on the topic.
- 6. Manufacturer Webinars: Some collar manufacturers and industrial supply companies conduct webinars and online seminars on the use of collar alternatives. These sessions often feature experts who can answer questions and provide practical insights.
- 7. Collaboration with Engineers: Collaborate with mechanical engineers or professionals in your industry who have experience with collar alternatives. They can provide valuable guidance and share real-world examples of successful applications.
- 8. Trade Associations: Industry-specific trade associations and organizations may offer resources and publications related to collar alternatives. These associations often promote best practices and advancements in mechanical engineering.
- 9. Research Papers and Journals: Academic and industry journals occasionally publish research papers and articles on collar alternatives. These sources can provide in-depth technical knowledge and case studies.
- 10. Supplier Consultation: Contact collar suppliers and consult with their experts. They can provide information about the advantages and applications of split and set-screw aluminum collars, helping you choose the most suitable option for your project.
Exploring these educational resources will provide you with a comprehensive understanding of alternatives to traditional collars and how they can be beneficial for your specific mechanical applications.
What are the key differences between aluminum collars and other collar materials like stainless steel?
Understanding the differences between aluminum collars and other materials like stainless steel is essential when selecting the right collar for your application. Here are the key distinctions:
| Characteristic | Aluminum Collars | Stainless Steel Collars |
|---|---|---|
| Weight | Aluminum collars are lightweight, making them ideal for applications where weight reduction is crucial. | Stainless steel collars are heavier than aluminum collars, which can be advantageous in some high-stress applications. |
| Corrosion Resistance | Aluminum has natural corrosion resistance due to its oxide layer. It’s suitable for indoor and outdoor applications but may not be ideal for highly corrosive environments. | Stainless steel is known for its excellent corrosion resistance, making it suitable for a wide range of applications, including those exposed to harsh chemicals and saltwater. |
| Machinability | Aluminum is relatively easy to machine, making it suitable for custom collar designs. Machining and fabricating aluminum collars is straightforward. | Stainless steel can be more challenging to machine due to its hardness, but it’s still machinable. Special tools and expertise may be required. |
| Strength | Aluminum collars are less strong than stainless steel collars. They are suitable for applications where high strength is not a primary requirement. | Stainless steel collars offer higher strength and durability, making them suitable for high-stress and heavy-load applications. |
| Magnetic Properties | Aluminum is non-magnetic, making it ideal for applications where magnetic interference is a concern. | Stainless steel can be magnetic or non-magnetic, depending on its composition. This property should be considered in applications sensitive to magnetic fields. |
| Cost | Aluminum collars are generally more cost-effective than stainless steel collars, making them a budget-friendly choice. | Stainless steel collars are often more expensive due to their higher material cost and manufacturing complexity. |
The choice between aluminum and stainless steel collars depends on the specific requirements of your application. Consider factors such as weight, corrosion resistance, strength, and budget constraints when making your selection. It’s essential to select the material that best aligns with the needs of your mechanical application.
editor by CX 2023-10-27
China manufacturer Motorcycle Spare Parts Motorcycle Clutch Plate for Honda Cg150 Motorbikes browning shaft collar
Product Description
Motorcycle Spare Parts Motorcycle Clutch Plate For Honda CG150 Motorbikes!
Product Picture:
Product Specification:
| Item name: | Motorcycle Clutch Plate |
| Motorcycle model: | CG150 |
| Origin: | China |
| Color: | Normal |
| Brand: | BOST |
| Payment : | L/C, TT,DP etc. |
| Delivery time: | 20-35 days |
| Packing: | BOST Box or OEM |
| Shipping: | By sea, by air, by land transportation, by express . |
| Shipment port: | HangZhou |
| Material: | Mixed |
Our Company Profile:
Our Brand And Partners:
Our Brand Series Packing:
Our Showroom:
Our Warehouse:
We ‘re in Exhibitions:
Shipping Way:
Motorcycle Parts Name For Your Reference:
| Engine Parts | Spark Plug, cylinder kit, head cylinder, cylinder, carburetor, piston set, piston ring set, pump oil, push rod, valve set, rockerarm, cam follower, cam follower with shaft, center clutch, outer clutch, cam shaft, gear speedo, etc. |
| Transmission Parts | Shaft kick starter, crank shaft, housing assy, connecting rod kit, sprocket set, clutch assy, clutch disc,Clutch pressure plate, chain etc. |
| Wheel Parts | Rear hub, cap rear bub, cap front hub, front hub, sprocket, front brake disk, brake pad, brake shoe, rim, rubber rear hub, collar cushion, racing steering, spoke, bolt sprocket rear, axle, hydraulic brake master cylinder etc. |
| Cable Parts | Throttle cable, clutch cable, front brake, meter cable, front switch cable, speed switch, line of battery, wire harness, switch rear brake, speed cable etc. |
| Body parts | Rear shock absorber, steering stem head assy, gear change pedal, steering stem assy, brake rod, brake pedal, exhaust muffler, foot rest rubber, carrier, side stand, front shock, center stand, seat, fuel tank, handle bar, front mud-guard, front pedal rod, kick starter, rear fork arm, bracket head light, lever set, ignition coil etc. |
| Electric Parts | Clutch/brake switch set, battery, fly-wheel assy, clutch/brake lever&switch assy, starter relay, horn, flasher, stator self assy, handle lock, fuel lock, stator assy, starter coil/light coil, C,D,I, rectifier, ignition switch, cap fuel tank etc. |
| Plastic Parts | Bulb holder, meter assy, mirror, case of head light, cover fuel tank, lever protector set, house head light, front fender, lens tail light, rear fender, chain cover, head light, tail light, winker light, side cover etc. |
| Gasket series | Oil seal kit, gasket cylinder, gasket exhaust, full gasket kit, grip rubber set, carburetor joint etc |
| Accessories | Tail box, helmets, sticker, cap, clothes, gloves, paint master, alarm system-mp3, alarm system mp3-2, alarm system, fuel tank net, rear foot pedal with color, rear foot pedal with color inflator, grip rubbe with color, tire sealant, grip rubber with color etc. |
FAQ:
Q: Are you a trading company or factory?
A: A trading company, we have our own cooperated factory.
Welcome you to my company in HangZhou China.
Q: Will you provide samples ?
A: Yes, we will. Sample will be provided after order is confirmed.
Q: Did and Will your company attend trade show?
A: Yes, we will attend the Colombia and Mexico Motorcycle Expo, also attended HangZhou Canton Fair, we will plan to join exhibitions in other countries in the future.
Q: What is your biggest advantage?
A: Integrity is life of our company, best price and good quality as a basis.
Q: What is your price term?
A: Prices are based on EXW HangZhou,FOB/CIF,etc
If you have more inquiry, welcome to visit our website to get more info.,
Http://bostmoto
| Type: | Clutch |
|---|---|
| Material: | Aluminium Alloy/Aluminum |
| Certification: | ISO9001：2001, CCC, CE |
| Transport Package: | Plastic Bag/Box/Carton |
| Trademark: | BOST |
| Origin: | China |
| Customization: |
Available
| Customized Request |
|---|
What Is a Shaft Collar?
A shaft collar is a simple machine component, but its function is important in many power transmission applications. Most commonly, shaft collars are used in motors and gearboxes. They can act as locating components, bearing faces, and mechanical stops. Their compact design makes them easy to install. In addition, they provide a clean, simple look for your gearbox or motor.
Sizes
There are a variety of sizes of shaft collars. Each type has different parameters and requirements. These specifications can be found on the manufacturer’s website. These dimensions are important for the selection process. In order to determine which size is best for your needs, first identify the system parameters and limitations that you’ll be using.
Shaft collars are available in a variety of sizes and materials. These pieces can range in thickness from just a few millimeters to several inches. A solid steel shaft collar is usually available from 1/8″ to six inches. The material used for shaft collars is either 304 stainless steel or lead-free steel.
