Product Description
HangZhou CNC turning machined custom made metal aluminum iron stainless steel titanium collar manufacturing
Click here and specify your inquiry, contact us to get an online quote now!
How to get a quote?
1. First: Email us and offer your 3D drawing/2D drawing to us to quote.
2. Second: Let us know the required material, surface finish and special tolerance requirements, quantity information, we’ll arrange for our engineer to review your drawings and quote soon!
Note: Workable 3D Drawing Formats: STEP/IGS/X_T/STL/SOLIDWORKS etc, 2D Drawing with PDF will do.
Project Support: Free Sample Offered Before Production starts, and NDA file could be signed to protect your product privacy if you need.
Examples projects
What we can offer
| Advantages | »Free sample offered before production »Good machining quality and warm service »Reasonable Pricing and outstanding quality provided »Competitive shipping cost service with discount sometimes »MOQ 1PCS and small quantity order accepted, mass production supported »Professional engineering service when any modification required »Any turnkey assembly or customized package requirements, we’ll meet your demands! |
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| Equipment |
»20 sets of CNC turning machines; »30 sets of the most technologically advanced machining CNC milling machines; »25 sets of Multi-Spindle Japan Precision Swiss CNC lathes |
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| RFQ | Customer Inquiry →Engineering Communication →Cost Analysis →Sales Analysis →Quote to Customer » 1-3 Work Days Only » Submit RFQ with complete commercial terms |
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| Sample Making | Sample Order → Engineering Review → Sample Plan to Customer → Sample Status Tracking → Submit Samples with Doc. » Sample L/T: 1 week » Continuous Sample Status Tracking » Complete Documents for sample approval |
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| Order Management | CRM System → Open Order Confirm → Logistic Arrangement. » Production L/T: 2-4 wks » Weekly Open Order Confirm » Preferred 3PL Service to Customers |
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| Quality Control | Certificates: RoHS, ISO9001:2008, SGS. IQC → IPQC → OQC/FQC → Quality Complain Feedback → Audit & Training. » Plant Audit and Qualified by world famous company » Strict Quality Management Procedure with Traceability |
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| Application | »Aerospace »Automotive »Lighting fittings »Motorbike »PhotoGear »EDC Tools » Marine »Office equipment »Home appliance »Medical equipment »Telecommunication »Electrical & Electronics »Fire detection system, etc. |
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Production information
1). Material Capabilities: Following GB, DIN, and ISO and applying good quality homemade and import materials, we have already provided single/assembly products for international customers mainly from the USA and Europe, etc.
| Stainless Steel | SS201, SS301, SS303, SS304, SS316, SS416 etc. |
| Steel | Mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45#, etc. |
| Brass | HPb63, HPb62, HPb61, HPb59, H59, H62, H68, H80 etc. |
| Copper | C11000, C12000, C12000 C36000 etc. |
| Aluminum | AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc. |
| Iron | A36, 45#, 1213, 12L14, 1215 etc. |
| Plastic | ABS, PC, PE, POM, Delrin, Nylon, PP, PEI, Peek etc. |
2). Quality control:
*We have specialized QC testers to check the quality of the products according to different customers’ requirements. Usually, it’s a random inspection, and we also offer 100% inspection at a reasonable price if required.
*We have IQC to check the dimensions and surface of the incoming material
*We have PQC to inspect full-course during the manufacturing processing
*We have FQC to inspect all the anodizing/plating and other finishes’ products from our supplier and proceed with the professional quality and appearance inspection before shipping.
3).Surface Finish: sandblasted/normal and hard anodized finish/polish/coating/polish/passivation/plating/brush/heat treatment/fine glass beads/grounding/tumbled finish , etc. More detailed information for different material parts is below,
|
Aluminum parts |
Brushing Polishing Clear Anodized Color Anodized Sandblast Anodized Chemical Film |
| Stainless Steel parts | Polishing Passivated Sandblasting Plating |
| Steel Parts | Zinc plating Oxide Black Nickel plating Chrome plating Carburized Heat treatment Powder Coated |
| Plastic Parts | Chrome plating Polishing |
4). Payment terms: T/T payment. The Sample order is paid by full payment; Mass production with order amount exceeding can be paid a 50% deposit before production, and balance paid before shipping.
5). Production schedule: Usually, it takes 5~10 working days for sample production; 15~20 working days for mass production days, it depends on your design, simple parts can be produced quickly, the complicated design parts would take us more machining time.
