Product Description
Custom CNC Machining Clamp Aluminum Stainless Steel Fixing Shaft Collars
Types of shaft collars:
Solid Setscrew shaft collar,Hex bore shaft collar,One Piece shaft collar,Two
Piece shaft collar,Threaded shaft collar,Single split shaft collar,Double split shaft collar
Our products can be made according to Climax,Holo-Krome,Stafford,Ruland etc.
Note of CZPT shaft collar:
1.Material:AL,Steel,Stainless steel,Alloy,Copper,Plastic
2.Finish: Black oxide, self-colour, oiled, zinc plated
3.Processes:Broaching/ Hobbing/ Slotting/tapping
4.Package:box/carton/wooden case
5.Lead time:20-35 days
6.ISO9001:2008 Certificated
Product Features:
1.Effective on hard and soft shafts
2.Cost effective collar design
3.Easily installed where major disassembly would otherwise be required Simply slide these collars onto a shaft and tighten the set screw to hold the collar in place.Collars are easy to adjust with their set screws.
Use:
Single split shaft collars are used in a variety of application and industries. Examples include agricultural implements, office machines, exercise equipment, mixers, and printing presses.A variety of specialized products are available. Knurled shaft collars provide a friction surface for hand gripping and are suitable for conveyors and other applications which require frequent collar adjustment. Hexagonal-bore shaft collars are suitable for power transmission and drive applications. Heavy-duty shaft collars feature large cross sections and sturdy clamping screws for added holding power. Because heavy-duty shaft collars provide better vibration and shock resistance, they are designed for applications such as off-road, mining, paper and steel mill equipment.
OUR SERVICE:
1) Competitive price and good quality
2) Used for transmission systems.
3) Excellent performance, long using life
4) Could be developed according to your drawings or data sheet
5) Pakaging:follow the customers’ requirements or as our usual package
6) Brand name: per every customer’s requirement.
7) Flexible minimum order quantity
8) Sample can be supplied
MAIN PRODUCTS:
1) Timing Belt Pulley (Synchronous Pulley), Timing Bar, Clamping Plate;
2) Forging, Casting, Stampling Part;
3) V Belt Pulley and Taper Lock Bush; Sprocket, Idler and Plate Wheel;Spur Gear, Bevel Gear, Rack;
4) Shaft Locking Device: could be alternative for Ringfeder, Sati, Chiaravalli, Tollok, etc.;
5) Shaft Coupling:including Miniature couplings, Curved tooth coupling, Chain coupling, HRC coupling, Normex coupling, Type coupling, GE Coupling, torque limiter, Universal Joint;
6) Shaft Collars: including Setscrew Type, Single Split and Double Splits;
Company Information
ZheJiang Mighty Machinery Co., Ltd. specializes in manufacturing Mechanical Power Transmission Products.
We Mighty is the division/branch of SCMC Group, which is a wholly state-owned company, established in 1980.
About Mighty:
-3 manufacturing factories, we have 5 technical staff, our FTY have strong capacity for design and process design, and more than
70 workers and double shift eveyday.
-Large quality of various material purchase and stock in warhouse which ensure the low cost for the material and production in
time.
-Strick quality control are apply in the whole prodution. we have incoming inspection,process inspection and final production
inspection which can ensure the perfect of the goods quality.
-14 years of machining experience. Long time cooperate with the Global Buyer, make us easy to understand the csutomer and handle the export.
MIGHTY’s products are mainly exported to Europe, America and the Middle East market. With the top-ranking management, professional technical support and abundant export experience, MIGHTY has established lasting and stable business partnership with many world famous companies and has got good reputation from CZPT customers in international sales.
FAQ
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according to
quantity.
Q: Do you provide samples ? is it free or extra ?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
Q: What is your terms of payment ?
A: Payment=10000USD, 30% T/T in advance ,balance before shippment
We warmly welcome friends from domestic and abroad come to us for business negotiation and cooperation for mutual benefit.To supply customers excellent quality products with good price and punctual delivery time is our responsibility.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard & Custom |
|---|---|
| Shaft Hole: | Standard & Nonstandard |
| Bore Diameter: | 8-65 |
| Material: | Steel/Aluminum/Stainless Steel |
| Type: | Collar |
| Service: | Standard and Custom |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the best practices for maintaining aluminum collars in corrosive environments?
Maintaining aluminum collars in corrosive environments is crucial to ensure their longevity and optimal performance. Here are the best practices for proper maintenance:
- 1. Regular Inspection: Conduct routine inspections to identify any signs of corrosion or wear on the aluminum collars. Look for discoloration, pitting, or surface damage.
- 2. Material Selection: Ensure that the aluminum alloy used for the collars is corrosion-resistant. Select alloys with better resistance to corrosive agents, such as 6061 or 7075 aluminum, which offer good corrosion resistance properties.
- 3. Corrosion-Resistant Coatings: Consider using collars with specialized coatings or finishes that provide an additional layer of protection against corrosion. These coatings can include anodizing, which can improve resistance to environmental factors.
- 4. Proper Installation: Ensure that the collars are installed correctly and securely. Proper installation prevents gaps or openings that could allow corrosive agents to penetrate and damage the collar or the shaft.
- 5. Lubrication: Apply a compatible lubricant to the collar’s contact surface with the shaft. Lubrication reduces friction and can help protect against corrosion. Ensure that the lubricant is suitable for the specific environmental conditions.
- 6. Corrosion-Resistant Fasteners: If set screws or fasteners are used in collar installation, opt for corrosion-resistant materials such as stainless steel. This prevents galvanic corrosion between dissimilar metals.
- 7. Sealant and Gaskets: In highly corrosive environments, consider using sealants or gaskets to create a barrier between the collar and the corrosive elements. These components can help maintain the integrity of the collar’s seal.
- 8. Regular Cleaning: Clean the collars and surrounding components regularly to remove any accumulated contaminants. Use appropriate cleaning agents and methods that won’t harm the collar’s surface.
- 9. Environmental Monitoring: Continuously monitor the environmental conditions in which the collars operate. Make adjustments or modifications to the maintenance routine based on changes in the environment’s corrosive factors.
- 10. Replacement Schedule: Establish a replacement schedule for collars operating in particularly harsh or corrosive conditions. Regularly replace collars to prevent unexpected failures or deterioration in performance.
- 11. Consult with Experts: Seek advice from corrosion or materials experts when dealing with highly corrosive environments. They can provide guidance on the best practices and materials for your specific situation.
Proper maintenance of aluminum collars in corrosive environments extends their lifespan and ensures the continued reliability of your machinery and equipment. By following these best practices, you can mitigate the effects of corrosion and reduce the risk of premature collar failure.
Are there guidelines for lubricating and maintaining aluminum collars to ensure optimal performance?
Maintaining and lubricating aluminum collars is essential to ensure their optimal performance and longevity. Here are guidelines for proper lubrication and maintenance:
- 1. **Cleaning:** Start by cleaning the collar and the shaft to remove any dirt, debris, or residue. Use a non-abrasive cloth or cleaning solution if necessary. Clean collars are easier to work with and less prone to wear and tear.
- 2. **Lubrication: Apply a suitable lubricant to the contact points between the collar and the shaft. The lubricant reduces friction and wear, ensuring a secure fit. Be sure to use a lubricant compatible with aluminum and the specific application.
- 3. **Proper Tightening: If you’re using set screw collars, ensure that you tighten the set screws evenly and to the manufacturer’s recommended torque specifications. Avoid over-tightening, which can damage the collar or shaft.
- 4. **Regular Inspection: Periodically inspect the collars for signs of wear, damage, or misalignment. Replace any collars that show significant wear, as they may no longer provide a secure grip.
- 5. **Environmental Considerations: Take into account the environmental conditions of your application. If the collars are exposed to moisture or corrosive substances, select a lubricant that provides corrosion protection. For high-temperature applications, choose a high-temperature lubricant.
- 6. **Reapplication of Lubricant: In applications with frequent movement or high loads, reapply lubricant as needed to maintain optimal performance. Regularly re-lubricate moving parts for smooth operation.
- 7. **Alignment: Ensure that the collar is properly aligned with the shaft and other components. Misalignment can cause uneven stress and premature wear. Make any necessary adjustments for proper alignment.
- 8. **Storage: If collars are not in use, store them in a clean and dry environment. Avoid exposure to extreme temperatures or humidity, which can affect the performance and condition of the collars.
- 9. **Documentation: Keep records of maintenance, including the date of lubrication and any replacements. This helps in scheduling regular maintenance and identifying patterns of wear or issues.
- 10. **Consult Manufacturer’s Recommendations: Always refer to the manufacturer’s guidelines and recommendations for specific maintenance procedures and compatible lubricants. Following the manufacturer’s instructions is crucial for optimal performance and warranty compliance.
Proper maintenance and lubrication of aluminum collars not only extend their service life but also ensure the safety and efficiency of your mechanical systems. Regular inspections and maintenance routines can prevent premature wear and potential failures.
Are there reviews available for popular brands of aluminum collars for user feedback?
Yes, user reviews and feedback for popular brands of aluminum collars can be valuable resources when making purchasing decisions. Here’s where you can find reviews and feedback for aluminum collar brands:
- 1. Online Retailers: Websites of online retailers like Amazon, eBay, and industrial supply stores often feature user reviews and ratings for a wide range of products, including aluminum collars. These reviews are provided by customers who have purchased and used the products.
- 2. Manufacturer Websites: Some manufacturers maintain websites or product pages where users can leave reviews and feedback on their products. This can be a reliable source of information as it allows users to share their experiences directly with the manufacturer.
- 3. Industrial Forums: Online forums and communities dedicated to mechanical components and industrial equipment often have sections where users discuss and review products. These discussions can provide insights into the experiences of professionals in the field.
- 4. Industry-specific Publications: Trade magazines, journals, and industry-specific publications may include product reviews and recommendations. These sources are often written by experts and can be a trusted reference for industrial products like aluminum collars.
- 5. Social Media and LinkedIn Groups: Professional social media platforms, such as LinkedIn, have groups and communities related to industrial and mechanical engineering. Users in these groups may share their experiences and opinions on various products, including aluminum collars.
- 6. Company Case Studies: Some companies provide case studies or success stories on their websites that highlight how their products, including collars, have been used in real-world applications. These can offer valuable insights into product performance.
When reading reviews and feedback, it’s important to consider multiple sources and weigh the overall sentiment. Look for common themes in the reviews and pay attention to factors that are most relevant to your specific application. Keep in mind that individual experiences may vary, so a well-rounded understanding is key when evaluating the quality and suitability of aluminum collar brands.
editor by Dream 2024-05-15
China wholesaler Custom Outdoor Sports Parts Manufacturing CNC Metal Precision Machining Aluminum Collar Adapter shaft collar axial load calculation
Product Description
Custom outdoor sports parts manufacturing CNC Metal precision machining Aluminum collar adapter
Click here and specify your inquiry, contact us to get an online quote now!
How to get a quote?
1. First: Email us and offer your 3D drawing/2D drawing to us to quote.
2. Second: Let us know the required material, surface finish and special tolerance requirements, quantity information, we’ll arrange for our engineer to review your drawings and quote soon!
Note: Workable 3D Drawing Formats: STEP/IGS/X_T/STL/SOLIDWORKS etc, 2D Drawing with PDF will do.
Project Support: Free Sample Offered Before Production starts
Examples projects
What we can offer
| Advantages | »Free sample offered before production »Good machining quality and warm service »Reasonable Pricing and outstanding quality provided »Competitive shipping cost service with discount sometimes »MOQ 1PCS and small quantity order accepted, mass production supported »Professional engineering service when any modification required »Any turnkey assembly or customized package requirements, we’ll meet your demands! |
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| Equipment |
»20 sets of CNC turning machines; »30 sets of the most technologically advanced machining CNC milling machines; »25 sets of Multi-Spindle Japan Precision Swiss CNC lathes |
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| RFQ | Customer Inquiry →Engineering Communication →Cost Analysis →Sales Analysis →Quote to Customer » 1-3 Work Days Only » Submit RFQ with complete commercial terms |
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| Sample Making | Sample Order → Engineering Review → Sample Plan to Customer → Sample Status Tracking → Submit Samples with Doc. » Sample L/T: 1 week » Continuous Sample Status Tracking » Complete Documents for sample approval |
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| Order Management | CRM System → Open Order Confirm → Logistic Arrangement. » Production L/T: 2-4 wks » Weekly Open Order Confirm » Preferred 3PL Service to Customers |
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| Quality Control | Certificates: RoHS, ISO9001:2008, SGS. IQC → IPQC → OQC/FQC → Quality Complain Feedback → Audit & Training. » Plant Audit and Qualified by world famous company » Strict Quality Management Procedure with Traceability |
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| Application | »Aerospace »Automotive »Lighting fittings »Motorbike »PhotoGear »EDC Tools » Marine »Office equipment »Home appliance »Medical equipment »Telecommunication »Electrical & Electronics »Fire detection system, etc. |
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Production information
1). Material Capabilities: Following GB, DIN, and ISO and applying good quality homemade and import materials, we have already provided single/assembly products for international customers mainly from the USA and Europe, etc.
| Stainless Steel | SS201, SS301, SS303, SS304, SS316, SS416 etc. |
| Steel | Mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45#, etc. |
| Brass | HPb63, HPb62, HPb61, HPb59, H59, H62, H68, H80 etc. |
| Copper | C11000, C12000, C12000 C36000 etc. |
| Aluminum | AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc. |
| Iron | A36, 45#, 1213, 12L14, 1215 etc. |
| Plastic | ABS, PC, PE, POM, Delrin, Nylon, PP, PEI, Peek etc. |
2). Quality control:
*We have specialized QC testers to check the quality of the products according to different customers’ requirements. Usually, it’s a random inspection, and we also offer 100% inspection at a reasonable price if required.