The oldest style of shaft collar is the set collar, which uses a hardened set screw to penetrate the shaft surface. It is ideal for holding bearings, spacers, and sprocket hubs. These collars are typically installed using hex keys, which are six-sided L-shaped tools, also known as Allen Wrenches. These collars are useful for many different machine applications, and are often used in conjunction with springs and dampers to hold components in place. They are also useful as mechanical stops, stroke limiters, and bearing holders.
Shaft collars come in one-piece and two-piece designs. A one-piece collar provides uniform holding force on the shaft, whereas a two-piece shaft collar is stronger and can be assembled anywhere on the shaft. Shaft collars are generally available in English and metric units, and the manufacturer can alter the dimensions of any standard collar to meet your needs. For more unique situations, you can also choose a fully customized shaft collar that is specific to your application.
Functions
A shaft collar is a metal or plastic device used to locate and position components on a shaft. It also limits the movement of the shaft. These devices can be found on a wide variety of applications, including motor assembly components. There are many types of shaft collars. To help you find the right shaft collar for your application, you can use Thomas Supplier Discovery Platform. The platform has over 70,000 product categories to help you find the right solution.
Clamp-type collars are reliable under constant loads, but may require additional support under shock loads. A shock load is a force generated by a relatively small mass that is rapidly increased by impact. Clamp-style collars are designed to counteract this force, and an undercut on the shaft may help them stay firmly in place. Clamp-style collars are also available in two-piece designs, which offer a high holding force and ease of assembly.
A shaft collar is an important machine component. It holds and positions sprockets on a shaft. It also acts as a mechanical stop, and helps prevent a shaft from slipping. They can also be used to limit the movement of cylinders and actuators. These simple components are found in virtually every type of machinery.
The torque-generating force in a set-screw shaft collar is absorbed by friction between the threads and the clamp body. The friction between these parts helps compensate for the lost torsioning effort, which can lead to the collar failing to hold. Alternatively, a torque wrench can help control the final torque of the shaft collar.
Types
There are many different types of shaft collars available for different applications. It is important to understand the characteristics of each to find the right one for your application. The most common shaft collars are made from steel or aluminum, but some are also made of plastic. These are relatively inexpensive and lightweight, but their holding power is limited. Titanium shaft collars are much lighter than aluminum and are resistant to extreme temperatures, but they are only used in a few specific applications.
Another type is a clamp collar, which is mounted using a compression method. Compared to the set screw type, clamp collars are much stronger and have a higher holding power. Clamp collars come in either a one-piece or two-piece design. One-piece collars are used in applications where the shaft is split and requires a positive stop.
The strength of a shaft collar depends on the type of screw used to attach it to the shaft. The screw’s strength and diameter will affect the holding power of the shaft collar. In most cases, a manufacturer will offer the proper screw with the collar. In some cases, however, a non-standard screw may be more appropriate.
The set screw collar is one of the oldest types. Its disadvantage is that it can be difficult to move and may damage the shaft. Also, it is not as secure as a clamp-based collar. In addition, two-piece hinged shaft collars are the most convenient. One-piece collars are difficult to move, while two-piece collars can be moved easily along the shaft without separating components.
Dimensions
Shaft collars are a complex component and their dimensions are crucial to the performance of the application. Designing a shaft collar requires consideration of a variety of factors, such as the type of material, bore size and geometry of the shaft. The manufacturer of a shaft collar will usually publish performance data on its website, or users can contact them for assistance.
The material used in shaft collars has a significant impact on the collar’s strength and its holding capacity. Shaft collars should be made from a high-quality, corrosion-resistant material. The strength of the screw also plays an important role in the collar’s holding capacity. Generally, a collar’s manufacturer will provide the appropriate type of screw for the application. However, in some cases, a non-standard screw may be necessary.
Shaft collars are available in a variety of styles. One-piece collars are often used in applications where there is minimal or no disassembly or adjustment required. Alternatively, two-piece collars may be used when frequent disassembly is needed. Regardless of the style, the size of shaft collars should be consistent with the requirements of the assembly.
Shaft collars are made from steel or aluminum. They offer good holding power and are lightweight. Steel shaft collars are durable and have good corrosion resistance. However, the grade of steel can affect their performance. Stainless steel collars are easier to machine and have improved corrosion resistance. However, they may reduce the holding power.
Stainless steel
A stainless steel shaft collar is a simple mechanical component used to secure a shaft. It is used for many different applications, most commonly in motors and gearboxes. They also function as locating components, mechanical stops, and bearing faces. These collars are available in different sizes and can be used for a variety of different purposes.
Shaft collars come in various materials, including stainless steel, aluminum, and polyamide. They are available with a variety of different finishes, including electroless nickel plating. Stainless steel shaft collars are available in various diameters, including 5/16 in. through 5/8 in. They are also available in single and double split styles.
CZPT offers a full line of stainless steel shaft collars in both 303 and 316 stainless steel. These collars are resistant to corrosion caused by water and a wide variety of commercial-grade cleaning agents. They are also supplied with fastening hardware of similar material. For added durability, CZPT shaft collars are also available in engineered plastic.
Stainless steel shaft collars can be easily adjusted for the proper torque. They come in various sizes and are easy to install and remove. They can also be re-bored if necessary. One type of shaft collar is quick-clamp, which is equipped with a clamping lever and a handle. It’s ideal for frequent setup and adjustment.
Quick-clamp shaft collars
Quick-clamp shaft collars are a simple and convenient way to secure a shaft. They have a flush handle that sits flush with the outside diameter of the shaft and can be easily adjusted by hand. They are made from lightweight aluminum and stainless steel hardware that does not mar the shaft.
These shaft collars replace standard hardware and are easy to install and remove. Quick-clamp shaft collars are available in one, two, and three-piece clamping styles. Some quick-clamp shaft collars have an integrated hinge and countersunk mounting holes for easy mounting. They can also have a knurled nut for easier locating.
Quick-clamp shaft collars are a convenient option for many types of packaging machinery. They can be installed and adjusted with no tools, making them an efficient choice for frequent changeovers and setups. CZPT offers two types of quick-clamp shaft collars. The first type has a cam lever that sits flush with the outside diameter and is finger operated. The second type has an adjustable tension-adjustment screw for easy adjustment. Both designs are ideal for low-rpm applications where frequent changeovers are needed.
Quick-clamp shaft collars are made of black anodized aluminum and steel fasteners. These shaft collars are available in sizes ranging from 0-300mm and in various designs. A quick-clamp shaft collar has a high load-bearing capacity, and a high torque capacity. Axial load capacities and torque specifications are non-binding guidance values and do not represent a warranty or guarantee of their characteristics.
editor by CX 2023-10-25
China best Motorcycle Spare Parts Brake Rocker Arm with Axle for Ktm-110 3/4 shaft collar
Product Description
Motorcycle Spare Parts Brake Rocker Arm With Axle For KTM-110 !