6). Machining capability: 30 sets of the most technologically advanced machining CNC milling machines, 20 sets of CNC turning machines, 25 sets of Multi-Spindle Japan Precision Swiss CNC lathes, and 4 sets of 2D &3D CMM (image measuring instrument) quality control equipment 3 QC staff, enabling CNC Manufacturing to deliver precise parts within the tightest of tolerances, ensuring the highest quality results to meet different
customers’ requirements.
7). Tolerance: +/- 0.02mm (for Metal shaft), +/-0.03mm ( for plastic), for special tolerance requirements, please point them out in the email, we will Check if it’s feasible to make it after studying it.
8). Packing & Shipping way:
1. Packing Detail: Each product is packed with plastic preservative, EPE, foam plastic bag, Carton outside, wood case or iron case or as per the customer’s special requirement. Besides, the custom package takes a week to prepare in advance.
2. Delivery Detail: the fast International Shipping time takes 3 ~5 working days by DHL/UPS/FedEx, slow shipping time takes 7~ 8 working days by DHL/UPS/FedEx/TNT, etc.
3. Shipping options:
1) 0-100kg: express&air freight priority,
2) >100kg: sea freight priority,
3) As per customized specifications
About us
Full-service precision CNC machining services for prototypes and short and low to high production runs. Capabilities are CNC milled and turned metal parts and assemblies, with 100~150 employees and 50 sets of CNC turning machines and CNC milling machines working for the custom manufacturing project. Materials worked with include aluminum, brass, copper, stainless, steel, iron, other precious metals, and other plastic materials. Lead times are 1 to 2 weeks for prototypes and 2 to 3 weeks for production runs. Emergency and rush services are available.
Industries served include aircraft and aerospace, consumer electronics, automotive, machinery fittings, audio equipment, EDC tools, computer, and Secondary processes such as anodizing, sandblasting, blackening, grinding, honing, heat treating, powder coating, passivation, polishing, plating, and brushing are also provided. NDA file could be signed to protect your product privacy if you need.
We put high attention and effort into all of the work that we do. Every part that comes off our machines is an extension of us. We take great pride in bringing machining CZPT to our customers. The amazing quality parts we machined here will be your best choice to find a supplier
Customer’s comment
Want to know more about us? Email us now!
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Free Samples Provided Before Production |
|---|---|
| Warranty: | 2 Years |
| Condition: | New |
| Certification: | CE, RoHS, GS, ISO9001 |
| Standard: | DIN, Custom Metal Parts & Free Sample Offered |
| Customized: | Customized |
| Samples: |
US$ 150/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can I find information on the application of aluminum collars in aerospace engineering?
Absolutely, you can find valuable information on the application of aluminum collars in aerospace engineering. These resources provide insights into how aluminum collars are used in the aerospace industry:
- 1. Aerospace Industry Publications: Explore publications specific to the aerospace industry. Magazines, journals, and websites often feature articles, case studies, and research papers on the use of aluminum collars in aerospace applications.
- 2. Aerospace Engineering Textbooks: Look for aerospace engineering textbooks that cover mechanical components and fastening methods. These books may include sections on collar applications in aerospace systems.
- 3. Manufacturer’s Aerospace Catalogs: Aerospace collar manufacturers often produce specialized catalogs or documentation focusing on their products’ suitability for aerospace engineering. These resources offer in-depth information on collar types, materials, and compliance with industry standards.
- 4. Aerospace Forums and Communities: Online forums and communities dedicated to aerospace engineering may have discussions and information on the use of collars in various aerospace systems. You can engage with professionals and enthusiasts in these forums.
- 5. Aerospace Trade Shows: Attend aerospace-related trade shows and exhibitions. These events showcase the latest advancements in aerospace technology and components, including aluminum collars used in various applications.
- 6. Aerospace Industry Associations: Explore industry-specific associations and organizations related to aerospace engineering. They often provide resources, publications, and guidelines related to mechanical components like collars.
- 7. Academic Institutions: Aerospace engineering departments at universities and research institutions may publish studies and resources related to collar applications in aerospace. Accessing academic publications can provide technical insights.
- 8. Collaboration with Aerospace Engineers: Connect with aerospace engineers and professionals who have hands-on experience in aerospace projects. They can share their knowledge and experiences with collar applications in the field.
- 9. Supplier Documentation: Contact collar suppliers or manufacturers and inquire about their aerospace-related documentation. They may provide technical data sheets, application notes, and compliance information relevant to aerospace use.