*We have IQC to check the dimensions and surface of the incoming material
*We have PQC to inspect full-course during the manufacturing processing
*We have FQC to inspect all the anodizing/plating and other finishes’ products from our supplier and proceed with the professional quality and appearance inspection before shipping.
3).Surface Finish: sandblasted/normal and hard anodized finish/polish/coating/polish/passivation/plating/brush/heat treatment/fine glass beads/grounding/tumbled finish , etc. More detailed information for different material parts is below,
|
Aluminum parts |
Brushing Polishing Clear Anodized Color Anodized Sandblast Anodized Chemical Film |
| Stainless Steel parts | Polishing Passivated Sandblasting Plating |
| Steel Parts | Zinc plating Oxide Black Nickel plating Chrome plating Carburized Heat treatment Powder Coated |
| Plastic Parts | Chrome plating Polishing |
4). Payment terms: T/T payment. The Sample order is paid by full payment; Mass production with order amount exceeding can be paid a 50% deposit before production, and balance paid before shipping.
5). Production schedule: Usually, it takes 5~10 working days for sample production; 15~20 working days for mass production days, it depends on your design, simple parts can be produced quickly, the complicated design parts would take us more machining time.
6). Machining capability: 30 sets of the most technologically advanced machining CNC milling machines, 20 sets of CNC turning machines, 25 sets of Multi-Spindle Japan Precision Swiss CNC lathes, and 4 sets of 2D &3D CMM (image measuring instrument) quality control equipment 3 QC staff, enabling CNC Manufacturing to deliver precise parts within the tightest of tolerances, ensuring the highest quality results to meet different
customers’ requirements.
7). Tolerance: +/- 0.02mm (for Metal shaft), +/-0.03mm ( for plastic), for special tolerance requirements, please point them out in the email, we will Check if it’s feasible to make it after studying it.
8). Packing & Shipping way:
1. Packing Detail: Each product is packed with plastic preservative, EPE, foam plastic bag, Carton outside, wood case or iron case or as per the customer’s special requirement. Besides, the custom package takes a week to prepare in advance.
2. Delivery Detail: the fast International Shipping time takes 3 ~5 working days by DHL/UPS/FedEx, slow shipping time takes 7~ 8 working days by DHL/UPS/FedEx/TNT, etc.
3. Shipping options:
1) 0-100kg: express&air freight priority,
2) >100kg: sea freight priority,
3) As per customized specifications
About us
Full-service precision CNC machining services for prototypes and short and low to high production runs. Capabilities are CNC milled and turned metal parts and assemblies. Materials worked with include aluminum, brass, copper, stainless, steel, iron, other precious metals, and other plastic materials. Lead times are 2 to 3 weeks for prototypes and 4 to 6 weeks for production runs. Emergency and rush services are available. Industries served include aircraft and aerospace, consumer electronics, automotive, machinery fittings, audio equipment, EDC tools, computer, and Secondary processes such as anodizing, sandblasting, blackening, grinding, honing, heat treating, powder coating, passivation, polishing, plating, and brushing are also provided.
We put high attention and effort into all of the work that we do. Every part that comes off our machines is an extension of us. We take great pride in bringing machining CZPT to our customers. The amazing quality parts we machined here will be your best choice to find a supplier!
Customer’s comment
Want to know more about us? Email us now!
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Email Us Anytime If Any Problems |
|---|---|
| Warranty: | Email Us Anytime If Any Requirements |
| Condition: | New |
| Certification: | CE, RoHS, GS, ISO9001 |
| Standard: | DIN, CE, RoHS, GS, ISO9001 |
| Customized: | Customized |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can I find information on the application of aluminum collars in aerospace engineering?
Absolutely, you can find valuable information on the application of aluminum collars in aerospace engineering. These resources provide insights into how aluminum collars are used in the aerospace industry:
- 1. Aerospace Industry Publications: Explore publications specific to the aerospace industry. Magazines, journals, and websites often feature articles, case studies, and research papers on the use of aluminum collars in aerospace applications.
- 2. Aerospace Engineering Textbooks: Look for aerospace engineering textbooks that cover mechanical components and fastening methods. These books may include sections on collar applications in aerospace systems.
- 3. Manufacturer’s Aerospace Catalogs: Aerospace collar manufacturers often produce specialized catalogs or documentation focusing on their products’ suitability for aerospace engineering. These resources offer in-depth information on collar types, materials, and compliance with industry standards.
- 4. Aerospace Forums and Communities: Online forums and communities dedicated to aerospace engineering may have discussions and information on the use of collars in various aerospace systems. You can engage with professionals and enthusiasts in these forums.
- 5. Aerospace Trade Shows: Attend aerospace-related trade shows and exhibitions. These events showcase the latest advancements in aerospace technology and components, including aluminum collars used in various applications.
- 6. Aerospace Industry Associations: Explore industry-specific associations and organizations related to aerospace engineering. They often provide resources, publications, and guidelines related to mechanical components like collars.
- 7. Academic Institutions: Aerospace engineering departments at universities and research institutions may publish studies and resources related to collar applications in aerospace. Accessing academic publications can provide technical insights.
- 8. Collaboration with Aerospace Engineers: Connect with aerospace engineers and professionals who have hands-on experience in aerospace projects. They can share their knowledge and experiences with collar applications in the field.
- 9. Supplier Documentation: Contact collar suppliers or manufacturers and inquire about their aerospace-related documentation. They may provide technical data sheets, application notes, and compliance information relevant to aerospace use.
- 10. Online Search Engines: Utilize search engines to find articles, reports, and resources related to aluminum collar applications in aerospace engineering. Refine your search with specific keywords for more focused results.
By exploring these resources, you can gain valuable insights into the application of aluminum collars in aerospace engineering, whether you are involved in aerospace projects or simply interested in learning more about this field.
What are the design considerations when utilizing aluminum collars in machinery?
When designing machinery that incorporates aluminum collars, several considerations are vital to ensure optimal performance and safety. Here are the key design considerations:
- 1. Shaft Compatibility: Ensure that the aluminum collar’s inner diameter matches the shaft’s outer diameter. The fit should be snug without play to prevent slippage or misalignment.
- 2. Material Selection: Choose the right aluminum alloy for your collars based on the application. Different aluminum alloys offer varying properties, including strength, corrosion resistance, and weight. Select the alloy that best suits your machinery’s needs.
- 3. Collar Type: Determine the appropriate collar type based on your application. Set screw collars, clamping collars, or other variations provide different levels of clamping force and ease of installation. Select the type that aligns with your machinery’s requirements.
- 4. Environmental Factors: Consider the environment in which the machinery will operate. Aluminum collars are corrosion-resistant to some extent, but if exposed to harsh chemicals, moisture, or saltwater, you may need additional corrosion protection or alternative materials.
- 5. Weight Considerations: Take into account the machinery’s weight constraints. Aluminum collars are lightweight, making them suitable for applications where reducing weight is essential for performance and energy efficiency.
- 6. Precision and Tolerance: Maintain precision in collar dimensions and tolerances. Even small deviations in collar specifications can affect machinery performance. Quality control in manufacturing is crucial.
- Surface Finish: Ensure that the shaft and collar surfaces have the appropriate finish. A smooth surface finish reduces friction and wear. Consider surface treatments or coatings if needed.
- Clamping Force: Calculate and design for the required clamping force. This involves understanding the loads and stresses the collar will experience during operation. Overloading can lead to collar failure, so proper calculations are essential.
- Machining and Installation: Design the collar for ease of machining and installation. The collar should be straightforward to assemble, and it should not require specialized tools or complex procedures for installation.
- Alignment and Balance: Ensure that the collar is aligned with other components and balanced to prevent uneven stress or vibration issues. Misalignment can lead to wear and operational problems.
- Maintenance Accessibility: Consider how easily the collar can be accessed for maintenance. Machinery that requires frequent adjustments or inspections should have accessible collars for easy servicing.
By carefully addressing these design considerations, you can effectively integrate aluminum collars into your machinery, ensuring that they contribute to its performance, durability, and reliability.
Are there reviews available for popular brands of aluminum collars for user feedback?
Yes, user reviews and feedback for popular brands of aluminum collars can be valuable resources when making purchasing decisions. Here’s where you can find reviews and feedback for aluminum collar brands:
- 1. Online Retailers: Websites of online retailers like Amazon, eBay, and industrial supply stores often feature user reviews and ratings for a wide range of products, including aluminum collars. These reviews are provided by customers who have purchased and used the products.
- 2. Manufacturer Websites: Some manufacturers maintain websites or product pages where users can leave reviews and feedback on their products. This can be a reliable source of information as it allows users to share their experiences directly with the manufacturer.
- 3. Industrial Forums: Online forums and communities dedicated to mechanical components and industrial equipment often have sections where users discuss and review products. These discussions can provide insights into the experiences of professionals in the field.
- 4. Industry-specific Publications: Trade magazines, journals, and industry-specific publications may include product reviews and recommendations. These sources are often written by experts and can be a trusted reference for industrial products like aluminum collars.
- 5. Social Media and LinkedIn Groups: Professional social media platforms, such as LinkedIn, have groups and communities related to industrial and mechanical engineering. Users in these groups may share their experiences and opinions on various products, including aluminum collars.
- 6. Company Case Studies: Some companies provide case studies or success stories on their websites that highlight how their products, including collars, have been used in real-world applications. These can offer valuable insights into product performance.
When reading reviews and feedback, it’s important to consider multiple sources and weigh the overall sentiment. Look for common themes in the reviews and pay attention to factors that are most relevant to your specific application. Keep in mind that individual experiences may vary, so a well-rounded understanding is key when evaluating the quality and suitability of aluminum collar brands.
editor by Dream 2024-05-14
China high quality China Factory Customized CNC Machining Parts CNC Lathe Machined Stainless Steel Titanium Aluminum Shaft Locking Collars Split Collars brass shaft collar
Product Description
China Factory Customized CNC machining parts Cnc Lathe Machined Stainless steel Titanium Aluminum Shaft Locking Collars Split Collars
Basic Information :
| Tolerance | 0.02~0.1mm. |
| Materials | Low, middle,high carbon steel / spring steel / Stainless steel 201, 301, 304, 316 / Aluminum / Brass / Bronze / Copper / Titanium / Plastic (PP, Nylon, PVC, APET) Brass or ABS,POM Ect And Customized raw material. |
| Surface Finish | Heat treatment / Polishing,Electronic Polishing / (Zinc, nickel, chrome, tin, brass, glod, silver, titanium) Plating / Electrophoresis / Black Oxide / Hot-dip galvanizing / Powder Coating / Paint Coating / Blasting / Shot Blasting / Bead Basting / Anodizing / Phosphating / PAD Printing / Laser etching / Dacromet Coating / Enamel. |
| Payment terms | Trade Assurance TT,paypal,Western Union,alipay,L/C. |
| Packing Detail |
Inner Packing: PE bag / EPE Foam Packing / Anti-Rust Paper Packing / Blister / SMT / Vacuum Packing / Plastic Box Packing / Color Box Packing. Outter Packing: Stretch Film Packing / Carton / Pallet / Wood Case. |
Our Advantage
-
Provide OEM/ODM service and assembling service, since 2000.
- One-stop purchasing service :Stamping part, CNC lathe part, CNC milling part, Springs, Shafts, fastener etc.
- The 2ndtier supplier of , factory audits passed.
- Product certification: RoHS, HE, vailable.
- Management certification: ISO/9001: 2015 and IATF16949 Passed.
FAQ:
Q1:Are you a Factory or trading company?