Product Picture:
Specification:
| Item name: | Motorcycle Brake Rocker Arm |
| Motorcycle model: | KTM-110 |
| Origin: | China |
| Color: | Normal |
| Brand: | BOST |
| Payment : | L/C, TT,DP etc. |
| Delivery time: | 20-35 days |
| Packing: | BOST Box or OEM |
| Shipping: | By sea, by air, by land transportation, by express . |
| Shipment port: | HangZhou |
| Material: | Alloy |
Our Company Profile:
Our Brand And Partners:
Our Brand Series Packing:
Our Showroom:
Our Warehouse:
We ‘re in Exhibitions:
Shipping Way:
Motorcycle Parts Name For Your Reference:
| Engine Parts | Spark Plug, cylinder kit, head cylinder, cylinder, carburetor, piston set, piston ring set, pump oil, push rod, valve set, rockerarm, cam follower, cam follower with shaft, center clutch, outer clutch, cam shaft, gear speedo, etc. |
| Transmission Parts | Shaft kick starter, crank shaft, housing assy, connecting rod kit, sprocket set, clutch assy, clutch disc,Clutch pressure plate, chain etc. |
| Wheel Parts | Rear hub, cap rear bub, cap front hub, front hub, sprocket, front brake disk, brake pad, brake shoe, rim, rubber rear hub, collar cushion, racing steering, spoke, bolt sprocket rear, axle, hydraulic brake master cylinder etc. |
| Cable Parts | Throttle cable, clutch cable, front brake, meter cable, front switch cable, speed switch, line of battery, wire harness, switch rear brake, speed cable etc. |
| Body parts | Rear shock absorber, steering stem head assy, gear change pedal, steering stem assy, brake rod, brake pedal, exhaust muffler, foot rest rubber, carrier, side stand, front shock, center stand, seat, fuel tank, handle bar, front mud-guard, front pedal rod, kick starter, rear fork arm, bracket head light, lever set, ignition coil etc. |
| Electric Parts | Clutch/brake switch set, battery, fly-wheel assy, clutch/brake lever&switch assy, starter relay, horn, flasher, stator self assy, handle lock, fuel lock, stator assy, starter coil/light coil, C,D,I, rectifier, ignition switch, cap fuel tank etc. |
| Plastic Parts | Bulb holder, meter assy, mirror, case of head light, cover fuel tank, lever protector set, house head light, front fender, lens tail light, rear fender, chain cover, head light, tail light, winker light, side cover etc. |
| Gasket series | Oil seal kit, gasket cylinder, gasket exhaust, full gasket kit, grip rubber set, carburetor joint etc |
| Accessories | Tail box, helmets, sticker, cap, clothes, gloves, paint master, alarm system-mp3, alarm system mp3-2, alarm system, fuel tank net, rear foot pedal with color, rear foot pedal with color inflator, grip rubbe with color, tire sealant, grip rubber with color etc. |
FAQ:
Q: Are you a trading company or factory?
A: A trading company, we have our own cooperated factory.
Welcome you to my company in HangZhou China.
Q: Will you provide samples ?
A: Yes, we will. Sample will be provided after order is confirmed.
Q: Did and Will your company attend trade show?
A: Yes, we will attend the Colombia and Mexico Motorcycle Expo, also attended HangZhou Canton Fair, we will plan to join exhibitions in other countries in the future.
Q: What is your biggest advantage?
A: Integrity is life of our company, best price and good quality as a basis.
Q: What is your price term?
A: Prices are based on EXW HangZhou,FOB/CIF,etc
If you have more inquiry, welcome to visit our website to get more info.,
Http://bostmoto
| Material: | Aluminium Alloy/Aluminum |
|---|---|
| Certification: | ISO9001：2001, CCC, CE |
| Transport Package: | Plastic Bag/Box/Carton |
| Trademark: | BOST |
| Origin: | China |
| Customization: |
Available
| Customized Request |
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Types of Shaft Collars
Clamp style shaft collars
A variety of styles of shaft collars are available for your machining needs. Clamp style shaft collars offer better flexibility and hold better than set screw collars. They are best for shaft materials that are softer than a setscrew. Clamp style collars are generally easier to maneuver, as they are two-piece and are hinged along the shaft.
Clamp style shaft collars come in two-piece and one-piece designs. One-piece clamp collars are typically used for a single-piece shaft, while two-piece clamp collars are used for multiple shafts. The one-piece clamp collar provides a more uniform holding force, while two-piece clamp collars provide more clamping force and can be installed anywhere on the shaft. Both styles are available in English and metric measurements.
The holding power of Clamp style shaft collars depends on their bore size and concentricity. The fastening hardware also affects torque transmission. Forged screws are generally stronger than broached screws, and are less likely to ream out. However, you still need to make sure that the material of the collar is strong enough to withstand the recommended screw torque.
Clamp style shaft collars are available in 1215 lead-free steel with a black oxide finish and zinc plating, as well as 303 and 316 stainless steel. They are also available in 2024 aluminum with an anodized finish. They are available in a range of sizes from 1/8” to six inches and 3mm to 150mm.
One of the main benefits of Clamp style shaft collars is their versatility. The collars can be used as guides, spacers, or stops on a variety of medical equipment. They are designed to distribute compression forces around a shaft, and they can be added at any stage in the manufacturing process.
Set screw shaft collars
Set screw shaft collars are used to secure screws to shafts. They can be purchased in a variety of sizes. The external diameter, internal diameter, and width of the collar will determine the proper collar size. Some companies also offer custom and adjustable-width collars. Clamp-style shaft collars are easier to maintain, and distribute torque evenly across the shaft. They also offer twice the holding power of set screw collars.
Collars are available in metric and inch sizes. They are also available in zinc plated and black-oxide steel. In addition, they come in a variety of styles. Whether you’re looking for a custom collar, or something a little more conventional, you can find it with the help of an ISO-certified supplier.
Set screw shaft collars come in different sizes and materials. Socket collars, for example, are made of steel and have an inside diameter of 5/64″ to 1-1/8″. In addition, forged socket set screw shaft collars come in 3/16 to 4 in. They are also available with special hardware for connection to shafts.
Set screw shaft collars are commonly used on transmission and machinery. A set screw allows you to secure the collar in position by setting it into the correct position with a grub screw or a set screw. The set screw can then be adjusted with a screw driver and is a quick and easy solution for keeping a shaft in place.
Aluminum shaft collars
Aluminum shaft collars offer a number of advantages, ranging from their light weight to their corrosion resistance. Aluminum shaft collars are available in various styles and sizes, and can be plated with a variety of finishes. They are also available in lightweight styles for applications with tight space constraints. The most important factor when selecting a shaft collar is the material used to make it. Aluminum is lighter than steel and has a high strength to weight ratio. The choice of material should also depend on how much corrosion resistance is required. For example, if the shaft will be exposed to extreme environments, it is a better choice to use treated steel.
Another benefit to aluminum shaft collars is their ability to be custom-matched to the shaft. This feature helps to increase their aesthetics and branding potential. In addition, the ability to color-code components and switches can improve safety. This is especially useful in fail-safe applications. By incorporating color-coded collars, manufacturers can increase the safety of their products.
Another advantage of aluminum shaft collars is their strength. For instance, they can withstand higher torque levels than other types of shaft collars. They can be easily adjusted, and their two-piece design makes them easy to replace. Moreover, CZPT keeps the two-piece collars together during manufacturing, ensuring a perfect fit for the shaft. These collars also feature forged steel socket screws for enhanced holding power and torque capacity.
Single-piece shaft collars are also available in various styles. The set screw type has a perpendicular outer face. The set screw in these collars is used to engage the mating shaft. This type of shaft collar is a good choice for rotating assemblies.
Stainless steel shaft collars
The main function of a stainless steel shaft collar is to provide clamping force to a rotating shaft. This is achieved by a variety of methods. One of these is by bending or hammering. A shaft collar can also be made of aluminum or a combination of both. These options provide different advantages, which are described in this article.
Stainless steel shaft collars are available in different sizes, shapes, and materials. The diameter of the shaft collar may range from five-sixteenths to two-and-a-half inches. Some manufacturers produce the collars in different materials, including T304, T316, 416, and 17-4PH. Their products may also come in various shapes, such as angles, flats, structural shapes, and threaded rods.
One of the most important advantages of a stainless steel shaft collar is its strength and durability. A well-made collar can prevent wear and tear and provide excellent holding power. It also has many applications and is useful in many industries. Its application ranges from vertical conveyors to horizontal athletic equipment machinery, from agriculture to retail.
While there are numerous types of shaft collars, all three types have some common characteristics. Typically, steel shaft collars have high holding power and slim to average profiles. Heavy-duty collars have twice the holding power of low-profile collars and are used in heavy-duty construction and mining. Ultra Heavy-Duty shaft collars have the highest axial holding power and are made of steel. Shaft collars may be treated with zinc for corrosion resistance.