- 10. Online Search Engines: Utilize search engines to find articles, reports, and resources related to aluminum collar applications in aerospace engineering. Refine your search with specific keywords for more focused results.
By exploring these resources, you can gain valuable insights into the application of aluminum collars in aerospace engineering, whether you are involved in aerospace projects or simply interested in learning more about this field.
What are the design considerations when utilizing aluminum collars in machinery?
When designing machinery that incorporates aluminum collars, several considerations are vital to ensure optimal performance and safety. Here are the key design considerations:
- 1. Shaft Compatibility: Ensure that the aluminum collar’s inner diameter matches the shaft’s outer diameter. The fit should be snug without play to prevent slippage or misalignment.
- 2. Material Selection: Choose the right aluminum alloy for your collars based on the application. Different aluminum alloys offer varying properties, including strength, corrosion resistance, and weight. Select the alloy that best suits your machinery’s needs.
- 3. Collar Type: Determine the appropriate collar type based on your application. Set screw collars, clamping collars, or other variations provide different levels of clamping force and ease of installation. Select the type that aligns with your machinery’s requirements.
- 4. Environmental Factors: Consider the environment in which the machinery will operate. Aluminum collars are corrosion-resistant to some extent, but if exposed to harsh chemicals, moisture, or saltwater, you may need additional corrosion protection or alternative materials.
- 5. Weight Considerations: Take into account the machinery’s weight constraints. Aluminum collars are lightweight, making them suitable for applications where reducing weight is essential for performance and energy efficiency.
- 6. Precision and Tolerance: Maintain precision in collar dimensions and tolerances. Even small deviations in collar specifications can affect machinery performance. Quality control in manufacturing is crucial.
- Surface Finish: Ensure that the shaft and collar surfaces have the appropriate finish. A smooth surface finish reduces friction and wear. Consider surface treatments or coatings if needed.
- Clamping Force: Calculate and design for the required clamping force. This involves understanding the loads and stresses the collar will experience during operation. Overloading can lead to collar failure, so proper calculations are essential.
- Machining and Installation: Design the collar for ease of machining and installation. The collar should be straightforward to assemble, and it should not require specialized tools or complex procedures for installation.
- Alignment and Balance: Ensure that the collar is aligned with other components and balanced to prevent uneven stress or vibration issues. Misalignment can lead to wear and operational problems.
- Maintenance Accessibility: Consider how easily the collar can be accessed for maintenance. Machinery that requires frequent adjustments or inspections should have accessible collars for easy servicing.
By carefully addressing these design considerations, you can effectively integrate aluminum collars into your machinery, ensuring that they contribute to its performance, durability, and reliability.
What are the key differences between aluminum collars and other collar materials like stainless steel?
Understanding the differences between aluminum collars and other materials like stainless steel is essential when selecting the right collar for your application. Here are the key distinctions:
| Characteristic | Aluminum Collars | Stainless Steel Collars |
|---|---|---|
| Weight | Aluminum collars are lightweight, making them ideal for applications where weight reduction is crucial. | Stainless steel collars are heavier than aluminum collars, which can be advantageous in some high-stress applications. |
| Corrosion Resistance | Aluminum has natural corrosion resistance due to its oxide layer. It’s suitable for indoor and outdoor applications but may not be ideal for highly corrosive environments. | Stainless steel is known for its excellent corrosion resistance, making it suitable for a wide range of applications, including those exposed to harsh chemicals and saltwater. |
| Machinability | Aluminum is relatively easy to machine, making it suitable for custom collar designs. Machining and fabricating aluminum collars is straightforward. | Stainless steel can be more challenging to machine due to its hardness, but it’s still machinable. Special tools and expertise may be required. |
| Strength | Aluminum collars are less strong than stainless steel collars. They are suitable for applications where high strength is not a primary requirement. | Stainless steel collars offer higher strength and durability, making them suitable for high-stress and heavy-load applications. |
| Magnetic Properties | Aluminum is non-magnetic, making it ideal for applications where magnetic interference is a concern. | Stainless steel can be magnetic or non-magnetic, depending on its composition. This property should be considered in applications sensitive to magnetic fields. |
| Cost | Aluminum collars are generally more cost-effective than stainless steel collars, making them a budget-friendly choice. | Stainless steel collars are often more expensive due to their higher material cost and manufacturing complexity. |
The choice between aluminum and stainless steel collars depends on the specific requirements of your application. Consider factors such as weight, corrosion resistance, strength, and budget constraints when making your selection. It’s essential to select the material that best aligns with the needs of your mechanical application.