We are a factory which is located inTangxiaTown,HangZhou City.
Q2: When will the products be deliveried if the order has been placed?
We promise we do delivery our products in 15~30 days for the customized item.
Q3: What is your quality control process?
We are certified with ISO-9001, and strictly follow the ISO procedures. We do 100% testing for any of products before the order has been deliveried.
Q4: What Certificates do you have?
Our led flashlights have been tested by ISO9001:2008;RoHS;Heavy Element Sandards which is complied with the European Directive.
Q5: What about the payment?
We accept T/T, L/C for the large quantities order, and Western union and Paypal will be accept for the samll quantities order of shaft.
Why should you choose us?
RICH EXPERIENCE:
We have been engaged in the fasteners for 10 years. Our company had good reputation with customers from American, Europe and Austrialia etc. We also have a good team for sale and quality control.
GOOD SERVICE:
We will respond to you within 24 hours. We can manufacture nonstandard parts according to your drawings. And we offer best after sale service.
LOW PRICE:
The price of our products is reasonable and competitive than other manufactures.
PERFECT QUALITY:
We have strict quality control from producing to delivery.Our company had strong technology support. We have cultivated a group of managers who are familiar with product quality , good at modern concept of management .
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Material: | Metal |
|---|---|
| Load: | Drive Shaft |
| Stiffness & Flexibility: | Customized |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | Order Sample Customized services
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| Customization: |
Available
| Customized Request |
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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What are the temperature resistance properties of aluminum collars?
The temperature resistance properties of aluminum collars are essential to consider when selecting them for various applications. Here’s an overview of their temperature resistance properties:
- 1. Low to Moderate Temperatures: Aluminum collars are suitable for use in low to moderate-temperature environments. They can generally withstand temperatures ranging from -40°C to 150°C (-40°F to 302°F) without significant deformation or loss of strength.
- 2. Melting Point: Aluminum has a relatively low melting point of around 660.3°C (1,220.5°F). This means that in applications where temperatures approach or exceed this point, aluminum collars are not suitable, as they will undergo structural changes.
- 3. Heat Dissipation: Aluminum has excellent heat dissipation properties. This feature is advantageous in applications where temperature control or dissipation is necessary, such as in electronics or heat exchangers.
- 4. Thermal Expansion: Aluminum collars have a coefficient of thermal expansion (CTE) that should be considered. When exposed to temperature changes, aluminum collars will expand or contract. Proper design and clearances are necessary to accommodate this thermal expansion without compromising the application’s performance.
- 5. Insulation: Aluminum is not an electrical insulator. In applications requiring electrical insulation at higher temperatures, alternative collar materials or insulating components should be used to prevent electrical conduction.
- 6. Protective Coatings: To enhance temperature resistance, some aluminum collars are coated with high-temperature-resistant materials. These coatings can extend their usability in higher-temperature environments.
When considering aluminum collars for specific applications, it’s crucial to assess the expected temperature range and the collar’s compatibility with those conditions. For extreme high-temperature applications, alternative collar materials like stainless steel or other heat-resistant materials may be more suitable.
Where can I find tutorials on the correct installation of aluminum collars?
Installing aluminum collars correctly is essential to ensure their effectiveness in mechanical applications. You can find tutorials and guides on the correct installation of aluminum collars through the following sources:
- 1. Manufacturer’s Documentation: Start by checking the official website of the aluminum collar manufacturer. Many manufacturers provide detailed installation guides, instructions, and videos specific to their products.
- 2. YouTube and Video Platforms: Video-sharing platforms like YouTube often host instructional videos on various mechanical components, including collars. Search for videos related to “aluminum collar installation” to find visual tutorials.
- 3. Online Mechanical Forums: Online mechanical forums and communities, such as engineering.stackexchange.com or practicalmachinist.com, may have discussions and threads where experienced users share installation tips and techniques.
- 4. Mechanical Engineering Resources: Academic websites and resources from mechanical engineering institutions may offer guidance on collar installation as part of their educational content.
- 5. Industrial Supply Websites: Websites of industrial supply stores and suppliers often provide resources on product usage. Look for downloadable guides or articles related to collar installation.
- 6. Books and Publications: Mechanical engineering books and publications often include sections on the installation of mechanical components. Consider looking for relevant books in your field of interest.
- 7. Manufacturer’s Customer Support: Contact the manufacturer’s customer support for assistance and guidance. They can provide information, answer questions, and offer specific advice for your collar installation needs.
- 8. In-Person Workshops and Training: Some manufacturers or technical schools offer in-person workshops or training sessions on mechanical component installation, including collars. Check for local training opportunities in your area.
- 9. Professional Organizations: Mechanical engineering and industry-specific professional organizations may have resources, webinars, or seminars on proper installation techniques. Consider joining relevant organizations to access such materials.
When using tutorials for collar installation, ensure that the source is reputable and that the information is up-to-date. Follow the manufacturer’s guidelines closely, and seek expert assistance if you encounter challenges or have specific questions about your installation process. Proper installation is essential to maximize the performance and safety of your mechanical system.
What are the advantages of using aluminum collars in mechanical applications?
Using aluminum collars in mechanical applications offers several advantages that make them a popular choice in certain situations. Here are the key benefits of using aluminum collars:
- Lightweight: Aluminum collars are significantly lighter than their steel counterparts. This is especially advantageous in applications where weight reduction is a priority, such as aerospace or automotive industries.
- Corrosion Resistance: Aluminum has a natural oxide layer that provides corrosion resistance. It makes aluminum collars suitable for outdoor or marine applications where exposure to moisture is a concern.
- Thermal Conductivity: Aluminum is an excellent thermal conductor. In applications where heat dissipation is crucial, aluminum collars can help transfer heat away from critical components, preventing overheating.
- Machinability: Aluminum is relatively easy to machine, which makes it an attractive choice for custom collars or components. Machining and fabricating aluminum collars to specific dimensions is more straightforward compared to some other materials.
- Cost-Effective: Aluminum is generally more cost-effective than materials like stainless steel or titanium. If the application doesn’t require the extreme strength or resistance of those materials, aluminum collars can provide a budget-friendly alternative.
- Electrical Conductivity: Aluminum is a good electrical conductor. This feature is beneficial in applications where collars need to maintain electrical continuity or serve as grounding components.
- Non-Magnetic: Aluminum is non-magnetic, making it suitable for applications where magnetic interference can be problematic, such as in MRI machines or precision instruments.
- Customization: Aluminum collars are easy to fabricate into custom shapes and sizes, making them versatile for various mechanical applications that require specific designs or configurations.
While aluminum collars offer many advantages, it’s essential to consider their limitations as well. They may not be as strong as steel or other materials in high-stress applications. The choice of collar material should align with the specific requirements and environmental conditions of the mechanical application.
editor by CX 2024-04-16
China factory High Precision CNC Machining Service Aluminum Parts Locating Cylinder Shaft Collar cam lock shaft collar
Product Description
Product Description
High Precision CNC Machining Service Aluminum Parts Locating Cylinder Shaft Collar
Product Parameters
| Processing | CNC Machining, CNC Milling and Turning, Drilling, Grinding, Stamping, Tapping, Bending |
| Surface Treatment | Electroplating, Anodizing, Polishing, Chrome Plating, Zinc plating, Nickel plating, Electrophoresis, Sandblasting, Passivation, Powder Coating, Painting, etc. |
| Certifications | ISO9001:2015 IATF16949:2016 |
| Service type | OEM and ODM |
| Tolerance | +/-0.005mm |
| Surface Roughness | Ra0.8 |
| Dimensions | According to Customer’s Drawing |
| Processing Equipments | CNC Machining Center, CNC Milling Machine, CNC Turning Machine, CNC Gantry, Vertical CNC center, Horizantal CNC center, Drilling Machine,Grinding Machine, etc. |
| Testing Equipments | CMM,Laser Precision Detection Projector, Pull Tester, Automatic Optical Inspector, Salt Spray Tester, Durometer, Tensile Machine Calipers |
| Application | Automotive industry, Medical DeviceS, UAV Industry, Communication Electronics Appliance, Robot, Mold Components Processed and Fixrure, Oil, Gas and Other Heavy Equipments. |
| Drawing Format | PDF/JPEG/AI/PSD/CAD/Dwg/Step/LGS |
| MOQ | 1 piece |
| QC Policy | 100% inspection with report, random inspection before shipment, third-party inspections can be provided CZPT request |
| Packaging | PE bags or bubble bags, boxes, cartons, pallet or as per customers’ requirements |
| Trade Terms | EXW, FOB, CIF, As per customers’ request |
| Payment Terms | L/C, T/T, D/P, Western Union, Paypal, Money Gram, etc. |
| Delivery Time | 7-14 working days after deposit payment received for samples,official orders negotiable |
| Production Capacity | 1000000pcs/Months |
Company Profile
Production Line
Equipments List
Certifications
FAQ
1: Are You a Manufacturer?
Yes, we specialize in manufacturing of CNC machining parts over 20 years.
2. When Can I Get the Price?
Quotation will be provid within 24 hours after inquiry is received with full product information and drawing.
3: How Long is Your Delivery Time?
It’s depends on the products requirements ang quantity. Normally the mass order lead time is around 14-20days.
4: How Can You Asure the Quality?
100% inspection and we could provide full inspection reports as customer requests before shipment.
5: Do You Provide Samples ?
Yes, we can provide samples, please provide full product information and drawing.
6: Why Choose Us?
We have advanced technology and equipment, world-class team for techincal and aftersales service. We provide high quality product ,competitive price with fast lead time
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory |
|---|---|
| Standard: | GB, EN, ASME |
| Surface Treatment: | Electroplating |
| Production Type: | Batch Production |
| Machining Method: | CNC Machining |
| Material: | Steel, Brass, Alloy, Copper, Aluminum, Iron |
| Samples: |
US$ 15/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can I purchase aluminum collars with specific features suitable for use in electronic equipment?
Yes, you can find aluminum collars with specific features tailored for use in electronic equipment. These collars are designed to meet the unique requirements of electronics applications. Here’s how to find them:
- 1. Manufacturer’s Product Catalogs: Collar manufacturers often produce product catalogs that include collars designed for electronics. Look for features such as lightweight materials, corrosion resistance, and precision engineering.
- 2. Online Suppliers and Distributors: Search for online suppliers and distributors specializing in electronic components. They may offer a selection of aluminum collars with features suitable for electronic equipment.
- 3. Aerospace and Defense Suppliers: Companies that supply the aerospace and defense industries often have collars designed for electronic equipment in demanding environments. Explore their offerings for high-quality options.
- 4. Technical Specifications: Pay attention to technical specifications provided by collar manufacturers. Focus on features like material composition, size, weight, and resistance to environmental factors that are critical in electronics applications.
- 5. Custom Collar Manufacturers: Some manufacturers offer custom collar design services. You can work with them to create collars with specific features tailored to your electronic equipment needs.
- 6. Corrosion Resistance: Select collars with corrosion-resistant properties, which are essential in electronic equipment exposed to various environmental conditions, including moisture and chemicals.
- 7. Lightweight Materials: Choose aluminum collars made from lightweight alloys to minimize the weight of electronic equipment, making them suitable for aerospace and portable devices.
- 8. Precision Machining: Collars with precision machining and tight tolerances ensure a secure fit on electronic components, shafts, or connectors, enhancing overall performance.
- 9. Vibration Damping: For equipment subjected to vibrations, consider collars with vibration-damping features to protect delicate electronic components and connections.
- 10. Environmental Sealing: Look for collars with environmental sealing capabilities to protect electronic equipment from dust, moisture, or other contaminants.
When purchasing aluminum collars for electronic equipment, consider the specific needs of your application. Consult with manufacturers or suppliers to ensure that the collars meet the required features and specifications, providing reliability and durability for your electronic devices.
Are there guidelines for lubricating and maintaining aluminum collars to ensure optimal performance?
Maintaining and lubricating aluminum collars is essential to ensure their optimal performance and longevity. Here are guidelines for proper lubrication and maintenance:
- 1. **Cleaning:** Start by cleaning the collar and the shaft to remove any dirt, debris, or residue. Use a non-abrasive cloth or cleaning solution if necessary. Clean collars are easier to work with and less prone to wear and tear.
- 2. **Lubrication: Apply a suitable lubricant to the contact points between the collar and the shaft. The lubricant reduces friction and wear, ensuring a secure fit. Be sure to use a lubricant compatible with aluminum and the specific application.
- 3. **Proper Tightening: If you’re using set screw collars, ensure that you tighten the set screws evenly and to the manufacturer’s recommended torque specifications. Avoid over-tightening, which can damage the collar or shaft.