One manufacturer offers stainless steel shaft collars made of 303 stainless steel and other materials. It offers collars of various diameters from three-eighth to one-eighth inch. They are available in threaded, mounting, and heavy-duty styles, and are suitable for a wide range of applications, including the aerospace, energy, and medical industries.
editor by CX 2023-10-21
China Best Sales Motorcycle Parts Taillight Cover for Ktm-110 Motorbike balanced shaft collar
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Motorcycle Spare Parts Taillight For KTM-110 Motorbike !
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| Item name: | Motorcycle Taillight Cover |
| Motorcycle model: | KTM-110 |
| Origin: | China |
| Color: | Red |
| Brand: | BOST |
| Payment : | L/C, TT,DP etc. |
| Delivery time: | 20-35 days |
| Packing: | BOST Box or OEM |
| Shipping: | By sea, by air, by land transportation, by express . |
| Shipment port: | HangZhou |
| Material: | Plastic |
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| Engine Parts | Spark Plug, cylinder kit, head cylinder, cylinder, carburetor, piston set, piston ring set, pump oil, push rod, valve set, rockerarm, cam follower, cam follower with shaft, center clutch, outer clutch, cam shaft, gear speedo, etc. |
| Transmission Parts | Shaft kick starter, crank shaft, housing assy, connecting rod kit, sprocket set, clutch assy, clutch disc,Clutch pressure plate, chain etc. |
| Wheel Parts | Rear hub, cap rear bub, cap front hub, front hub, sprocket, front brake disk, brake pad, brake shoe, rim, rubber rear hub, collar cushion, racing steering, spoke, bolt sprocket rear, axle, hydraulic brake master cylinder etc. |
| Cable Parts | Throttle cable, clutch cable, front brake, meter cable, front switch cable, speed switch, line of battery, wire harness, switch rear brake, speed cable etc. |
| Body parts | Rear shock absorber, steering stem head assy, gear change pedal, steering stem assy, brake rod, brake pedal, exhaust muffler, foot rest rubber, carrier, side stand, front shock, center stand, seat, fuel tank, handle bar, front mud-guard, front pedal rod, kick starter, rear fork arm, bracket head light, lever set, ignition coil etc. |
| Electric Parts | Clutch/brake switch set, battery, fly-wheel assy, clutch/brake lever&switch assy, starter relay, horn, flasher, stator self assy, handle lock, fuel lock, stator assy, starter coil/light coil, C,D,I, rectifier, ignition switch, cap fuel tank etc. |
| Plastic Parts | Bulb holder, meter assy, mirror, case of head light, cover fuel tank, lever protector set, house head light, front fender, lens tail light, rear fender, chain cover, head light, tail light, winker light, side cover etc. |
| Gasket series | Oil seal kit, gasket cylinder, gasket exhaust, full gasket kit, grip rubber set, carburetor joint etc |
| Accessories | Tail box, helmets, sticker, cap, clothes, gloves, paint master, alarm system-mp3, alarm system mp3-2, alarm system, fuel tank net, rear foot pedal with color, rear foot pedal with color inflator, grip rubbe with color, tire sealant, grip rubber with color etc. |
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A: A trading company, we have our own cooperated factory.
Welcome you to my company in HangZhou China.
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A: Yes, we will. Sample will be provided after order is confirmed.
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A: Yes, we will attend the Colombia and Mexico Motorcycle Expo, also attended HangZhou Canton Fair, we will plan to join exhibitions in other countries in the future.
Q: What is your biggest advantage?
A: Integrity is life of our company, best price and good quality as a basis.
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A: Prices are based on EXW HangZhou,FOB/CIF,etc
If you have more inquiry, welcome to visit our website to get more info.,
Http://bostmoto
| Material: | Plastic |
|---|---|
| Certification: | CCC, ISO9001:2000 |
| Color: | Red |
| Transport Package: | Plastic Bag/Box/Carton |
| Trademark: | BOST |
| Origin: | China |
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Available
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Choosing a Shaft Collar
The shaft collar is a simple machine component used in a variety of power transmission applications. They are most often found on gearboxes and motors. Their simple design makes them an easy component to install and remove. Among other uses, shaft collars are used as bearing faces, mechanical stops, and locating components.
Clamp-style shaft collars
Clamp-style shaft collars fix many of the problems associated with set-screw collars. Available in two-piece and one-piece designs, these collars compress the shaft and lock into place. This allows for a uniform distribution of force on the shaft. Clamp-style shaft collars provide more holding power than set-screw collars, but they work best under consistent pressure. Clamp-style shaft collars also work better against negative forces, as they have a separate, un-tightened side.
Clamp-style shaft collars feature mounting holes in the outer diameter. Like clamp-style collars, mountable shaft collars can be installed on adjacent assemblies, but the mounting method does not affect holding power. Mountable shaft collars are commonly used in mounting sensor brackets. They may have rounded or flat outer diameters to accommodate the mounting process. Mountable shaft collars may also have tapped or flat holes to facilitate installation.
Quick-clamp shaft collars have the same functionality as clamp-style collars, but feature a removable lever. They are typically quick-to-install and do not mar the shaft. Quick-clamping collars are especially beneficial in applications that require light-duty torque. They also make for quick and easy adjustments.
Heavy-duty shaft collars feature larger outer diameters, a wider face, and a larger screw. These collars are ideally suited for d-shafting and can offer greater holding power than set-screw collars. These collars are typically manufactured from high-strength 2024 aluminum.
Clamp-style shaft collars can be used in many different applications. They can be used for a variety of applications, including bearings, and are especially suited for rotary machines. However, there are some drawbacks. While they may not be as flexible as set-screw collars, they can still perform well under constant loads. One drawback is that they tend to loosen under shocks and reduce the holding power of clamping hardware.
Another advantage of clamp-style shaft collars is that they do not mar the shaft and allow for easy positioning adjustments. Furthermore, they are easier to install and offer greater holding power than set-screw collars. These collars are made from high-quality materials with tight tolerances and are available in different bore sizes.
Clamp-style shaft collars are the most common type of shaft collars. They can be two-piece or one-piece. Among these, two-piece collars are the most convenient option. One-piece collars are hard to move, and two-piece collars have a hinge on one side and a clamp-style collar on the other side.
The materials used in Clamp-style shaft collars play a crucial role in their overall performance. They should be strong, corrosion-resistant, and have good holding power. They should also be able to withstand high temperatures. The most common materials used for shaft collars are steel and aluminum. Some types are made from stainless steel, while others are made from engineered plastic.
Clamp-style shaft collars can come in two pieces or single-piece designs. The smaller one-piece collars usually have a back-cut opposite the clamp cut, which reduces the cross-sectional area at the hinge point. This reduces the amount of force required to clamp the collar, which makes it easier to use stronger screws.
Aluminum, carbon steel, and stainless steel shaft collars
When choosing a shaft collar, you should consider the material it is made of. You can purchase collars made of carbon steel, aluminum, or stainless steel. Each of these materials has its benefits and disadvantages. Steel is more durable than aluminum and tends to provide better holding power. Aluminum, on the other hand, is lighter and has a favorable strength-to-weight ratio. The material you choose should depend on your specific needs, such as corrosion resistance or weight.
Mountable shaft collars are used to mount sensors, fixtures, and other assemblies. These collars are available with outer diameter holes, flats, or quick-release designs. The material used to make these collars varies, with standard models made of 1215 lead-free steel and 2024 aluminum.
When choosing shaft collars, take into account the material and surface treatment. Different materials offer different properties, which will determine the performance of the collar. In addition to material, each shaft collar comes with a different holding power. Holding power is a key factor in choosing a shaft collar because it determines the amount of load it can withstand without slipping. The holding power depends on the screw size, the bore size, and the bulk of the collar.
Aluminum, carbon steel, and stainless steel shaft-collars can come in various styles. CZPT, for example, offers standard shaft collars in hex and d-bore profiles. Hex collars provide extra holding power and are better than set screws. Additionally, they do not mar the shaft and provide a better grip.