editor by Dream 2024-04-22
China Good quality OEM CNC Custom Stainless Steel Brass Aluminium Swivel Shaft Seat Poppet Collar double split shaft collar
Product Description
Product Description
OEM CNC Custom Stainless Steel Brass Aluminium Swivel Shaft Seat Poppet Collar
Product Parameters
| Processing | CNC Machining, CNC Milling and Turning, Drilling, Grinding, Stamping, Tapping, Bending |
| Surface Treatment | Electroplating, Anodizing, Polishing, Chrome Plating, Zinc plating, Nickel plating, Electrophoresis, Sandblasting, Passivation, Powder Coating, Painting, etc. |
| Certifications | ISO9001:2015 IATF16949:2016 |
| Service type | OEM and ODM |
| Tolerance | +/-0.005mm |
| Surface Roughness | Ra0.8 |
| Dimensions | According to Customer’s Drawing |
| Processing Equipments | CNC Machining Center, CNC Milling Machine, CNC Turning Machine, CNC Gantry, Vertical CNC center, Horizantal CNC center, Drilling Machine,Grinding Machine, etc. |
| Testing Equipments | CMM,Laser Precision Detection Projector, Pull Tester, Automatic Optical Inspector, Salt Spray Tester, Durometer, Tensile Machine Calipers |
| Application | Automotive industry, Medical DeviceS, UAV Industry, Communication Electronics Appliance, Robot, Mold Components Processed and Fixrure, Oil, Gas and Other Heavy Equipments. |
| Drawing Format | PDF/JPEG/AI/PSD/CAD/Dwg/Step/LGS |
| MOQ | 1 piece |
| QC Policy | 100% inspection with report, random inspection before shipment, third-party inspections can be provided CZPT request |
| Packaging | PE bags or bubble bags, boxes, cartons, pallet or as per customers’ requirements |
| Trade Terms | EXW, FOB, CIF, As per customers’ request |
| Payment Terms | L/C, T/T, D/P, Western Union, Paypal, Money Gram, etc. |
| Delivery Time | 7-14 working days after deposit payment received for samples,official orders negotiable |
| Production Capacity | 1000000pcs/Months |
Company Profile
Production Line
Equipments List
Certifications
FAQ
1: Are You a Manufacturer?
Yes, we specialize in manufacturing of CNC machining parts over 20 years.
2. When Can I Get the Price?
Quotation will be provid within 24 hours after inquiry is received with full product information and drawing.
3: How Long is Your Delivery Time?
It’s depends on the products requirements ang quantity. Normally the mass order lead time is around 14-20days.
4: How Can You Asure the Quality?
100% inspection and we could provide full inspection reports as customer requests before shipment.
5: Do You Provide Samples ?
Yes, we can provide samples, please provide full product information and drawing.
6: Why Choose Us?
We have advanced technology and equipment, world-class team for techincal and aftersales service. We provide high quality product ,competitive price with fast lead time
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory |
|---|---|
| Standard: | GB, EN, ASME |
| Surface Treatment: | Electroplating |
| Production Type: | Batch Production |
| Machining Method: | CNC Machining |
| Material: | Steel, Brass, Alloy, Copper, Aluminum, Iron |
| Samples: |
US$ 15/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the steps for replacing existing collars with aluminum collars in industrial settings?
Replacing existing collars with aluminum collars in industrial settings can be a beneficial upgrade. Here are the steps to follow for a successful replacement:
- 1. Safety Precautions: Before beginning any work, prioritize safety. Ensure the machinery is powered off, and proper lockout/tagout procedures are followed to prevent accidental startup. Wear appropriate safety gear.
- 2. Assessment: Evaluate the condition of the existing collars and the reasons for replacement. Identify any wear and damage that necessitates the change.
- 3. Identify Collar Type: Determine the specific type of aluminum collars that will replace the existing ones. Consider factors like shaft size, collar type (e.g., set screw, clamping, or split collar), and material requirements.
- 4. Gather Tools: Collect the necessary tools and equipment for the replacement process, including wrenches, screwdrivers, and any specialized tools required for the chosen collar type.
- 5. Remove Existing Collars: Carefully disassemble and remove the existing collars from the shafts. Loosen any set screws and detach the collars while ensuring minimal disturbance to the machinery’s alignment.
- 6. Clean and Inspect: Clean the shaft and the surrounding area to remove any debris, rust, or residue. Inspect the shaft for any damage that may affect the performance of the new collars.