- 4. **Regular Inspection: Periodically inspect the collars for signs of wear, damage, or misalignment. Replace any collars that show significant wear, as they may no longer provide a secure grip.
- 5. **Environmental Considerations: Take into account the environmental conditions of your application. If the collars are exposed to moisture or corrosive substances, select a lubricant that provides corrosion protection. For high-temperature applications, choose a high-temperature lubricant.
- 6. **Reapplication of Lubricant: In applications with frequent movement or high loads, reapply lubricant as needed to maintain optimal performance. Regularly re-lubricate moving parts for smooth operation.
- 7. **Alignment: Ensure that the collar is properly aligned with the shaft and other components. Misalignment can cause uneven stress and premature wear. Make any necessary adjustments for proper alignment.
- 8. **Storage: If collars are not in use, store them in a clean and dry environment. Avoid exposure to extreme temperatures or humidity, which can affect the performance and condition of the collars.
- 9. **Documentation: Keep records of maintenance, including the date of lubrication and any replacements. This helps in scheduling regular maintenance and identifying patterns of wear or issues.
- 10. **Consult Manufacturer’s Recommendations: Always refer to the manufacturer’s guidelines and recommendations for specific maintenance procedures and compatible lubricants. Following the manufacturer’s instructions is crucial for optimal performance and warranty compliance.
Proper maintenance and lubrication of aluminum collars not only extend their service life but also ensure the safety and efficiency of your mechanical systems. Regular inspections and maintenance routines can prevent premature wear and potential failures.
What are the key differences between aluminum collars and other collar materials like stainless steel?
Understanding the differences between aluminum collars and other materials like stainless steel is essential when selecting the right collar for your application. Here are the key distinctions:
| Characteristic | Aluminum Collars | Stainless Steel Collars |
|---|---|---|
| Weight | Aluminum collars are lightweight, making them ideal for applications where weight reduction is crucial. | Stainless steel collars are heavier than aluminum collars, which can be advantageous in some high-stress applications. |
| Corrosion Resistance | Aluminum has natural corrosion resistance due to its oxide layer. It’s suitable for indoor and outdoor applications but may not be ideal for highly corrosive environments. | Stainless steel is known for its excellent corrosion resistance, making it suitable for a wide range of applications, including those exposed to harsh chemicals and saltwater. |
| Machinability | Aluminum is relatively easy to machine, making it suitable for custom collar designs. Machining and fabricating aluminum collars is straightforward. | Stainless steel can be more challenging to machine due to its hardness, but it’s still machinable. Special tools and expertise may be required. |
| Strength | Aluminum collars are less strong than stainless steel collars. They are suitable for applications where high strength is not a primary requirement. | Stainless steel collars offer higher strength and durability, making them suitable for high-stress and heavy-load applications. |
| Magnetic Properties | Aluminum is non-magnetic, making it ideal for applications where magnetic interference is a concern. | Stainless steel can be magnetic or non-magnetic, depending on its composition. This property should be considered in applications sensitive to magnetic fields. |
| Cost | Aluminum collars are generally more cost-effective than stainless steel collars, making them a budget-friendly choice. | Stainless steel collars are often more expensive due to their higher material cost and manufacturing complexity. |
The choice between aluminum and stainless steel collars depends on the specific requirements of your application. Consider factors such as weight, corrosion resistance, strength, and budget constraints when making your selection. It’s essential to select the material that best aligns with the needs of your mechanical application.
editor by CX 2024-04-11
China wholesaler Zinc Coated Steel Aluminum Double Split Shaft Clamping Collar with CNC Machining Work shaft collar clamp
Product Description
Product Description:
Customnized split shaft collar:
(1).Material: Aluminum/Stainless steel
(2).Surface Finished: Anodize &Sandblasting/ Polish
(3).Process: CNC Milling and Turning
(4).Tolerance: ±0.02mm
Parts Information
| Product Name | Zinc Coated Steel Aluminum Double Split Shaft Clamping Collar with CNC Machining work |
| Applicable Material | Alunimum/stainless steel/titanium/brass/copper/POM/Telfon/PEEK etc. |
| Surface finish | Machine finish/anodized/ beadblasting/Plating/Polish/brush/heat treatment/Brushed/Zinc plating/Nickel Plating/PVD etc |
| Payment Terms | 50% deposit before production and 50% balance before arranging to ship |
| High Tolerance | ± 0.02mm or accoriding to your requirment |
| Quality control | Checking is during production process, after surface and before packing |
| Lead time | 10-15 days for sample,15-25 days for bulk order depends on your design |
| Package | Standard package/ Pallet or container/ as per customized specifications |
| Shipment | Express & air freight is preferred / sea freight/ as per customized specifications |
Our Business:
| 1.CNC Turning Part | 2.CNC Milling Parts |
| 3.Camera head ball/Filter Ring/Stripod | 4.Metal Pen body |
| 5.Aluminum Extrusion Mold | 6.Punch/Stamping/Welding/Forging/Bending |
| 7.Medical Aluminum parts | 8. Injection molding |
| 9.Decorate Car part | 10. Aluminum housing |
| 11.Stainless steel/Aluminum shaft | 12.LED Aluminum parts |
| 13. Hard/Normal anodizing | 14.Laser engraving |
Company Information:
CZPT was found in 2003, with a total investment of $1.5 million, over 4,500 square meters, equipped with the most advanced high precision 5Axis Precision Automatic Lather machine (8 sets), CNC Milling machine (23sets), CNC Turning machine (26sets),CNC machining center, automatic lathe and various kinds of secondary processing equipment more than 80 sets.
1. Work Shop:
2. Products We made:
We can custom the parts for you according to your drawing or samples
3. Quality Control
4. Package
5. Clients and comments
What can we do for you?
1. Professional, Competitive price and Fast delivery time
We engaged in this area for almost 11yeas, experience engineer can help you process the project well and perfect, also we own our factory that we can control the cost and delivery time very well. We can try best to meet your request.
2. Protect our customer profit well
Even we have very strictly quality control system, but we still can`t promise every part you received will 100% perfect, so if there is any defective parts you received, you just need to offer us the evidence(such as picture),we will check and confirm it. After that, we will repair or redo them.
Because of our strictly quality control system, we have confidence to promise our customer with this. Please kindly noted that it`s our advantage compared with others, we realize that only the high quality and good service can we keep friendly and long-term business relationship with our customer and it`s also the only way for an enterprise to be existed…
FAQ:
| 1. Can you sent the product drawing to me? Pictures on website was just for reference, More correct information and some special requirements, Please kindly contact us. |
| 2. Can you make OEM order? Yes, OEM/ODM orders are welcome. You are warmly welcome to send the your designs to us, We will offer you reasonable prices with high quality Please provide us the drawings or please tell us the detailed information what you need, we can copy the parts according to your information. |
| 3. What kind of files do you accept? PDF, DXF, ISG, STEP, X-T, High Resolution IPJ. |
| 4. How long can I expect to get the sample? Samples will be ready for delivery in 5-15 days after we confirmed the shop drawings, The samples will be sent to you via express and arrive in 3-5 days. |
| 5. What about the lead time for mass production? Honestly, normally it is 15-30 days, and it depends on the order quantity and the season you place the order. Generally speaking, (if you project is urgent, we can help you short it), we suggest that you start inquiry 1 months before the date you would like to get the products at your country. |
| 6. What are your terms of delivery? We accept EXW, FOB, CNF, etc. You can choose the most convenient one. Regarding to the shipping cost, if you have your own express account that will be welcome. |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Fastener, Hardware Tool, Machinery Accessory |
|---|---|
| Standard: | GB, EN, API650, ASME |
| Surface Treatment: | Anodizing |
| Production Type: | Mass Production |
| Machining Method: | CNC Turning |
| Material: | Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron, Titanium |
| Samples: |
US$ 58/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the best practices for maintaining aluminum collars in corrosive environments?
Maintaining aluminum collars in corrosive environments is crucial to ensure their longevity and optimal performance. Here are the best practices for proper maintenance:
- 1. Regular Inspection: Conduct routine inspections to identify any signs of corrosion or wear on the aluminum collars. Look for discoloration, pitting, or surface damage.
- 2. Material Selection: Ensure that the aluminum alloy used for the collars is corrosion-resistant. Select alloys with better resistance to corrosive agents, such as 6061 or 7075 aluminum, which offer good corrosion resistance properties.
- 3. Corrosion-Resistant Coatings: Consider using collars with specialized coatings or finishes that provide an additional layer of protection against corrosion. These coatings can include anodizing, which can improve resistance to environmental factors.
- 4. Proper Installation: Ensure that the collars are installed correctly and securely. Proper installation prevents gaps or openings that could allow corrosive agents to penetrate and damage the collar or the shaft.
- 5. Lubrication: Apply a compatible lubricant to the collar’s contact surface with the shaft. Lubrication reduces friction and can help protect against corrosion. Ensure that the lubricant is suitable for the specific environmental conditions.
- 6. Corrosion-Resistant Fasteners: If set screws or fasteners are used in collar installation, opt for corrosion-resistant materials such as stainless steel. This prevents galvanic corrosion between dissimilar metals.
- 7. Sealant and Gaskets: In highly corrosive environments, consider using sealants or gaskets to create a barrier between the collar and the corrosive elements. These components can help maintain the integrity of the collar’s seal.
- 8. Regular Cleaning: Clean the collars and surrounding components regularly to remove any accumulated contaminants. Use appropriate cleaning agents and methods that won’t harm the collar’s surface.
- 9. Environmental Monitoring: Continuously monitor the environmental conditions in which the collars operate. Make adjustments or modifications to the maintenance routine based on changes in the environment’s corrosive factors.
- 10. Replacement Schedule: Establish a replacement schedule for collars operating in particularly harsh or corrosive conditions. Regularly replace collars to prevent unexpected failures or deterioration in performance.
- 11. Consult with Experts: Seek advice from corrosion or materials experts when dealing with highly corrosive environments. They can provide guidance on the best practices and materials for your specific situation.
Proper maintenance of aluminum collars in corrosive environments extends their lifespan and ensures the continued reliability of your machinery and equipment. By following these best practices, you can mitigate the effects of corrosion and reduce the risk of premature collar failure.
Can you provide recommendations for cost-effective aluminum collars catering to different budget constraints?
Selecting cost-effective aluminum collars is essential, and the choice should align with your specific budget constraints. Here are recommendations for cost-effective options catering to different budget levels:
- 1. Standard Aluminum Collars: Standard aluminum collars are the most budget-friendly option. They come in a range of sizes and styles and are suitable for various applications, especially when cost savings are a priority.
- 2. Single Split Collars: Single split collars are economical and easy to install. They provide a secure grip without adding extra cost. These collars are ideal for applications where budget constraints are a concern.
- 3. Bulk Purchase: Consider purchasing aluminum collars in bulk. Many suppliers offer discounts for larger quantities, which can significantly reduce the per-unit cost. Buying in bulk is a cost-effective strategy for long-term or high-quantity projects.
- 4. Shop Local: Check with local industrial suppliers and manufacturers. They may offer competitive pricing, and you can potentially save on shipping costs. Local suppliers may also have special deals or discounts for businesses in the area.
- 5. Online Price Comparison: Use online industrial supply platforms to compare prices from different suppliers. This allows you to find the most cost-effective option for your specific requirements while taking advantage of competitive pricing.
- 6. Consider Material Thickness: Evaluate the material thickness of the collar. Thicker collars provide added strength but can be more expensive. If your application doesn’t require the extra thickness, opt for thinner collars to save on material costs.
- 7. Evaluate Collar Type: Choose the collar type that suits your application without unnecessary features. For example, if you don’t need a high clamping force, opt for set screw collars over more complex clamping collars to save on costs.
- 8. Customization: If you have specific design requirements, consider custom aluminum collars. While there may be an initial design cost, custom collars can be tailored to your exact specifications, potentially reducing material waste and costs in the long run.
- 9. Maintenance and Durability: Consider the long-term cost-effectiveness. Investing in slightly higher-quality collars that require less maintenance and replacement over time can be more cost-effective than constantly replacing lower-quality collars.
Ultimately, the choice of cost-effective aluminum collars depends on your budget constraints and the specific needs of your application. By considering these recommendations and exploring different purchasing options, you can find the most budget-friendly solution that aligns with your project requirements.
What factors should I consider when selecting an aluminum collar for a specific shaft size?
Selecting the right aluminum collar for a specific shaft size is crucial to ensure proper fit and functionality in your mechanical application. Here are the key factors to consider when making this selection:
- Shaft Diameter: The shaft diameter is the most critical factor. Measure the shaft’s outer diameter accurately to select a collar that matches this size. The collar’s inner diameter should fit snugly on the shaft without play.