Another type of shaft collar is the quick-clamp shaft collar. These features allow users to install and remove them with ease. The quick-clamp collar has a handle that allows the user to quickly adjust it. While these shaft collars are designed for light duty applications, they are not recommended for heavy-duty or high-RPM applications.
Shaft collars are simple yet versatile components. They are used for various applications, including mechanical stops, stroke limiters, and retainers. They can also be used to align and space other components. Shaft collars are widely used in gearbox assemblies, flagpoles, and medical instruments, among others.
Two-piece shaft collars offer the same benefits of one-piece shaft collars, but offer additional convenience and versatility. They are easier to install and disassemble, reducing installation and labor costs. They also offer superior holding power. They also feature a threaded bore that acts as a positive mechanical stop when the shaft is rotated.
Over-torqueing shaft collars
Shaft collars are often used to secure components on shafts or other surfaces. They also provide an easy way to adjust the positioning of motor assembly components. Many different types of shaft collars are available to meet the specific needs of different applications. These include round, hexagonal, square, and D-bore collars.
The design of shaft collars must account for the load they will support. Some collars are made of metals, while others are made of plastic or composite materials. Typically, shaft collars are made of steel, but can also be made from aluminum or alloyed steel. Some are coated with zinc.
Shaft collars are available in one-piece and two-piece designs. Single-piece collars are designed to fit securely around a shaft, while double-piece collars allow for greater clamping force. These collars can be assembled anywhere along the shaft and can be installed between two pieces. They are available in different bore configurations and can be customized to meet your specific application.
Clamp style collars are easy to install and disassemble, and have a larger holding force than one-piece collars. These collars are also more shock-load resistant. They also don’t mar shaft surfaces, unlike setscrews. They can also be easily adjusted without damaging the shaft. Another style of collar is the quick-clamping style. This type of collar doesn’t mar the shaft, and is easily installed and removed without tools. These are best for light-duty applications.
When choosing a shaft collar, you should consider the tolerance of the shaft. It is important to select a shaft with a tight tolerance. The shaft’s hardness should not be greater than Rockwell C35. A wide tolerance will affect the holding power of the collar. If the shaft is undersized, you may need to use a screwdrive to slide the collar on the shaft.
Shaft collars are a versatile component with many different applications. They can secure industrial railings or serve as positioning devices in medical equipment. They are also widely used in automation machinery. They are used to protect cylinders and actuators and to ensure alignment between components. For this reason, they are very versatile and adaptable.
Clamp-style collars work well under constant loads, but they may need assistance during impact loads. Shock loads can be difficult to avoid, especially if the mass is small. Clamp-style collars with an undercut in the shaft help to resist the impact of shock. Moreover, they offer positive stops in both axial directions.
Clamp-style shaft collars are a good alternative for set-screw collars. They are easy to install and prevent shaft damage. They also come with an added advantage of being easy to adjust. Clamp-style shaft collars have double the holding power of set-screw collars.
In addition to holding components, shaft collars can also function as spacers and limit shaft movement. They are essential for many applications. They are commonly used in motors and gearboxes to ensure correct positioning for power transmission. They are also used to control shaft movement in reciprocating applications.
editor by CX 2023-10-20
China wholesaler Metal Processing Factory Precision Machining Parts Aluminum Stainless Steel Copper Brass Milling Drilling Milling Turnin Machining CNC Parts custom shaft collar
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| Application: | Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory, Aerospace/ Marine/Automotive/Medical Equipments |
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Shaft Collar
A shaft collar is a common machine component that provides mechanical support to shafts. It is found in motors and gearboxes and serves several important functions. Its design makes it an easy component to install. In addition to providing mechanical support to shafts, shaft collars can also serve as locating components and bearing faces.
Sizes
Shaft collars are complex components with several factors that determine their performance. Typical considerations include the style, materials used, bore size, and shaft geometry. Manufacturers typically have information on these factors on their websites. Users can also contact them for advice. These components are available in different sizes and types.
Shaft collars are available in a wide range of sizes, from 1/8 inch to six inches. They can also be re-bored if necessary. There are two main types of shaft collars. The basic one uses set screws, which may mar the shaft. The other type features a clamp screw and a hinge on one side. This eliminates the risk of losing screws.
The most common types of shaft collars are made from steel or aluminum. Plastic shaft collars are lightweight and inexpensive, but have reduced holding power. Steel shaft collars are more durable and hold their shape without bending. They also tend to be corrosion resistant. The steel grades used can have a big impact on their performance. For example, the 12L14 alloy is easier to machine, but does not do well in welding applications. Stainless steel shaft collars offer enhanced corrosion resistance, but reduced holding power. They are most commonly made from 304 stainless steel.
Shaft collars are an integral part of many mechanical systems. They are used to mount shafts onto flat surfaces and hold mechanical components in place. These accessories are available in a wide range of sizes and styles. Depending on the application, a shaft collar can be made to fit virtually any shaft.
The material used for shaft collars is also an important factor. The material of the shaft collar can make a big difference in the performance of the collar. The screw can be either flat or hex. The material will also determine the holding power. A screw with a hardened center will provide better holding power.
Another factor affecting the holding power of shaft collars is its surface treatment. The most common types are steel, black oxide, and zinc-plated. The latter is beneficial as it reduces the friction coefficient and enhances the holding power. Zinc-plated collars are better corrosion resistant than black oxide. However, the black oxide treatment is more effective because it prevents slippage.
Construction
Shaft collar construction involves the construction of a collar around an underground shaft. This structure consists of steel casing and concrete that extends below the surface of the ground. The concrete may be constructed using conventional or specialty cements. It may also contain accelerators and other additives to improve its holding strength. The concrete may also contain heavyweight or lightweight aggregates for optimal properties.
There are two main types of shaft collars. The double split collar is the most common type. It has a split design in the middle and is fastened using two allen head cap screws on each side. It has greater holding power than a solid collar, and the two-piece design makes it easier to install and replace. In addition, double split collars don’t require disassembling the entire shaft and its components.
There are many factors to consider when selecting a shaft collar. The material, holding power, and surface treatment of the shaft collar will affect its ability to withstand the load without slipping. These factors must match the specifications of the application in order to maximize its safety. A guide can help you choose the most appropriate shaft collar for your needs. The holding power of a shaft collar depends on the material used for construction and the screw size.
Shaft collars are used for a variety of applications that require a secure grip on mechanical components. They can be used on shafts, tubes, piping, and even flat surfaces. Only the highest quality collars are approved for use in industrial settings. These collars help ensure proper alignment of mechanical components and prevent any unnecessary movement. There are three different types of shaft collars. One type is a two-piece collar that is held together by two socket head screws.
Shaft collars may include an extended concrete pad at the surface. This concrete pad can support surface equipment and piping support assemblies. The shaft collar extends below temporary bracing material and within the retainment wall. The extended portion of the collar is then extended into the competent rock. From there, the collar transitions to a shaft lining assembly.
Functions
A shaft collar is a simple device that plays a critical role in a wide variety of industrial applications. Its primary functions are to hold components in place, locate components on the shaft, and form an attachment between a shaft and another component. In designing a shaft collar, a designer needs to consider several factors, including the material, bore size, and geometry of the shaft. It is also important to consider the specific requirements of the system.
Threaded collars are superior to smooth-bore collars in many ways. Threaded collars are more resistant to axial loads than smooth-bore collars, which rely on friction. Because the collar and shaft are threaded, they are practically impossible to move axially without breaking the shaft.
There are many types of shaft collars, each with their own unique properties. Each collar has different applications, and its performance must match the needs of the application. For many applications, holding power is paramount, while other performance factors include weldability, inertia, conductivity, corrosion resistance, and precision of collar-face relative to the bore.
While shaft collars may exert some holding force, they also exert other forces on the shaft. For example, they are ideal for splitting hubs, where they act as interfaces between various components. In addition, their close tolerances allow them to exert minimal force on the hub. This allows them to provide increased holding power while minimizing the force needed to close the hub.