- 7. Lubrication: Apply a suitable lubricant to the shaft to reduce friction and aid in the installation of the new aluminum collars. Ensure that the lubricant is compatible with aluminum and the application’s environment.
- 8. Install Aluminum Collars: Slide the new aluminum collars onto the shaft at the desired positions. Follow the manufacturer’s guidelines for installation, whether it involves set screws, clamping mechanisms, or split collar assembly. Tighten the collars securely to the manufacturer’s recommended torque specifications.
- 9. Alignment: Check the alignment of the new collars and ensure they are correctly positioned. Misalignment can lead to operational issues and wear. Make adjustments if necessary.
- 10. Quality Control: Perform quality checks to ensure that the aluminum collars are securely in place and that the machinery operates smoothly. Test the machinery to verify its performance.
- 11. Record Keeping: Maintain records of the replacement process, including the date of replacement, collar specifications, and any adjustments made. This documentation can be valuable for future maintenance and troubleshooting.
- 12. Maintenance Plan: Implement a maintenance plan for the new aluminum collars, including regular inspections and lubrication. This will help extend their service life and ensure optimal performance.
Replacing existing collars with aluminum collars can improve the efficiency and reliability of industrial machinery. Proper installation and maintenance are key to the success of this upgrade.
Where can I find tutorials on the correct installation of aluminum collars?
Installing aluminum collars correctly is essential to ensure their effectiveness in mechanical applications. You can find tutorials and guides on the correct installation of aluminum collars through the following sources:
- 1. Manufacturer’s Documentation: Start by checking the official website of the aluminum collar manufacturer. Many manufacturers provide detailed installation guides, instructions, and videos specific to their products.
- 2. YouTube and Video Platforms: Video-sharing platforms like YouTube often host instructional videos on various mechanical components, including collars. Search for videos related to “aluminum collar installation” to find visual tutorials.
- 3. Online Mechanical Forums: Online mechanical forums and communities, such as engineering.stackexchange.com or practicalmachinist.com, may have discussions and threads where experienced users share installation tips and techniques.
- 4. Mechanical Engineering Resources: Academic websites and resources from mechanical engineering institutions may offer guidance on collar installation as part of their educational content.
- 5. Industrial Supply Websites: Websites of industrial supply stores and suppliers often provide resources on product usage. Look for downloadable guides or articles related to collar installation.
- 6. Books and Publications: Mechanical engineering books and publications often include sections on the installation of mechanical components. Consider looking for relevant books in your field of interest.
- 7. Manufacturer’s Customer Support: Contact the manufacturer’s customer support for assistance and guidance. They can provide information, answer questions, and offer specific advice for your collar installation needs.
- 8. In-Person Workshops and Training: Some manufacturers or technical schools offer in-person workshops or training sessions on mechanical component installation, including collars. Check for local training opportunities in your area.
- 9. Professional Organizations: Mechanical engineering and industry-specific professional organizations may have resources, webinars, or seminars on proper installation techniques. Consider joining relevant organizations to access such materials.
When using tutorials for collar installation, ensure that the source is reputable and that the information is up-to-date. Follow the manufacturer’s guidelines closely, and seek expert assistance if you encounter challenges or have specific questions about your installation process. Proper installation is essential to maximize the performance and safety of your mechanical system.
Where can I find reliable suppliers for high-quality aluminum collars?
Finding reliable suppliers for high-quality aluminum collars is crucial to ensure the performance and reliability of your mechanical applications. Here are some avenues to explore when searching for reputable suppliers:
- 1. Local Industrial Suppliers: Start by checking with local industrial suppliers, distributors, and manufacturers. Many regions have companies that specialize in supplying mechanical components, including collars, to a wide range of industries.
- 2. Online Industrial Marketplaces: Online platforms and marketplaces specifically cater to industrial and mechanical components. Websites like ThomasNet, Alibaba, and Global Sources allow you to search for suppliers and compare products and prices.
- 3. Trade Shows and Exhibitions: Attending trade shows and exhibitions related to your industry is an excellent way to meet potential suppliers in person. These events often feature a wide variety of suppliers showcasing their products.
- 4. Recommendations and Referrals: Seek recommendations and referrals from colleagues, industry peers, and professional networks. Personal referrals can lead you to suppliers with a proven track record of reliability and quality.
- 5. Supplier Directories: Many industry associations and organizations maintain supplier directories that can help you find trusted suppliers. Examples include the American Gear Manufacturers Association (AGMA) and the National Association of Manufacturers (NAM).