- Collar Type: Choose the appropriate collar type based on your application. Set screw collars use a threaded screw to secure the collar to the shaft, while clamping collars use a split design with bolts for a secure fit. The choice depends on your specific requirements.
- Shaft Material: Consider the material of the shaft. If it’s made of a softer material like aluminum or plastic, you may need a collar with a gentler clamping mechanism to prevent damage. For steel shafts, a standard collar may suffice.
- Shaft Surface Finish: The surface finish of the shaft can affect the collar’s grip. If the shaft has a rough surface, you might require a collar with extra grip features, such as knurls or serrations.
- Collar Material: Choose the collar material that suits your application. Aluminum collars are lightweight and corrosion-resistant, making them suitable for many applications. However, consider the environment and specific requirements of your application, as other materials like steel or plastic may be more appropriate in some cases.
- Shaft Load and Torque: Evaluate the load and torque that the collar will need to support. This information will help you select a collar with the appropriate strength and clamping force for your application.
- Environmental Conditions: Consider the environmental factors the collar will be exposed to. For outdoor or marine applications, you may need a collar with added corrosion resistance. In high-temperature environments, choose a collar that can withstand the heat.
- Operating Speed: If your application involves high-speed rotation, choose a collar that can maintain a secure grip without slippage. Collars with additional features like balancing or pre-drilled holes for set screws can help in such cases.
- Budget and Cost: Consider your budget constraints. While you want a high-quality collar, be mindful of the costs associated with your selection. Aluminum collars are often cost-effective, but prices can vary based on size and features.
- Ease of Installation: Some collars are designed for easy installation and adjustment, while others may require more complex assembly. Choose a collar that aligns with your installation requirements and skills.
By carefully considering these factors, you can select the right aluminum collar that ensures a secure and reliable connection to your specific shaft size, optimizing the performance of your mechanical application.
editor by CX 2024-04-09
China Custom CNC Factory Custom CNC Machining Aluminum Shaft Collar with Set Screw shaft collar bore size
Product Description
CNC Factory Custom CNC Machining Aluminum Shaft Collar with Set Screw
| Material | 1) Aluminum: AL 6061-T6, 6063, 7075-T etc. |
| 2) Stainless steel: 303, 304, 316L, 17-4(SUS630) etc. | |
| 3) Steel: 4140, Q235, Q345B, 20#, 45# etc. | |
| 4) Titanium: TA1, TA2/GR2, TA4/GR5, TC4, TC18 etc. | |
| 5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc. | |
| 6) Copper, Bronze, Magnesium alloy, Delrin, POM, Acrylic, PC, etc. | |
| Finsh | Sandblasting, Anodize color, Blackenning, Zinc/Nickl Plating, Polish. |
| Power coating, Passivation PVD, Titanium Plating, Electrogalvanizing. | |
| Electroplating chromium, Electrophoresis, QPQ(Quench-Polish-Quench). | |
| Electro Polishing, Chrome Plating, Knurl, Laser etch Logo, etc. | |
| Main Equipment | CNC machining center(Milling), CNC Lathe, Grinding machine. |
| Cylindrical grinder machine, Drilling machine, Laser cutting machine, etc. | |
| Drawing format | STEP, STP, GIS, CAD, PDF, DWG, DXF etc or samples. |
| Tolerance | +/-0.01mm ~ +/-0.05mm |
| Surface roughness | Ra 0.1~3.2 |
| Inspection | Complete inspection lab with Micrometer, Optical Comparator, Caliper Vernier, CMM. |
| Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge. | |
| Capacity | CNC turning work range: φ0.5mm-φ150mm*300mm. |
| CNC milling work range: 510mm*1571mm*500mm. |
About Runsom
Runsom, a company specializing in rapid prototyping and manufacturing, has decades of experience in
CNC machining, 3D printing, injection molding, sheet metal fabrication, and die casting. Our engineering
team with extensive knowledge and experience utilizes the latest prototyping technologies and top-notch
machining equipment to provide comprehensive services to satisfy global customers’ requirements,
timescales, and specific needs. We are able to take your concepts or designs to reality production in just
days with our advanced machining technologies, extensive manufacturing experience, and a wealth of
premium materials.
Our Mission
Runsom Precision was established to give support to companies in the industries fields who continually
need to reduce their costs and meet tight deadlines. Our purpose is to ensure customer satisfaction by
providing first-class project management control and problem-free products.
Get a Quote
Q1: What’s kinds of information you need for quote?
A1: Kindly please provide the 2D/3D drawings (PDF/DWG/DXF/IGS/STP/SLDPRT/etc) and advise material
, finish, quantity for quoting.
Q2: What is your MOQ?
A2: MOQ depends on our client’s needs, besides, we welcome trial order before mass-production.
Q3: What is the lead time?
A3: Depending on your specific project and quantity.
Q4: Available for customized design drawings?
A4: Yes, please send the technical drawings to us. It’s better if you can send both 2D and 3D drawings if
you have.
Q5: If the parts we purchase from your company are not good, what can we do?
A5: Please feel free to contact us after you got the products. Kindly send us some photos, we will
feedback to our engineers and QC departments and solve the problems ASAP.
Q6: Are you a manufacturer or trading company?
A6: We are a manufacturer, we are located in HangZhou, China.
Q7: Will my drawings be safe after sending to you?
A7: Yes, we will keep them well and not release to third party without your permission.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory |
|---|---|
| Standard: | GB, EN, API650, China GB Code, JIS Code, TEMA, ASME, ISO9001:2015 |
| Surface Treatment: | Sandblasting,Anodizing,Plating,Polishing,etc |
| Production Type: | Batch,Mass Production |
| Machining Method: | CNC Machining |
| Material: | Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron |
| Samples: |
US$ 8/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the temperature resistance properties of aluminum collars?
The temperature resistance properties of aluminum collars are essential to consider when selecting them for various applications. Here’s an overview of their temperature resistance properties:
- 1. Low to Moderate Temperatures: Aluminum collars are suitable for use in low to moderate-temperature environments. They can generally withstand temperatures ranging from -40°C to 150°C (-40°F to 302°F) without significant deformation or loss of strength.
- 2. Melting Point: Aluminum has a relatively low melting point of around 660.3°C (1,220.5°F). This means that in applications where temperatures approach or exceed this point, aluminum collars are not suitable, as they will undergo structural changes.
- 3. Heat Dissipation: Aluminum has excellent heat dissipation properties. This feature is advantageous in applications where temperature control or dissipation is necessary, such as in electronics or heat exchangers.
- 4. Thermal Expansion: Aluminum collars have a coefficient of thermal expansion (CTE) that should be considered. When exposed to temperature changes, aluminum collars will expand or contract. Proper design and clearances are necessary to accommodate this thermal expansion without compromising the application’s performance.
- 5. Insulation: Aluminum is not an electrical insulator. In applications requiring electrical insulation at higher temperatures, alternative collar materials or insulating components should be used to prevent electrical conduction.
- 6. Protective Coatings: To enhance temperature resistance, some aluminum collars are coated with high-temperature-resistant materials. These coatings can extend their usability in higher-temperature environments.
When considering aluminum collars for specific applications, it’s crucial to assess the expected temperature range and the collar’s compatibility with those conditions. For extreme high-temperature applications, alternative collar materials like stainless steel or other heat-resistant materials may be more suitable.
In which industries are aluminum collars commonly used, and what makes them suitable for those applications?
Aluminum collars are versatile components used in a variety of industries due to their unique properties. Here are some industries where aluminum collars are commonly used and the reasons they are suitable for these applications:
- 1. Aerospace: In the aerospace industry, weight reduction is a critical consideration. Aluminum collars are lightweight and provide an effective way to secure components without adding excessive weight to aircraft and spacecraft. Their corrosion resistance is also valuable in outdoor and high-altitude environments.
- 2. Automotive: Automotive manufacturers use aluminum collars in various applications, including suspension systems, steering, and engine components. Their lightweight nature helps improve fuel efficiency, and their corrosion resistance makes them suitable for under-the-hood use.
- 3. Marine: In the marine industry, aluminum collars are used for boat and ship construction. Their corrosion resistance is crucial for withstanding exposure to saltwater and harsh marine conditions. They are often employed in steering and propulsion systems.
- 4. Industrial Machinery: Aluminum collars find applications in a wide range of industrial machinery. Their lightweight construction is beneficial for reducing the overall weight of equipment, and their ease of machinability allows for custom collar designs to meet specific requirements.
- 5. Electronics: In the electronics industry, aluminum collars are used for securing components and connectors. Their electrical conductivity is advantageous in applications where maintaining electrical continuity is essential.
- 6. Medical Devices: Lightweight and non-magnetic properties make aluminum collars suitable for medical devices, particularly in equipment like MRI machines and surgical instruments where magnetic interference can be problematic.
- 7. Robotics and Automation: Aluminum collars are used in robotic and automation systems where lightweight components are needed for precise movement and control. Their corrosion resistance and machinability are additional advantages.
- Sporting Goods: Aluminum collars are employed in the manufacturing of sporting equipment, such as bicycle components, where weight reduction is crucial for performance and efficiency.
- Construction: In the construction industry, aluminum collars are used for various applications, including scaffolding and formwork. Their lightweight and corrosion-resistant properties are advantageous for construction equipment.
Overall, the versatility of aluminum collars, with their lightweight nature, corrosion resistance, and ease of machinability, makes them suitable for a wide range of applications in industries where weight reduction, durability, and performance are key considerations.
Can you recommend aluminum collars suitable for applications with weight constraints?
Certainly! Aluminum collars are an excellent choice for applications with weight constraints due to their lightweight properties. When selecting aluminum collars for such applications, consider the following recommendations:
- 1. Standard Aluminum Collars: Standard aluminum collars are available in various sizes and styles. These collars are lightweight and suitable for a wide range of applications, especially when weight reduction is a priority.
- 2. Set Screw Collars: Set screw collars, which use a threaded screw to secure the collar to the shaft, are a common choice for lightweight applications. They provide a secure grip without adding significant weight.
- 3. Single Split Collars: Single split collars are designed with a single slit along the circumference of the collar, making them lightweight and easy to install. They are suitable for applications where weight is a concern.
- 4. Precision Machined Collars: Precision machined aluminum collars are designed for high-precision applications. They are lightweight and provide a secure fit for critical components while minimizing added weight.
- 5. Custom Collars: In cases where standard collars do not meet the specific requirements of your application, consider custom aluminum collars. These can be designed and machined to your exact specifications, ensuring they meet weight constraints while fulfilling your needs.
- 6. Corrosion Resistance: Even in weight-constrained applications, it’s essential to consider environmental factors. If the application involves exposure to moisture or corrosive elements, choose aluminum collars with appropriate corrosion resistance to ensure durability.
- 7. Material Thickness: Evaluate the thickness of the collar material. Thicker collars provide additional strength and stability, but they may also add more weight. Balance the need for strength with the weight constraints of your application.
- 8. Weight Reduction Design: Collaborate with collar suppliers who can provide lightweight design solutions. They may offer special lightweight designs that minimize material usage while maintaining structural integrity.
- Consult with Experts: If you’re uncertain about the most suitable aluminum collars for your weight-constrained application, consult with mechanical engineers or collar manufacturers. They can provide expert guidance based on your specific requirements.
When choosing aluminum collars for applications with weight constraints, it’s essential to strike a balance between weight reduction and meeting the mechanical and functional requirements of the application. By considering these recommendations and consulting with experts, you can select the right aluminum collars that meet your needs while adhering to weight limitations.
editor by CX 2024-03-27
China wholesaler Aluminum Precision CNC Machining Shaft Locking Collars cone shaft collar
Product Description
Aluminum precision CNC machining shaft locking collars
Muyang machinery is a manufacturer with the capability of comprehensive services of casting, forging and machining, committed to the production of customized parts. Since established in 2002 (former Miaosen Machinery Co., Ltd), we’ve been supplying to the global market for over 15 years, served industries include automotive, railway, gas and oil, medical machinery, construction machinery, gym equipment, etc.