Despite their simplicity, the shaft collar plays a crucial role in machine design. They hold components in place and provide necessary positioning for power transmission. Additionally, they are used as spacers in motor assemblies. And, they can also act as mechanical stops, limiting the movement of the shaft. You can find them in virtually any type of machinery.
Another type of shaft collar is the threaded collar, which can be axially or radially attached to the shaft. Its design has an internal thread that helps to precisely position it along the shaft. Internal threads also offer enhanced support for high axial loads. Internal threads also act as a positive mechanical stop.
Applications
Shaft collars are used in a variety of industrial applications. They serve as accurate stops and easy-to-adjust spacers. They can be used on glass, thin-wall tubing, and plastic. Other applications include optical measuring instruments and positioning systems for MRI machines. These collars are available in different sizes, materials, and styles.
The material used for shaft collars can have a significant impact on their performance. A collar’s holding power is also affected by the strength of its screw. Generally, a collar manufacturer will provide a screw that is compatible with the application. However, in some cases, it is necessary to use a nonstandard screw.
The clamp-style collar is reliable under constant loads, but it may need extra support when shock loads are present. In these situations, a small mass is impacted, and high forces are created. A positive stop can help a clamp-style collar stay in place during such shock loads. Alternatively, a collar undercut on a shaft can provide positive stops in both axial directions.
There are many different shaft collar designs and styles. Choose the right one for your application by considering your specifications. Different styles have different purposes, so consider the type and material that is right for your application. Some manufacturers offer a variety of different styles to choose from. You can visit their website or call their customer service representatives for assistance. This way, you can choose the best shaft collar for your specific needs. These collars are a very important part of many mechanical systems.
Clamp-style collars are an excellent choice when axial adjustment along the shaft is required frequently. These collars are easy to install and remove and do not mar the shaft. In addition, they provide excellent clamping force and impressive holding power. Quick-clamp collars are also a great choice for light-duty applications. They allow for fast and easy adjustment and are particularly useful in packaging and printing industries.
Shaft collars are composed of two components: a central bore and a second component. The first component is preferably made of resilient elastomeric material. The second component is made of a plastic material and has a relative stiffness that helps the shaft collar slide on a shaft without causing too much stress.
editor by CX 2023-06-08
China Hot selling CNC Machining Service Customized Machining Aluminum 6061 Brass CNC Turning Mechanical Parts aluminum shaft collar
Product Description
We Are Precision Metal Parts Manufacturer And We Providing Custom Processing Service. Send Us Drawings, We Will Feedback You Quotation Within 24 Hours
Precision Parts Display
Click Here Get More Information
Our Advantages
Equipment
3-axis, 4-axis and full 5-axis processing equipment, CNC lathe, centering machine, turning and milling compound, wire cutting, EDM, grinding, etc
Processing
CNC machining, CNC Turning, CNC Milling, Welding, Laser Cutting, Bending, Spinning, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding
Materials
Aluminum, metal, steel, metal, plastic, metal, brass, bronze, rubber, ceramic, cast iron, glass, copper, titanium, metal, titanium, steel, carbon fiber, etc
Tolerance
+/-0.01mm, 100% QC quality inspection before delivery, can provide quality inspection form
Quality Assurance
ISO9001:2015, ISO13485:2016, SGS, RoHs, TUV
Tolerance
Surface Treatment
| Aluminum parts | Stainless Steel parts | Steel parts | Brass parts |
| Clear Anodized | Polishing | Zinc Plating | Nickel Plating |
| Color Anodized | Passivating | Oxide black | chrome plating |
| Sandblast Anodized | Sandblasting | Nickel Plating | Electrophoresis black |
| Chemical Film | Laser engraving | Chrome Plating | Oxide black |
| Brushing | Electrophoresis black | Carburized | Powder coated |
| Polishing | Oxide black | Heat treatment |
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Application industry
CNC Machining Parts Can Be Used in Many Industry
Aerospace/ Marine/ Metro/ Motorbike/ Automotive industries, Instruments & Meters, Office equipments, Home appliance, Medical equipments, Telecommunication, Electrical & Electronics, Fire detection system, etc
Areospace
Cylinder Heads, Turbochargers, Crankshafts, Connecting Rods Pistons, Bearing Caps, CV Joints, Steering Knuckles, Brake Calipers,Gears,Differential Housing, Axle Shafts
Auto&Motorcycle
Cylinder Heads, Turbochargers, Crankshafts, Connecting Rods Pistons,Bearing Caps, CV Joints, Steering Knuckles, Brake Calipers,Gears, Differential Housing, Axle Shafts
Energy
Drill Pipes and Casing, Impellers Casings, Pipe Control Valves, Shafts, Wellhead Equipment, Mud Pumps, Frac Pumps, Frac Tools,Rotor Shafts and disc
Robotics
Custom robotic end-effectors, Low-volume prototype, Pilot, Enclosures, Custom tooling, Fixturing
Medical Industry
Rotary Bearing Seal Rings for CZPT Knife,CT Scanner Frames,Mounting Brackets,Card Retainers for CT Scanners,Cooling Plenums for CT Scanners,Brackets for CT Scanners,Gearbox Components,Actuators,Large Shafts
Home Appliances
Screws, hinges, handles, slides, turntables, pneumatic rods, guide rails, steel drawers
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FAQ
Q1. What kind of production service do you provide?
CNC machining, CNC Turning, CNC Milling, Welding, Laser Cutting, Bending, Spinning, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding, Simple Assembly and Various Metal Surface Treatment.
Q2. How about the lead time?
Mould : 3-5 weeks
Mass production : 3-4 weeks
Q3. How about your quality?
♦Our management and production executed strictly according to ISO9001 : 2008 quality System.
♦We will make the operation instruction once the sample is approval.
♦ We will 100% inspect the products before shipment.
♦If there is quality problem, we will supply the replacement by our shipping cost.
Q4. How long should we take for a quotation?
After receiving detail information we will quote within 24 hours
Q5. What is your quotation element?
Drawing or Sample, Material, finish and Quantity.
Q6. What is your payment term?
Mould : 50% prepaid, 50% after the mould finish, balance after sample approval.
Goods : 50% prepaid, balance T/T before shipment.
| Application: | Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory, Aerospace/ Marine/Automotive/Medical Equipments |
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| Standard: | GB, EN, API650, China GB Code, JIS Code, TEMA, ASME |
| Surface Treatment: | Anodizing,Plating,Sandblasting,Polishing,etc |
| Production Type: | Batch Production |
| Machining Method: | Forging |
| Material: | Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron |
| Samples: |
US$ 0.8/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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Types of Shaft Collars
Quick-clamp shaft collars
Quick-clamp shaft collars are a convenient option for tightening and loosening shafts. Unlike traditional bolts, quick clamps do not require any tools to install and adjust them. These collars come with flush handles and are designed to reduce production downtime. They also feature high-strength tension adjustment screws for compatibility with a wider range of shaft tolerances.
Quick-clamp shaft collars are offered in a variety of styles. CZPT, for example, offers a unique style of quick-clamp shaft collars with an integral lever. This lever sits flush against the outside diameter and is finger actuated. In addition, this design includes a tension-adjustment screw that can be adjusted according to the application’s requirements. Another style of quick-clamp shaft collar is a one-piece clamping collar with an integrated handle. It is ideal for low-rpm applications, and is designed to be a quick and simple solution for frequent shaft changeovers.
Quick-clamp shaft collars have an adjustable locking force generated by an eccentric lever and are very easy to install. They are available in one and two-piece clamp-type styles, and come in more than thirty standard sizes. They are available with round, square, and threaded bores. Additionally, you can choose to have them painted or customized.
Single split shaft collars
Single split shaft collars are a common choice for new installations. They provide easy installation and disassembly, which helps to minimize labor and downtime. They are also designed with full seating torque of the set screws, which evenly distributes forces throughout the shaft circumference. As a result, they provide greater holding power.