- 6. Online Reviews and Ratings: Search for reviews and ratings of potential suppliers on websites and platforms. While online reviews should be taken with a grain of salt, they can provide insights into the experiences of other buyers.
- 7. Certification Bodies: Look for suppliers who have quality certifications relevant to your industry. Certifications like ISO 9001 or industry-specific certifications can be an indicator of a supplier’s commitment to quality.
- 8. Request for Quotes (RFQs): Use RFQ platforms or services to send out requests for quotes to multiple suppliers simultaneously. This can help you compare pricing and product offerings from different suppliers.
- 9. Supplier Websites: Visit the websites of potential suppliers to learn more about their product offerings, quality control processes, and certifications. Supplier websites often provide contact information for inquiries.
- 10. Visit Production Facilities: If feasible, consider visiting the production facilities of potential suppliers to assess their capabilities, quality control measures, and the conditions under which they manufacture collars.
Before making a final decision, thoroughly vet potential suppliers by checking references, reviewing their product specifications, and discussing your specific requirements. It’s essential to establish a clear line of communication with the supplier to address any questions or concerns you may have regarding their products and services.
editor by CX 2024-04-08
China OEM Cylindrical Roller Bearings Nu1060 Nu1064 Nu1068 CZPT shaft collar
Product Description
Cylindrical roller bearings High speed low noise N NU NJ NUP
Product Description
The cylindrical roller and raceway are linear contact bearings. Large load capacity, mainly bearing radial loads. The friction between the rolling element and the collar edge is small, suitable for high-speed rotation. According to the presence or absence of CZPT on the ring, it can be divided into single row cylindrical roller bearings such as NU, NJ, NUP, N, NF, and double row cylindrical roller bearings such as NNU and NN. The bearing is a separable structure with inner and outer rings.
Cylindrical roller bearings without retaining edges on the inner or outer rings can move relative to the axial direction, so they can be used as free end bearings. A cylindrical roller bearing with double CZPT on 1 side of the inner and outer rings, and a single rib on the other side of the ring, which can withstand a certain degree of axial load in 1 direction. Generally, steel plate stamped cages or copper alloy CZPT cages are used. But some also use polyamide shaped cages.
Detailed Photos
Product Parameters
| Type | Roller |
| Structure | cylindrical |
| clearance | C2, C0, C3, C4, C5 |
| Number of Row | Double row |
| attribute | Powerful factory |
| Material | High quality bearing steel |
| Precision Rating | P0 P6 P5 P4 p2 |
| Seals Type | open |
Specifition
N type:
The inner ring has 2 integral flanges and the outer ring is without flanges. Axial displacement of the shaft with respect to the housing can be accommodated in both directions within the bearing itself. The bearings are therefore used as non-locating bearings.
NU type:
The outer ring of bearings of the NU design has 2 integral flanges and the inner ring is without flanges. Axial displacement of the shaft with respect to the housing can be accommodated in both directions within the bearing itself.
NJ type:
The outer ring has 2 integral flanges and the inner ring 1 integral flange. The bearings are therefore suitable for the axial location of a shaft in 1 direction.
NF type:
The outer ring has 1 integral flange and the inner ring 2 integral flanges.
NUP type:
The outer ring has 2 integral flanges and the inner ring 1 integral flange and 1 non-integral flange in the form of a loose flange ring. The bearings can be used as locating bearings, i.e. they can provide axial location for a shaft in both directions.
RN type:
No outer ring and the inner ring 2 integral flanges.
NN type:
NN type bearing without CZPT on outer ring,there is a wall in the midel of between both sides of inner ring. It can make shaft
relative bearing between the axial displacement generated in both directions.
Company Profile
ZheJiang Wangtai Bearing Co., Ltd. was founded in 2000 in ZheJiang , with its own production plant and sales as one. Independent marketing AOVE and WNTN brand high-quality bearings and related products. The company is committed to becoming the benchmark of Chinese bearing enterprises, with advanced and applicable technology, stable and reliable products, professional and thoughtful service, to provide users with more cost-effective solutions. The company mainly sells CZPT bearings, bearings, CZPT bearings, CZPT bearings, CZPT bearings and CZPT bearings. Products are widely used in: aviation, aerospace, metallurgy, iron and steel, mining, electric power, machinery manufacturing, printing, electronics, textile, food, chemical industry, automobile and many other fields.
Enterprise spirit: integrity, gratitude, equality, mutual respect!
Packaging & Shipping
FAQ
Q: Why did you choose us?