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Capability |
CNC machining center – MAX size: 600*1200*500mm General tolerance: ±0.005mm Machine qty: 6 sets CNC Milling – MAX size: 1200*500mm General tolerance: ±0.02mm Machine qty: 12 sets CNC turning – MAX size: φ0.5-φ800*1000mm General tolerance: ±0.005mm Machine qty: 35 sets |
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Service: |
CNC turning, CNC milling, CNC grinding, CNC lathe machining, CNC boring, CNC drilling, CNC tapping, surface treatment etc. |
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Material available |
Stainless steel: SS201, SSS301, SS303, SS304, SS316, SS416, SS440C etc. Steel: Mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45# Brass/Bronze: HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90, C360, C260, C932 Copper: C11000, C12000, C36000 Aluminum: AL2017, AL2571, AL5052, AL5083, AL6061, AL6063, AL6082, AL7075 Iron: A36, 45#, 1213, 1214, 1215 Others per customers’ requirements |
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Surface finish |
Aluminum alloy: Clear anodized, color anodized, sand blast anodized, hard anodized, brushing, polishing, powder coated and painting Brass/copper/steel: Nickel plating, chrome plating Steel/Stainless steel: Zinc plating, oxide black, carburized, heat treatment, nitriding |
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Measuring tools |
Micrometer, calipers, thread tools, high guage, trapezoidal thread plug gauge, sclerometer, dial indicator, projector |
We promise our clients careful, safe and tight package for exporting!
Standard packing: pearl cotton/bubble bag + carton box + pallet/wooden box
Special packing: custom packaging + wooden box
FAQ:
1. Are you a manufacturer or trading company?
We’re a manufacturer with self-export rights.
2. What’s your main business?
Our main business is custom metal parts processed by CNC machining, casting, forging etc., served industries including railway, automobile, construction machinery, gym equipment, water gas and oil.
3. Directly get to CONTACT or send your product drawing/inquiries to email, we will reply within 0.5 hour.
| Application: | Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory, Brass Valve, Machinery, Gas and Oil etc. |
|---|---|
| Standard: | GB, EN, API650, China GB Code, JIS Code, TEMA, ASME |
| Surface Treatment: | Original |
| Production Type: | Mass Production |
| Machining Method: | CNC Machining |
| Material: | Steel, Brass, Alloy, Copper, Aluminum, Iron |
| Customization: |
Available
| Customized Request |
|---|
What are the temperature resistance properties of aluminum collars?
The temperature resistance properties of aluminum collars are essential to consider when selecting them for various applications. Here’s an overview of their temperature resistance properties:
- 1. Low to Moderate Temperatures: Aluminum collars are suitable for use in low to moderate-temperature environments. They can generally withstand temperatures ranging from -40°C to 150°C (-40°F to 302°F) without significant deformation or loss of strength.
- 2. Melting Point: Aluminum has a relatively low melting point of around 660.3°C (1,220.5°F). This means that in applications where temperatures approach or exceed this point, aluminum collars are not suitable, as they will undergo structural changes.
- 3. Heat Dissipation: Aluminum has excellent heat dissipation properties. This feature is advantageous in applications where temperature control or dissipation is necessary, such as in electronics or heat exchangers.
- 4. Thermal Expansion: Aluminum collars have a coefficient of thermal expansion (CTE) that should be considered. When exposed to temperature changes, aluminum collars will expand or contract. Proper design and clearances are necessary to accommodate this thermal expansion without compromising the application’s performance.
- 5. Insulation: Aluminum is not an electrical insulator. In applications requiring electrical insulation at higher temperatures, alternative collar materials or insulating components should be used to prevent electrical conduction.
- 6. Protective Coatings: To enhance temperature resistance, some aluminum collars are coated with high-temperature-resistant materials. These coatings can extend their usability in higher-temperature environments.
When considering aluminum collars for specific applications, it’s crucial to assess the expected temperature range and the collar’s compatibility with those conditions. For extreme high-temperature applications, alternative collar materials like stainless steel or other heat-resistant materials may be more suitable.
Can you provide recommendations for cost-effective aluminum collars catering to different budget constraints?
Selecting cost-effective aluminum collars is essential, and the choice should align with your specific budget constraints. Here are recommendations for cost-effective options catering to different budget levels:
- 1. Standard Aluminum Collars: Standard aluminum collars are the most budget-friendly option. They come in a range of sizes and styles and are suitable for various applications, especially when cost savings are a priority.
- 2. Single Split Collars: Single split collars are economical and easy to install. They provide a secure grip without adding extra cost. These collars are ideal for applications where budget constraints are a concern.
- 3. Bulk Purchase: Consider purchasing aluminum collars in bulk. Many suppliers offer discounts for larger quantities, which can significantly reduce the per-unit cost. Buying in bulk is a cost-effective strategy for long-term or high-quantity projects.
- 4. Shop Local: Check with local industrial suppliers and manufacturers. They may offer competitive pricing, and you can potentially save on shipping costs. Local suppliers may also have special deals or discounts for businesses in the area.
- 5. Online Price Comparison: Use online industrial supply platforms to compare prices from different suppliers. This allows you to find the most cost-effective option for your specific requirements while taking advantage of competitive pricing.
- 6. Consider Material Thickness: Evaluate the material thickness of the collar. Thicker collars provide added strength but can be more expensive. If your application doesn’t require the extra thickness, opt for thinner collars to save on material costs.
- 7. Evaluate Collar Type: Choose the collar type that suits your application without unnecessary features. For example, if you don’t need a high clamping force, opt for set screw collars over more complex clamping collars to save on costs.
- 8. Customization: If you have specific design requirements, consider custom aluminum collars. While there may be an initial design cost, custom collars can be tailored to your exact specifications, potentially reducing material waste and costs in the long run.
- 9. Maintenance and Durability: Consider the long-term cost-effectiveness. Investing in slightly higher-quality collars that require less maintenance and replacement over time can be more cost-effective than constantly replacing lower-quality collars.
Ultimately, the choice of cost-effective aluminum collars depends on your budget constraints and the specific needs of your application. By considering these recommendations and exploring different purchasing options, you can find the most budget-friendly solution that aligns with your project requirements.
What are the key differences between aluminum collars and other collar materials like stainless steel?
Understanding the differences between aluminum collars and other materials like stainless steel is essential when selecting the right collar for your application. Here are the key distinctions:
| Characteristic | Aluminum Collars | Stainless Steel Collars |
|---|---|---|
| Weight | Aluminum collars are lightweight, making them ideal for applications where weight reduction is crucial. | Stainless steel collars are heavier than aluminum collars, which can be advantageous in some high-stress applications. |
| Corrosion Resistance | Aluminum has natural corrosion resistance due to its oxide layer. It’s suitable for indoor and outdoor applications but may not be ideal for highly corrosive environments. | Stainless steel is known for its excellent corrosion resistance, making it suitable for a wide range of applications, including those exposed to harsh chemicals and saltwater. |
| Machinability | Aluminum is relatively easy to machine, making it suitable for custom collar designs. Machining and fabricating aluminum collars is straightforward. | Stainless steel can be more challenging to machine due to its hardness, but it’s still machinable. Special tools and expertise may be required. |
| Strength | Aluminum collars are less strong than stainless steel collars. They are suitable for applications where high strength is not a primary requirement. | Stainless steel collars offer higher strength and durability, making them suitable for high-stress and heavy-load applications. |
| Magnetic Properties | Aluminum is non-magnetic, making it ideal for applications where magnetic interference is a concern. | Stainless steel can be magnetic or non-magnetic, depending on its composition. This property should be considered in applications sensitive to magnetic fields. |
| Cost | Aluminum collars are generally more cost-effective than stainless steel collars, making them a budget-friendly choice. | Stainless steel collars are often more expensive due to their higher material cost and manufacturing complexity. |
The choice between aluminum and stainless steel collars depends on the specific requirements of your application. Consider factors such as weight, corrosion resistance, strength, and budget constraints when making your selection. It’s essential to select the material that best aligns with the needs of your mechanical application.
editor by CX 2023-12-14
China Best Sales Shenzhen CNC Metal Collar Adapter Machining Parts Supplier Customized Brass Stainless Steel Aluminum Collar Adapter electric motor shaft collar
Product Description
HangZhou CNC metal collar adapter machining parts supplier Customized brass stainless steel aluminum collar adapter
Click here and specify your inquiry, contact us to get an online quote now!
How to get a quote?
1. First: Email us and offer your 3D drawing/2D drawing to us to quote.
2. Second: Let us know the required material, surface finish and special tolerance requirements, quantity information, we’ll arrange for our engineer to review your drawings and quote soon!
Note: Workable 3D Drawing Formats: STEP/IGS/X_T/STL/SOLIDWORKS etc, 2D Drawing with PDF will do.
Project Support: Free Sample Offered Before Production starts
Examples projects
What we can offer
| Advantages | »Free sample offered before production »Good machining quality and warm service »Reasonable Pricing and outstanding quality provided »Competitive shipping cost service with discount sometimes »MOQ 1PCS and small quantity order accepted, mass production supported »Professional engineering service when any modification required »Any turnkey assembly or customized package requirements, we’ll meet your demands! |
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| Equipment |
»20 sets of CNC turning machines; »30 sets of the most technologically advanced machining CNC milling machines; »25 sets of Multi-Spindle Japan Precision Swiss CNC lathes |
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| RFQ | Customer Inquiry →Engineering Communication →Cost Analysis →Sales Analysis →Quote to Customer » 1-3 Work Days Only » Submit RFQ with complete commercial terms |
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| Sample Making | Sample Order → Engineering Review → Sample Plan to Customer → Sample Status Tracking → Submit Samples with Doc. » Sample L/T: 1 week » Continuous Sample Status Tracking » Complete Documents for sample approval |
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| Order Management | CRM System → Open Order Confirm → Logistic Arrangement. » Production L/T: 2-4 wks » Weekly Open Order Confirm » Preferred 3PL Service to Customers |
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| Quality Control | Certificates: RoHS, ISO9001:2008, SGS. IQC → IPQC → OQC/FQC → Quality Complain Feedback → Audit & Training. » Plant Audit and Qualified by world famous company » Strict Quality Management Procedure with Traceability |
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| Application | »Aerospace »Automotive »Lighting fittings »Motorbike »PhotoGear »EDC Tools » Marine »Office equipment »Home appliance »Medical equipment »Telecommunication »Electrical & Electronics »Fire detection system, etc. |
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Production information
1). Material Capabilities: Following GB, DIN, and ISO and applying good quality homemade and import materials, we have already provided single/assembly products for international customers mainly from the USA and Europe, etc.
| Stainless Steel | SS201, SS301, SS303, SS304, SS316, SS416 etc. |
| Steel | Mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45#, etc. |
| Brass | HPb63, HPb62, HPb61, HPb59, H59, H62, H68, H80 etc. |
| Copper | C11000, C12000, C12000 C36000 etc. |
| Aluminum | AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc. |
| Iron | A36, 45#, 1213, 12L14, 1215 etc. |
| Plastic | ABS, PC, PE, POM, Delrin, Nylon, PP, PEI, Peek etc. |
2). Quality control:
*We have specialized QC testers to check the quality of the products according to different customers’ requirements. Usually, it’s a random inspection, and we also offer 100% inspection at a reasonable price if required.
*We have IQC to check the dimensions and surface of the incoming material
*We have PQC to inspect full-course during the manufacturing processing
*We have FQC to inspect all the anodizing/plating and other finishes’ products from our supplier and proceed with the professional quality and appearance inspection before shipping.
3).Surface Finish: sandblasted/normal and hard anodized finish/polish/coating/polish/passivation/plating/brush/heat treatment/fine glass beads/grounding/tumbled finish , etc. More detailed information for different material parts is below,
|
Aluminum parts |
Brushing Polishing Clear Anodized Color Anodized Sandblast Anodized Chemical Film |
| Stainless Steel parts | Polishing Passivated Sandblasting Plating |
| Steel Parts | Zinc plating Oxide Black Nickel plating Chrome plating Carburized Heat treatment Powder Coated |
| Plastic Parts | Chrome plating Polishing |
4). Payment terms: T/T payment. The Sample order is paid by full payment; Mass production with order amount exceeding can be paid a 50% deposit before production, and balance paid before shipping.
5). Production schedule: Usually, it takes 5~10 working days for sample production; 15~20 working days for mass production days, it depends on your design, simple parts can be produced quickly, the complicated design parts would take us more machining time.
6). Machining capability: 30 sets of the most technologically advanced machining CNC milling machines, 20 sets of CNC turning machines, 25 sets of Multi-Spindle Japan Precision Swiss CNC lathes, and 4 sets of 2D &3D CMM (image measuring instrument) quality control equipment 3 QC staff, enabling CNC Manufacturing to deliver precise parts within the tightest of tolerances, ensuring the highest quality results to meet different
customers’ requirements.
7). Tolerance: +/- 0.02mm (for Metal shaft), +/-0.03mm ( for plastic), for special tolerance requirements, please point them out in the email, we will Check if it’s feasible to make it after studying it.
8). Packing & Shipping way:
1. Packing Detail: Each product is packed with plastic preservative, EPE, foam plastic bag, Carton outside, wood case or iron case or as per the customer’s special requirement. Besides, the custom package takes a week to prepare in advance.