These shaft collars are available in various materials. They are typically made from different types of steel, including stainless steel and aluminium steel. They can also be made from nylon. The latter is available with different finishes, including black oxide. These are also available in custom sizes. These shaft collars are made to fit specific applications.
Single split shaft collars are available in a variety of sizes to fit a wide range of shaft diameters, from 1/8″ to 4 15/16″. The material used for the shaft should be softer than the material used for the set screw. They are marked with the bore size and are available in non-plated, chrome-plated, and black oxide coated materials.
Heavy-duty shaft collars are designed to hold a large amount of torque. They are available in two-piece clamp and one-piece clamp styles and offer up to 25 percent more holding force than standard collars. They are also available in a variety of materials, including proprietary black oxide finish, 1215 lead-free steel, 303 stainless steel, and high-strength 2024 aluminum.
Single split shaft collars are generally easy to install and remove. The design of these collars allows the shaft to fit into it evenly, which improves holding power. They also eliminate the need to remove or disassemble other components of the shaft. Additionally, they are easy to adjust and can work with virtually any shaft.
Single split shaft collars come in two-piece and one-piece styles. One-piece shaft collars are simpler to install and do not damage the shaft. Clamp-style collars are easy to use and do not require tools. They are designed to be hand-adjustable. These collars are recommended for light-duty applications. They are available in a wide range of threaded bore sizes. They also come in various styles, including ring-style and set-screw collars.
Set-screw shaft collars
Set-screw shaft collars are made of different materials, including steel, aluminum, and zinc plated steel. They are available in various widths and sizes. They can be used in aerospace, defense, and construction applications. Some types are standard, while others are custom-made.
A shaft collar has three primary functions: it holds a component in place, locates the component on a shaft, and creates an attachment between the shaft and another component. The design of a shaft collar depends on several factors, including the material, diameter, and geometry of the shaft.
One of the most common uses of shaft collars is to secure bearings and sprockets to shafts. In some cases, they also act as mechanical stops. For example, a two-piece clamp collar will wrap around the shaft without leaving any marks, while a set-screw collar will lock onto a shaft with a set screw. These types of collars can be used on predrilled and soft shafts.
Another advantage of set screw shaft collars is that they can be manufactured in a lightweight style for space-constrained applications. Another benefit is their ability to hold twice as much load as standard shaft collars. These collars are also available with a keyway, which makes them suitable for shafts with a key.
Another advantage of set-screw shaft collars is their safety. They were invented in the recessed socket screw industry and have become an industry standard. They prevent the shaft from sliding and causing a flanged bearing to come out. They are easy to install and remove, and they are ideal for light-duty applications.
Clamp style shaft collars are also available in one-piece and two-piece designs. This type of collar is unique in that it can be removed without damaging the shaft. They are also adjustable and can fit virtually any shaft. Their clamping force is evenly distributed around the shaft, so they are significantly safer than set screw collars, which use point-contact clamps.
Hinge shaft collars
The International series is a two-piece shaft collar with metric outer diameters, metric widths, and inch bores. These collars are suitable for many different types of applications, and are available in a variety of materials and bore sizes. They are available in 1215 lead-free steel with black oxide finish, high strength 2024 aluminum, and 303 stainless steel.
Custom Hinged Shaft Collars are a great choice for applications requiring quick and easy adjustment, especially in remote locations. They are available in a variety of materials, including steel, stainless steel, aluminum, and brass. You can even get custom-made collars for unusually shaped shafts.
Hinge shaft collars are similar to two-piece shaft collars in many ways. They allow easy disassembly and reassembly along the shaft and are usually the preferred choice in harsh environments. Hinge shaft collars have a simple design, allowing them to be installed quickly and easily. They also provide superior holding power. If you’re considering a hinge shaft collar for your application, it is important to consider how it will be used.
Hinge shaft collars serve as precise stops and spacers for different laboratory equipment. They can also be used on plastic, glass, and thin-walled tubes. They are often used in medical equipment, where the need for accuracy is paramount. They also serve as guides in optical measuring instruments. They are also useful in trucks and off-road vehicles, where they serve as mechanical stops.
Hinge shaft collars can be purchased in two-piece or one-piece designs. They can be adjusted using a single screw or lever. They can be installed and removed without causing any damage to the shaft. Unlike set screw collars, they don’t require tools. This makes them ideal for applications where access to the shaft is difficult or impossible. The advantages of these collars include improved safety and security.
editor by CX 2023-06-05
China Professional Customized Shaft Ring CNC Turning Parts Black Anodized Stainless Steel 4 mm Woodworking Drill Depth Stop Collars balanced shaft collar
Product Description
Customized Shaft Ring Cnc Turning Parts Black Anodized Stainless Steel 4 mm Woodworking Drill Depth Stop Collars
| Specification | According to your requirement |
| Color | According to customer’s demand |
| Materials | Low, middle,high carbon steel / spring steel / Stainless steel 201, 301, 304, 316 / Aluminum / Brass / Bronze / Copper / Titanium / Plastic (PP, Nylon, PVC, APET) Brass or ABS,POM Ect And Customized raw material |
| Surface Treatment | Heat treatment , Polishing, Zn-plating, Ni-plating, Cr-plating, Tin-plating, copper-plating, The wreath oxygen resin spraying, Hot-dip galvanizing, Black oxide coating, Painting, Powdering, Color zinc-plated, Blue black zinc-plated, Rust preventive oil, Titanium alloy galvanized, Silver plating, Plastic, Electroplating, Electrophoresis ,Black Oxide , Hot-dip galvanizing,Powder Coating, Paint Coating, Blasting, Shot Blasting, Bead Basting, Anodizing , Phosphating, PAD Printing , Laser etching, Dacromet Coating, Enamel etc. |
| Applications | Automotive, Instrument, Electrical equipment, Household appliances, Furniture, Mechanical equipment, Daily living equipment, Electronic sports equipment, Light industry products, Sanitation machinery, Market/ Hotel equipment supplies etc. |
| Packing | Inner Packing: PE bag / EPE Foam Packing / Anti-Rust Paper Packing / Blister / SMT / Vacuum Packing / Plastic Box Packing / Color Box Packing. Outer Packing: Stretch Film Packing / Carton / Pallet / Wood Case. we can also pack products according to your requirements. |
| Payment terms | Trade Assurance TT,paypal,Western Union,alipay,L/C. |
| Delivery | 15 Day to 25 Days, If urgent 10 days are acceptable |
| Main Markets | North America, South America, Eastern Europe , West Europe , North Europe, South Europe, South Asia, Africa African |
| About us | Our company was founded in October, 2000, Provide OEM/ODM service and assembling service,specializing in the production of CNC/AUTO lathe, springs, shafts, fastener, stamping parts and other metal parts. Our main production modes are designing and proofing based on customers’ drawings or samples. |
Q1:Are you a Factory or trading company?
We are a factory which is located inTangxiaTown,HangZhou City.
Q2: When will the products be deliveried if the order has been placed?
We promise we do delivery our products in 15~30 days for the customized item.
Q3: What is your quality control process?
We are certified with ISO-9001, and strictly follow the ISO procedures. We do 100% testing for any of products before the order has been deliveried.
Q4: What Certificates do you have?
Our led flashlights have been tested by ISO9001:2008;RoHS;Heavy Element Sandards which is complied with the European Directive.
Q5: What about the payment?
We accept T/T, L/C for the large quantities order, and Western union and Paypal will be accept for the samll quantities order of shaft.
Q6: what can you buy from us?
Hardware Products (Stamping Part,Auto Lathe & CNC Turning Parts,CNC Milling Parts,Spring,Shaft,Fastener)
Q7: why should you buy from us not from other suppliers?
Our company was established in 2000, with over 18 years manufacture experience. We customize high precision metal fittings. Our specialities are: Metal/Plastic Stamping Parts CNC Machining Parts CNC Lathe Parts Springs ,nuts ,screw,bolts etc fasteners
Why should you choose us?