A. We provide the best quality bearings with reasonable price, low friction, low noise and long service life.
B. With sufficient stock and fast delivery, you can choose our freight forwarder or your freight forwarder.
C. The best service provided by a well-trained international sales team.
Q: Do you accept small orders?
Surely, once your bearings are standard size bearings, even one, we will also accept.
Q: How long is your delivery time?
Generally speaking, if the goods are in stock, it is 1-3 days. If the goods are out of stock, it will take 6-10 days, depending on the quantity of the order.
Q: Do you provide samples? Is it free or extra?
Yes, we can provide a small amount of free samples. Do you mind paying the freight?
Q: What should I do if I don’t see the type of bearings I need?
We have too many bearing series numbers. Sometimes we can’t put them all on web. Just send us the inquiry and we will be very happy to send you the bearing details.
Welcome to contact me anytime!
| Rolling Body: | Roller Bearings |
|---|---|
| The Number of Rows: | Double |
| Outer Dimension: | Small and Medium-Sized (60-115mm) |
| Material: | Stainless Steel |
| Spherical: | Aligning Bearings |
| Load Direction: | Axial Bearing |
What Is a Shaft Collar?
A shaft collar is a simple machine component, but its function is important in many power transmission applications. Most commonly, shaft collars are used in motors and gearboxes. They can act as locating components, bearing faces, and mechanical stops. Their compact design makes them easy to install. In addition, they provide a clean, simple look for your gearbox or motor.
Sizes
There are a variety of sizes of shaft collars. Each type has different parameters and requirements. These specifications can be found on the manufacturer’s website. These dimensions are important for the selection process. In order to determine which size is best for your needs, first identify the system parameters and limitations that you’ll be using.
Shaft collars are available in a variety of sizes and materials. These pieces can range in thickness from just a few millimeters to several inches. A solid steel shaft collar is usually available from 1/8″ to six inches. The material used for shaft collars is either 304 stainless steel or lead-free steel.
The oldest style of shaft collar is the set collar, which uses a hardened set screw to penetrate the shaft surface. It is ideal for holding bearings, spacers, and sprocket hubs. These collars are typically installed using hex keys, which are six-sided L-shaped tools, also known as Allen Wrenches. These collars are useful for many different machine applications, and are often used in conjunction with springs and dampers to hold components in place. They are also useful as mechanical stops, stroke limiters, and bearing holders.
Shaft collars come in one-piece and two-piece designs. A one-piece collar provides uniform holding force on the shaft, whereas a two-piece shaft collar is stronger and can be assembled anywhere on the shaft. Shaft collars are generally available in English and metric units, and the manufacturer can alter the dimensions of any standard collar to meet your needs. For more unique situations, you can also choose a fully customized shaft collar that is specific to your application.
Functions
A shaft collar is a metal or plastic device used to locate and position components on a shaft. It also limits the movement of the shaft. These devices can be found on a wide variety of applications, including motor assembly components. There are many types of shaft collars. To help you find the right shaft collar for your application, you can use Thomas Supplier Discovery Platform. The platform has over 70,000 product categories to help you find the right solution.
Clamp-type collars are reliable under constant loads, but may require additional support under shock loads. A shock load is a force generated by a relatively small mass that is rapidly increased by impact. Clamp-style collars are designed to counteract this force, and an undercut on the shaft may help them stay firmly in place. Clamp-style collars are also available in two-piece designs, which offer a high holding force and ease of assembly.
A shaft collar is an important machine component. It holds and positions sprockets on a shaft. It also acts as a mechanical stop, and helps prevent a shaft from slipping. They can also be used to limit the movement of cylinders and actuators. These simple components are found in virtually every type of machinery.
The torque-generating force in a set-screw shaft collar is absorbed by friction between the threads and the clamp body. The friction between these parts helps compensate for the lost torsioning effort, which can lead to the collar failing to hold. Alternatively, a torque wrench can help control the final torque of the shaft collar.
Types
There are many different types of shaft collars available for different applications. It is important to understand the characteristics of each to find the right one for your application. The most common shaft collars are made from steel or aluminum, but some are also made of plastic. These are relatively inexpensive and lightweight, but their holding power is limited. Titanium shaft collars are much lighter than aluminum and are resistant to extreme temperatures, but they are only used in a few specific applications.
Another type is a clamp collar, which is mounted using a compression method. Compared to the set screw type, clamp collars are much stronger and have a higher holding power. Clamp collars come in either a one-piece or two-piece design. One-piece collars are used in applications where the shaft is split and requires a positive stop.