2. Delivery Detail: the fast International Shipping time takes 3 ~5 working days by DHL/UPS/FedEx, slow shipping time takes 7~ 8 working days by DHL/UPS/FedEx/TNT, etc.
3. Shipping options:
1) 0-100kg: express&air freight priority,
2) >100kg: sea freight priority,
3) As per customized specifications
About us
Full-service precision CNC machining services for prototypes and short and low to high production runs. Capabilities are CNC milled and turned metal parts and assemblies. Materials worked with include aluminum, brass, copper, stainless, steel, iron, other precious metals, and other plastic materials. Lead times are 2 to 3 weeks for prototypes and 4 to 6 weeks for production runs. Emergency and rush services are available. Industries served include aircraft and aerospace, consumer electronics, automotive, machinery fittings, audio equipment, EDC tools, computer, and Secondary processes such as anodizing, sandblasting, blackening, grinding, honing, heat treating, powder coating, passivation, polishing, plating, and brushing are also provided.
We put high attention and effort into all of the work that we do. Every part that comes off our machines is an extension of us. We take great pride in bringing machining CZPT to our customers. The amazing quality parts we machined here will be your best choice to find a supplier!
Customer’s comment
Want to know more about us? Email us now!
| After-sales Service: | Email Us Anytime If Any Problems |
|---|---|
| Warranty: | Email Us Anytime If Any Requirements |
| Condition: | New |
| Certification: | CE, RoHS, GS, ISO9001 |
| Standard: | DIN, CE, RoHS, GS, ISO9001 |
| Customized: | Customized |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the temperature resistance properties of aluminum collars?
The temperature resistance properties of aluminum collars are essential to consider when selecting them for various applications. Here’s an overview of their temperature resistance properties:
- 1. Low to Moderate Temperatures: Aluminum collars are suitable for use in low to moderate-temperature environments. They can generally withstand temperatures ranging from -40°C to 150°C (-40°F to 302°F) without significant deformation or loss of strength.
- 2. Melting Point: Aluminum has a relatively low melting point of around 660.3°C (1,220.5°F). This means that in applications where temperatures approach or exceed this point, aluminum collars are not suitable, as they will undergo structural changes.
- 3. Heat Dissipation: Aluminum has excellent heat dissipation properties. This feature is advantageous in applications where temperature control or dissipation is necessary, such as in electronics or heat exchangers.
- 4. Thermal Expansion: Aluminum collars have a coefficient of thermal expansion (CTE) that should be considered. When exposed to temperature changes, aluminum collars will expand or contract. Proper design and clearances are necessary to accommodate this thermal expansion without compromising the application’s performance.
- 5. Insulation: Aluminum is not an electrical insulator. In applications requiring electrical insulation at higher temperatures, alternative collar materials or insulating components should be used to prevent electrical conduction.
- 6. Protective Coatings: To enhance temperature resistance, some aluminum collars are coated with high-temperature-resistant materials. These coatings can extend their usability in higher-temperature environments.
When considering aluminum collars for specific applications, it’s crucial to assess the expected temperature range and the collar’s compatibility with those conditions. For extreme high-temperature applications, alternative collar materials like stainless steel or other heat-resistant materials may be more suitable.
Are there educational resources on alternatives to traditional collars, such as split or set-screw aluminum collars?
Yes, there are educational resources available on alternatives to traditional collars, including split and set-screw aluminum collars. These resources can help you understand the advantages and applications of these alternative collar types. Here’s where to find educational information:
- 1. Manufacturer’s Websites: Visit the websites of collar manufacturers, especially those specializing in aluminum collars. Many manufacturers provide detailed product information, including specifications, features, and application guidelines for various collar types.
- 2. Online Industrial Forums: Online forums and communities dedicated to mechanical components often have sections or discussions related to collar alternatives. You can find user experiences, application examples, and expert opinions on split and set-screw aluminum collars.
- 3. Industrial Supply Catalogs: Industrial supply catalogs often feature educational content on collar alternatives, including their benefits and uses. These catalogs may be available online or in print.
- 4. YouTube Tutorials: Video-sharing platforms like YouTube host tutorials and educational videos on mechanical components. Search for videos specifically related to split or set-screw aluminum collars to gain visual insights into their usage and installation.
- 5. Mechanical Engineering Books: Mechanical engineering textbooks may have sections that discuss various collar types and their applications. These resources provide in-depth knowledge on the topic.
- 6. Manufacturer Webinars: Some collar manufacturers and industrial supply companies conduct webinars and online seminars on the use of collar alternatives. These sessions often feature experts who can answer questions and provide practical insights.
- 7. Collaboration with Engineers: Collaborate with mechanical engineers or professionals in your industry who have experience with collar alternatives. They can provide valuable guidance and share real-world examples of successful applications.
- 8. Trade Associations: Industry-specific trade associations and organizations may offer resources and publications related to collar alternatives. These associations often promote best practices and advancements in mechanical engineering.
- 9. Research Papers and Journals: Academic and industry journals occasionally publish research papers and articles on collar alternatives. These sources can provide in-depth technical knowledge and case studies.
- 10. Supplier Consultation: Contact collar suppliers and consult with their experts. They can provide information about the advantages and applications of split and set-screw aluminum collars, helping you choose the most suitable option for your project.
Exploring these educational resources will provide you with a comprehensive understanding of alternatives to traditional collars and how they can be beneficial for your specific mechanical applications.
What are the key differences between aluminum collars and other collar materials like stainless steel?
Understanding the differences between aluminum collars and other materials like stainless steel is essential when selecting the right collar for your application. Here are the key distinctions:
| Characteristic | Aluminum Collars | Stainless Steel Collars |
|---|---|---|
| Weight | Aluminum collars are lightweight, making them ideal for applications where weight reduction is crucial. | Stainless steel collars are heavier than aluminum collars, which can be advantageous in some high-stress applications. |
| Corrosion Resistance | Aluminum has natural corrosion resistance due to its oxide layer. It’s suitable for indoor and outdoor applications but may not be ideal for highly corrosive environments. | Stainless steel is known for its excellent corrosion resistance, making it suitable for a wide range of applications, including those exposed to harsh chemicals and saltwater. |
| Machinability | Aluminum is relatively easy to machine, making it suitable for custom collar designs. Machining and fabricating aluminum collars is straightforward. | Stainless steel can be more challenging to machine due to its hardness, but it’s still machinable. Special tools and expertise may be required. |
| Strength | Aluminum collars are less strong than stainless steel collars. They are suitable for applications where high strength is not a primary requirement. | Stainless steel collars offer higher strength and durability, making them suitable for high-stress and heavy-load applications. |
| Magnetic Properties | Aluminum is non-magnetic, making it ideal for applications where magnetic interference is a concern. | Stainless steel can be magnetic or non-magnetic, depending on its composition. This property should be considered in applications sensitive to magnetic fields. |
| Cost | Aluminum collars are generally more cost-effective than stainless steel collars, making them a budget-friendly choice. | Stainless steel collars are often more expensive due to their higher material cost and manufacturing complexity. |
The choice between aluminum and stainless steel collars depends on the specific requirements of your application. Consider factors such as weight, corrosion resistance, strength, and budget constraints when making your selection. It’s essential to select the material that best aligns with the needs of your mechanical application.
editor by CX 2023-10-27
China wholesaler Metal Processing Factory Precision Machining Parts Aluminum Stainless Steel Copper Brass Milling Drilling Milling Turnin Machining CNC Parts custom shaft collar
Product Description
We Are Precision Metal Parts Manufacturer And We Providing Custom Processing Service. Send Us Drawings, We Will Feedback You Quotation Within 24 Hours
Precision Parts Display
Click Here Get More Information
Our Advantages
Equipment
3-axis, 4-axis and full 5-axis processing equipment, CNC lathe, centering machine, turning and milling compound, wire cutting, EDM, grinding, etc
Processing
CNC machining, CNC Turning, CNC Milling, Welding, Laser Cutting, Bending, Spinning, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding
Materials
Aluminum, metal, steel, metal, plastic, metal, brass, bronze, rubber, ceramic, cast iron, glass, copper, titanium, metal, titanium, steel, carbon fiber, etc
Tolerance
+/-0.01mm, 100% QC quality inspection before delivery, can provide quality inspection form
Quality Assurance
ISO9001:2015, ISO13485:2016, SGS, RoHs, TUV
Tolerance
Surface Treatment
| Aluminum parts | Stainless Steel parts | Steel parts | Brass parts |
| Clear Anodized | Polishing | Zinc Plating | Nickel Plating |
| Color Anodized | Passivating | Oxide black | chrome plating |
| Sandblast Anodized | Sandblasting | Nickel Plating | Electrophoresis black |
| Chemical Film | Laser engraving | Chrome Plating | Oxide black |
| Brushing | Electrophoresis black | Carburized | Powder coated |
| Polishing | Oxide black | Heat treatment |
Machining Workshop
Production Process
Quality Guarantee
Click Here Get Free Quotation
Application industry
CNC Machining Parts Can Be Used in Many Industry
Aerospace/ Marine/ Metro/ Motorbike/ Automotive industries, Instruments & Meters, Office equipments, Home appliance, Medical equipments, Telecommunication, Electrical & Electronics, Fire detection system, etc
Areospace
Cylinder Heads, Turbochargers, Crankshafts, Connecting Rods Pistons, Bearing Caps, CV Joints, Steering Knuckles, Brake Calipers,Gears,Differential Housing, Axle Shafts
Auto&Motorcycle
Cylinder Heads, Turbochargers, Crankshafts, Connecting Rods Pistons,Bearing Caps, CV Joints, Steering Knuckles, Brake Calipers,Gears, Differential Housing, Axle Shafts
Energy
Drill Pipes and Casing, Impellers Casings, Pipe Control Valves, Shafts, Wellhead Equipment, Mud Pumps, Frac Pumps, Frac Tools,Rotor Shafts and disc
Robotics
Custom robotic end-effectors, Low-volume prototype, Pilot, Enclosures, Custom tooling, Fixturing
Medical Industry
Rotary Bearing Seal Rings for CZPT Knife,CT Scanner Frames,Mounting Brackets,Card Retainers for CT Scanners,Cooling Plenums for CT Scanners,Brackets for CT Scanners,Gearbox Components,Actuators,Large Shafts
Home Appliances
Screws, hinges, handles, slides, turntables, pneumatic rods, guide rails, steel drawers
Certifications
FAQ
Q1. What kind of production service do you provide?
CNC machining, CNC Turning, CNC Milling, Welding, Laser Cutting, Bending, Spinning, Wire Cutting, Stamping, Electric Discharge Machining (EDM), Injection Molding, Simple Assembly and Various Metal Surface Treatment.
Q2. How about the lead time?
Mould : 3-5 weeks
Mass production : 3-4 weeks
Q3. How about your quality?
♦Our management and production executed strictly according to ISO9001 : 2008 quality System.
♦We will make the operation instruction once the sample is approval.
♦ We will 100% inspect the products before shipment.
♦If there is quality problem, we will supply the replacement by our shipping cost.
Q4. How long should we take for a quotation?
After receiving detail information we will quote within 24 hours
Q5. What is your quotation element?
Drawing or Sample, Material, finish and Quantity.
Q6. What is your payment term?
Mould : 50% prepaid, 50% after the mould finish, balance after sample approval.
Goods : 50% prepaid, balance T/T before shipment.
| Application: | Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory, Aerospace/ Marine/Automotive/Medical Equipments |
|---|---|
| Standard: | GB, EN, API650, China GB Code, JIS Code, TEMA, ASME |
| Surface Treatment: | Anodizing,Plating,Sandblasting,Polishing,etc |
| Production Type: | Batch Production |
| Machining Method: | Forging |
| Material: | Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron |
| Samples: |
US$ 0.8/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Shaft Collar
A shaft collar is a common machine component that provides mechanical support to shafts. It is found in motors and gearboxes and serves several important functions. Its design makes it an easy component to install. In addition to providing mechanical support to shafts, shaft collars can also serve as locating components and bearing faces.
Sizes
Shaft collars are complex components with several factors that determine their performance. Typical considerations include the style, materials used, bore size, and shaft geometry. Manufacturers typically have information on these factors on their websites. Users can also contact them for advice. These components are available in different sizes and types.
Shaft collars are available in a wide range of sizes, from 1/8 inch to six inches. They can also be re-bored if necessary. There are two main types of shaft collars. The basic one uses set screws, which may mar the shaft. The other type features a clamp screw and a hinge on one side. This eliminates the risk of losing screws.