RICH EXPERIENCE:
We have been engaged in the fasteners for 10 years. Our company had good reputation with customers from American, Europe and Austrialia etc. We also have a good team for sale and quality control.
GOOD SERVICE:
We will respond to you within 24 hours. We can manufacture nonstandard parts according to your drawings. And we offer best after sale service.
LOW PRICE:
The price of our products is reasonable and competitive than other manufactures.
PERFECT QUALITY:
We have strict quality control from producing to delivery.Our company had strong technology support. We have cultivated a group of managers who are familiar with product quality , good at modern concept of management .
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Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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| Material: | Carbon Steel |
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| Load: | Drive Shaft |
| Stiffness & Flexibility: | Flexible Shaft |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | Order Sample Customized services
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| Customization: |
Available
| Customized Request |
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Choosing a Shaft Collar
The shaft collar is a simple machine component used in a variety of power transmission applications. They are most often found on gearboxes and motors. Their simple design makes them an easy component to install and remove. Among other uses, shaft collars are used as bearing faces, mechanical stops, and locating components.
Clamp-style shaft collars
Clamp-style shaft collars fix many of the problems associated with set-screw collars. Available in two-piece and one-piece designs, these collars compress the shaft and lock into place. This allows for a uniform distribution of force on the shaft. Clamp-style shaft collars provide more holding power than set-screw collars, but they work best under consistent pressure. Clamp-style shaft collars also work better against negative forces, as they have a separate, un-tightened side.
Clamp-style shaft collars feature mounting holes in the outer diameter. Like clamp-style collars, mountable shaft collars can be installed on adjacent assemblies, but the mounting method does not affect holding power. Mountable shaft collars are commonly used in mounting sensor brackets. They may have rounded or flat outer diameters to accommodate the mounting process. Mountable shaft collars may also have tapped or flat holes to facilitate installation.
Quick-clamp shaft collars have the same functionality as clamp-style collars, but feature a removable lever. They are typically quick-to-install and do not mar the shaft. Quick-clamping collars are especially beneficial in applications that require light-duty torque. They also make for quick and easy adjustments.
Heavy-duty shaft collars feature larger outer diameters, a wider face, and a larger screw. These collars are ideally suited for d-shafting and can offer greater holding power than set-screw collars. These collars are typically manufactured from high-strength 2024 aluminum.
Clamp-style shaft collars can be used in many different applications. They can be used for a variety of applications, including bearings, and are especially suited for rotary machines. However, there are some drawbacks. While they may not be as flexible as set-screw collars, they can still perform well under constant loads. One drawback is that they tend to loosen under shocks and reduce the holding power of clamping hardware.
Another advantage of clamp-style shaft collars is that they do not mar the shaft and allow for easy positioning adjustments. Furthermore, they are easier to install and offer greater holding power than set-screw collars. These collars are made from high-quality materials with tight tolerances and are available in different bore sizes.
Clamp-style shaft collars are the most common type of shaft collars. They can be two-piece or one-piece. Among these, two-piece collars are the most convenient option. One-piece collars are hard to move, and two-piece collars have a hinge on one side and a clamp-style collar on the other side.
The materials used in Clamp-style shaft collars play a crucial role in their overall performance. They should be strong, corrosion-resistant, and have good holding power. They should also be able to withstand high temperatures. The most common materials used for shaft collars are steel and aluminum. Some types are made from stainless steel, while others are made from engineered plastic.
Clamp-style shaft collars can come in two pieces or single-piece designs. The smaller one-piece collars usually have a back-cut opposite the clamp cut, which reduces the cross-sectional area at the hinge point. This reduces the amount of force required to clamp the collar, which makes it easier to use stronger screws.
Aluminum, carbon steel, and stainless steel shaft collars
When choosing a shaft collar, you should consider the material it is made of. You can purchase collars made of carbon steel, aluminum, or stainless steel. Each of these materials has its benefits and disadvantages. Steel is more durable than aluminum and tends to provide better holding power. Aluminum, on the other hand, is lighter and has a favorable strength-to-weight ratio. The material you choose should depend on your specific needs, such as corrosion resistance or weight.
Mountable shaft collars are used to mount sensors, fixtures, and other assemblies. These collars are available with outer diameter holes, flats, or quick-release designs. The material used to make these collars varies, with standard models made of 1215 lead-free steel and 2024 aluminum.
When choosing shaft collars, take into account the material and surface treatment. Different materials offer different properties, which will determine the performance of the collar. In addition to material, each shaft collar comes with a different holding power. Holding power is a key factor in choosing a shaft collar because it determines the amount of load it can withstand without slipping. The holding power depends on the screw size, the bore size, and the bulk of the collar.
Aluminum, carbon steel, and stainless steel shaft-collars can come in various styles. CZPT, for example, offers standard shaft collars in hex and d-bore profiles. Hex collars provide extra holding power and are better than set screws. Additionally, they do not mar the shaft and provide a better grip.
Another type of shaft collar is the quick-clamp shaft collar. These features allow users to install and remove them with ease. The quick-clamp collar has a handle that allows the user to quickly adjust it. While these shaft collars are designed for light duty applications, they are not recommended for heavy-duty or high-RPM applications.
Shaft collars are simple yet versatile components. They are used for various applications, including mechanical stops, stroke limiters, and retainers. They can also be used to align and space other components. Shaft collars are widely used in gearbox assemblies, flagpoles, and medical instruments, among others.
Two-piece shaft collars offer the same benefits of one-piece shaft collars, but offer additional convenience and versatility. They are easier to install and disassemble, reducing installation and labor costs. They also offer superior holding power. They also feature a threaded bore that acts as a positive mechanical stop when the shaft is rotated.
Over-torqueing shaft collars
Shaft collars are often used to secure components on shafts or other surfaces. They also provide an easy way to adjust the positioning of motor assembly components. Many different types of shaft collars are available to meet the specific needs of different applications. These include round, hexagonal, square, and D-bore collars.
The design of shaft collars must account for the load they will support. Some collars are made of metals, while others are made of plastic or composite materials. Typically, shaft collars are made of steel, but can also be made from aluminum or alloyed steel. Some are coated with zinc.
Shaft collars are available in one-piece and two-piece designs. Single-piece collars are designed to fit securely around a shaft, while double-piece collars allow for greater clamping force. These collars can be assembled anywhere along the shaft and can be installed between two pieces. They are available in different bore configurations and can be customized to meet your specific application.
Clamp style collars are easy to install and disassemble, and have a larger holding force than one-piece collars. These collars are also more shock-load resistant. They also don’t mar shaft surfaces, unlike setscrews. They can also be easily adjusted without damaging the shaft. Another style of collar is the quick-clamping style. This type of collar doesn’t mar the shaft, and is easily installed and removed without tools. These are best for light-duty applications.
When choosing a shaft collar, you should consider the tolerance of the shaft. It is important to select a shaft with a tight tolerance. The shaft’s hardness should not be greater than Rockwell C35. A wide tolerance will affect the holding power of the collar. If the shaft is undersized, you may need to use a screwdrive to slide the collar on the shaft.
Shaft collars are a versatile component with many different applications. They can secure industrial railings or serve as positioning devices in medical equipment. They are also widely used in automation machinery. They are used to protect cylinders and actuators and to ensure alignment between components. For this reason, they are very versatile and adaptable.
Clamp-style collars work well under constant loads, but they may need assistance during impact loads. Shock loads can be difficult to avoid, especially if the mass is small. Clamp-style collars with an undercut in the shaft help to resist the impact of shock. Moreover, they offer positive stops in both axial directions.
Clamp-style shaft collars are a good alternative for set-screw collars. They are easy to install and prevent shaft damage. They also come with an added advantage of being easy to adjust. Clamp-style shaft collars have double the holding power of set-screw collars.
In addition to holding components, shaft collars can also function as spacers and limit shaft movement. They are essential for many applications. They are commonly used in motors and gearboxes to ensure correct positioning for power transmission. They are also used to control shaft movement in reciprocating applications.
editor by CX 2023-06-02