The most common types of shaft collars are made from steel or aluminum. Plastic shaft collars are lightweight and inexpensive, but have reduced holding power. Steel shaft collars are more durable and hold their shape without bending. They also tend to be corrosion resistant. The steel grades used can have a big impact on their performance. For example, the 12L14 alloy is easier to machine, but does not do well in welding applications. Stainless steel shaft collars offer enhanced corrosion resistance, but reduced holding power. They are most commonly made from 304 stainless steel.
Shaft collars are an integral part of many mechanical systems. They are used to mount shafts onto flat surfaces and hold mechanical components in place. These accessories are available in a wide range of sizes and styles. Depending on the application, a shaft collar can be made to fit virtually any shaft.
The material used for shaft collars is also an important factor. The material of the shaft collar can make a big difference in the performance of the collar. The screw can be either flat or hex. The material will also determine the holding power. A screw with a hardened center will provide better holding power.
Another factor affecting the holding power of shaft collars is its surface treatment. The most common types are steel, black oxide, and zinc-plated. The latter is beneficial as it reduces the friction coefficient and enhances the holding power. Zinc-plated collars are better corrosion resistant than black oxide. However, the black oxide treatment is more effective because it prevents slippage.
Construction
Shaft collar construction involves the construction of a collar around an underground shaft. This structure consists of steel casing and concrete that extends below the surface of the ground. The concrete may be constructed using conventional or specialty cements. It may also contain accelerators and other additives to improve its holding strength. The concrete may also contain heavyweight or lightweight aggregates for optimal properties.
There are two main types of shaft collars. The double split collar is the most common type. It has a split design in the middle and is fastened using two allen head cap screws on each side. It has greater holding power than a solid collar, and the two-piece design makes it easier to install and replace. In addition, double split collars don’t require disassembling the entire shaft and its components.
There are many factors to consider when selecting a shaft collar. The material, holding power, and surface treatment of the shaft collar will affect its ability to withstand the load without slipping. These factors must match the specifications of the application in order to maximize its safety. A guide can help you choose the most appropriate shaft collar for your needs. The holding power of a shaft collar depends on the material used for construction and the screw size.
Shaft collars are used for a variety of applications that require a secure grip on mechanical components. They can be used on shafts, tubes, piping, and even flat surfaces. Only the highest quality collars are approved for use in industrial settings. These collars help ensure proper alignment of mechanical components and prevent any unnecessary movement. There are three different types of shaft collars. One type is a two-piece collar that is held together by two socket head screws.
Shaft collars may include an extended concrete pad at the surface. This concrete pad can support surface equipment and piping support assemblies. The shaft collar extends below temporary bracing material and within the retainment wall. The extended portion of the collar is then extended into the competent rock. From there, the collar transitions to a shaft lining assembly.
Functions
A shaft collar is a simple device that plays a critical role in a wide variety of industrial applications. Its primary functions are to hold components in place, locate components on the shaft, and form an attachment between a shaft and another component. In designing a shaft collar, a designer needs to consider several factors, including the material, bore size, and geometry of the shaft. It is also important to consider the specific requirements of the system.
Threaded collars are superior to smooth-bore collars in many ways. Threaded collars are more resistant to axial loads than smooth-bore collars, which rely on friction. Because the collar and shaft are threaded, they are practically impossible to move axially without breaking the shaft.
There are many types of shaft collars, each with their own unique properties. Each collar has different applications, and its performance must match the needs of the application. For many applications, holding power is paramount, while other performance factors include weldability, inertia, conductivity, corrosion resistance, and precision of collar-face relative to the bore.
While shaft collars may exert some holding force, they also exert other forces on the shaft. For example, they are ideal for splitting hubs, where they act as interfaces between various components. In addition, their close tolerances allow them to exert minimal force on the hub. This allows them to provide increased holding power while minimizing the force needed to close the hub.
Despite their simplicity, the shaft collar plays a crucial role in machine design. They hold components in place and provide necessary positioning for power transmission. Additionally, they are used as spacers in motor assemblies. And, they can also act as mechanical stops, limiting the movement of the shaft. You can find them in virtually any type of machinery.
Another type of shaft collar is the threaded collar, which can be axially or radially attached to the shaft. Its design has an internal thread that helps to precisely position it along the shaft. Internal threads also offer enhanced support for high axial loads. Internal threads also act as a positive mechanical stop.
Applications
Shaft collars are used in a variety of industrial applications. They serve as accurate stops and easy-to-adjust spacers. They can be used on glass, thin-wall tubing, and plastic. Other applications include optical measuring instruments and positioning systems for MRI machines. These collars are available in different sizes, materials, and styles.
The material used for shaft collars can have a significant impact on their performance. A collar’s holding power is also affected by the strength of its screw. Generally, a collar manufacturer will provide a screw that is compatible with the application. However, in some cases, it is necessary to use a nonstandard screw.
The clamp-style collar is reliable under constant loads, but it may need extra support when shock loads are present. In these situations, a small mass is impacted, and high forces are created. A positive stop can help a clamp-style collar stay in place during such shock loads. Alternatively, a collar undercut on a shaft can provide positive stops in both axial directions.
There are many different shaft collar designs and styles. Choose the right one for your application by considering your specifications. Different styles have different purposes, so consider the type and material that is right for your application. Some manufacturers offer a variety of different styles to choose from. You can visit their website or call their customer service representatives for assistance. This way, you can choose the best shaft collar for your specific needs. These collars are a very important part of many mechanical systems.
Clamp-style collars are an excellent choice when axial adjustment along the shaft is required frequently. These collars are easy to install and remove and do not mar the shaft. In addition, they provide excellent clamping force and impressive holding power. Quick-clamp collars are also a great choice for light-duty applications. They allow for fast and easy adjustment and are particularly useful in packaging and printing industries.
Shaft collars are composed of two components: a central bore and a second component. The first component is preferably made of resilient elastomeric material. The second component is made of a plastic material and has a relative stiffness that helps the shaft collar slide on a shaft without causing too much stress.
editor by CX 2023-06-08
China Hot selling CNC Machining Service Customized Machining Aluminum 6061 Brass CNC Turning Mechanical Parts aluminum shaft collar
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Q2. How about the lead time?
Mould : 3-5 weeks
Mass production : 3-4 weeks
Q3. How about your quality?
♦Our management and production executed strictly according to ISO9001 : 2008 quality System.
♦We will make the operation instruction once the sample is approval.
♦ We will 100% inspect the products before shipment.
♦If there is quality problem, we will supply the replacement by our shipping cost.
Q4. How long should we take for a quotation?
After receiving detail information we will quote within 24 hours
Q5. What is your quotation element?
Drawing or Sample, Material, finish and Quantity.
Q6. What is your payment term?
Mould : 50% prepaid, 50% after the mould finish, balance after sample approval.
Goods : 50% prepaid, balance T/T before shipment.
| Application: | Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory, Aerospace/ Marine/Automotive/Medical Equipments |
|---|---|
| Standard: | GB, EN, API650, China GB Code, JIS Code, TEMA, ASME |
| Surface Treatment: | Anodizing,Plating,Sandblasting,Polishing,etc |
| Production Type: | Batch Production |
| Machining Method: | Forging |
| Material: | Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron |
| Samples: |
US$ 0.8/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Types of Shaft Collars
Quick-clamp shaft collars
Quick-clamp shaft collars are a convenient option for tightening and loosening shafts. Unlike traditional bolts, quick clamps do not require any tools to install and adjust them. These collars come with flush handles and are designed to reduce production downtime. They also feature high-strength tension adjustment screws for compatibility with a wider range of shaft tolerances.
Quick-clamp shaft collars are offered in a variety of styles. CZPT, for example, offers a unique style of quick-clamp shaft collars with an integral lever. This lever sits flush against the outside diameter and is finger actuated. In addition, this design includes a tension-adjustment screw that can be adjusted according to the application’s requirements. Another style of quick-clamp shaft collar is a one-piece clamping collar with an integrated handle. It is ideal for low-rpm applications, and is designed to be a quick and simple solution for frequent shaft changeovers.
Quick-clamp shaft collars have an adjustable locking force generated by an eccentric lever and are very easy to install. They are available in one and two-piece clamp-type styles, and come in more than thirty standard sizes. They are available with round, square, and threaded bores. Additionally, you can choose to have them painted or customized.
Single split shaft collars
Single split shaft collars are a common choice for new installations. They provide easy installation and disassembly, which helps to minimize labor and downtime. They are also designed with full seating torque of the set screws, which evenly distributes forces throughout the shaft circumference. As a result, they provide greater holding power.
These shaft collars are available in various materials. They are typically made from different types of steel, including stainless steel and aluminium steel. They can also be made from nylon. The latter is available with different finishes, including black oxide. These are also available in custom sizes. These shaft collars are made to fit specific applications.
Single split shaft collars are available in a variety of sizes to fit a wide range of shaft diameters, from 1/8″ to 4 15/16″. The material used for the shaft should be softer than the material used for the set screw. They are marked with the bore size and are available in non-plated, chrome-plated, and black oxide coated materials.
Heavy-duty shaft collars are designed to hold a large amount of torque. They are available in two-piece clamp and one-piece clamp styles and offer up to 25 percent more holding force than standard collars. They are also available in a variety of materials, including proprietary black oxide finish, 1215 lead-free steel, 303 stainless steel, and high-strength 2024 aluminum.
Single split shaft collars are generally easy to install and remove. The design of these collars allows the shaft to fit into it evenly, which improves holding power. They also eliminate the need to remove or disassemble other components of the shaft. Additionally, they are easy to adjust and can work with virtually any shaft.
Single split shaft collars come in two-piece and one-piece styles. One-piece shaft collars are simpler to install and do not damage the shaft. Clamp-style collars are easy to use and do not require tools. They are designed to be hand-adjustable. These collars are recommended for light-duty applications. They are available in a wide range of threaded bore sizes. They also come in various styles, including ring-style and set-screw collars.
Set-screw shaft collars
Set-screw shaft collars are made of different materials, including steel, aluminum, and zinc plated steel. They are available in various widths and sizes. They can be used in aerospace, defense, and construction applications. Some types are standard, while others are custom-made.
A shaft collar has three primary functions: it holds a component in place, locates the component on a shaft, and creates an attachment between the shaft and another component. The design of a shaft collar depends on several factors, including the material, diameter, and geometry of the shaft.
One of the most common uses of shaft collars is to secure bearings and sprockets to shafts. In some cases, they also act as mechanical stops. For example, a two-piece clamp collar will wrap around the shaft without leaving any marks, while a set-screw collar will lock onto a shaft with a set screw. These types of collars can be used on predrilled and soft shafts.
Another advantage of set screw shaft collars is that they can be manufactured in a lightweight style for space-constrained applications. Another benefit is their ability to hold twice as much load as standard shaft collars. These collars are also available with a keyway, which makes them suitable for shafts with a key.
Another advantage of set-screw shaft collars is their safety. They were invented in the recessed socket screw industry and have become an industry standard. They prevent the shaft from sliding and causing a flanged bearing to come out. They are easy to install and remove, and they are ideal for light-duty applications.
Clamp style shaft collars are also available in one-piece and two-piece designs. This type of collar is unique in that it can be removed without damaging the shaft. They are also adjustable and can fit virtually any shaft. Their clamping force is evenly distributed around the shaft, so they are significantly safer than set screw collars, which use point-contact clamps.
Hinge shaft collars
The International series is a two-piece shaft collar with metric outer diameters, metric widths, and inch bores. These collars are suitable for many different types of applications, and are available in a variety of materials and bore sizes. They are available in 1215 lead-free steel with black oxide finish, high strength 2024 aluminum, and 303 stainless steel.
Custom Hinged Shaft Collars are a great choice for applications requiring quick and easy adjustment, especially in remote locations. They are available in a variety of materials, including steel, stainless steel, aluminum, and brass. You can even get custom-made collars for unusually shaped shafts.
Hinge shaft collars are similar to two-piece shaft collars in many ways. They allow easy disassembly and reassembly along the shaft and are usually the preferred choice in harsh environments. Hinge shaft collars have a simple design, allowing them to be installed quickly and easily. They also provide superior holding power. If you’re considering a hinge shaft collar for your application, it is important to consider how it will be used.
Hinge shaft collars serve as precise stops and spacers for different laboratory equipment. They can also be used on plastic, glass, and thin-walled tubes. They are often used in medical equipment, where the need for accuracy is paramount. They also serve as guides in optical measuring instruments. They are also useful in trucks and off-road vehicles, where they serve as mechanical stops.
Hinge shaft collars can be purchased in two-piece or one-piece designs. They can be adjusted using a single screw or lever. They can be installed and removed without causing any damage to the shaft. Unlike set screw collars, they don’t require tools. This makes them ideal for applications where access to the shaft is difficult or impossible. The advantages of these collars include improved safety and security.
editor by CX 2023-06-05