The strength of a shaft collar depends on the type of screw used to attach it to the shaft. The screw’s strength and diameter will affect the holding power of the shaft collar. In most cases, a manufacturer will offer the proper screw with the collar. In some cases, however, a non-standard screw may be more appropriate.
The set screw collar is one of the oldest types. Its disadvantage is that it can be difficult to move and may damage the shaft. Also, it is not as secure as a clamp-based collar. In addition, two-piece hinged shaft collars are the most convenient. One-piece collars are difficult to move, while two-piece collars can be moved easily along the shaft without separating components.
Dimensions
Shaft collars are a complex component and their dimensions are crucial to the performance of the application. Designing a shaft collar requires consideration of a variety of factors, such as the type of material, bore size and geometry of the shaft. The manufacturer of a shaft collar will usually publish performance data on its website, or users can contact them for assistance.
The material used in shaft collars has a significant impact on the collar’s strength and its holding capacity. Shaft collars should be made from a high-quality, corrosion-resistant material. The strength of the screw also plays an important role in the collar’s holding capacity. Generally, a collar’s manufacturer will provide the appropriate type of screw for the application. However, in some cases, a non-standard screw may be necessary.
Shaft collars are available in a variety of styles. One-piece collars are often used in applications where there is minimal or no disassembly or adjustment required. Alternatively, two-piece collars may be used when frequent disassembly is needed. Regardless of the style, the size of shaft collars should be consistent with the requirements of the assembly.
Shaft collars are made from steel or aluminum. They offer good holding power and are lightweight. Steel shaft collars are durable and have good corrosion resistance. However, the grade of steel can affect their performance. Stainless steel collars are easier to machine and have improved corrosion resistance. However, they may reduce the holding power.
Stainless steel
A stainless steel shaft collar is a simple mechanical component used to secure a shaft. It is used for many different applications, most commonly in motors and gearboxes. They also function as locating components, mechanical stops, and bearing faces. These collars are available in different sizes and can be used for a variety of different purposes.
Shaft collars come in various materials, including stainless steel, aluminum, and polyamide. They are available with a variety of different finishes, including electroless nickel plating. Stainless steel shaft collars are available in various diameters, including 5/16 in. through 5/8 in. They are also available in single and double split styles.
CZPT offers a full line of stainless steel shaft collars in both 303 and 316 stainless steel. These collars are resistant to corrosion caused by water and a wide variety of commercial-grade cleaning agents. They are also supplied with fastening hardware of similar material. For added durability, CZPT shaft collars are also available in engineered plastic.
Stainless steel shaft collars can be easily adjusted for the proper torque. They come in various sizes and are easy to install and remove. They can also be re-bored if necessary. One type of shaft collar is quick-clamp, which is equipped with a clamping lever and a handle. It’s ideal for frequent setup and adjustment.
Quick-clamp shaft collars
Quick-clamp shaft collars are a simple and convenient way to secure a shaft. They have a flush handle that sits flush with the outside diameter of the shaft and can be easily adjusted by hand. They are made from lightweight aluminum and stainless steel hardware that does not mar the shaft.
These shaft collars replace standard hardware and are easy to install and remove. Quick-clamp shaft collars are available in one, two, and three-piece clamping styles. Some quick-clamp shaft collars have an integrated hinge and countersunk mounting holes for easy mounting. They can also have a knurled nut for easier locating.
Quick-clamp shaft collars are a convenient option for many types of packaging machinery. They can be installed and adjusted with no tools, making them an efficient choice for frequent changeovers and setups. CZPT offers two types of quick-clamp shaft collars. The first type has a cam lever that sits flush with the outside diameter and is finger operated. The second type has an adjustable tension-adjustment screw for easy adjustment. Both designs are ideal for low-rpm applications where frequent changeovers are needed.
Quick-clamp shaft collars are made of black anodized aluminum and steel fasteners. These shaft collars are available in sizes ranging from 0-300mm and in various designs. A quick-clamp shaft collar has a high load-bearing capacity, and a high torque capacity. Axial load capacities and torque specifications are non-binding guidance values and do not represent a warranty or guarantee of their characteristics.
editor by CX 2023-11-14
China OEM 3.5mm Twistable Laptop Wireless Microphone Mic for Notebook PC So-DIMM diy shaft collar
Product Description
Dowdon Company are manufacturing in Cellphone and Computer accessories,; Laptop Wireless Microphone,; Mic,; Microphone,; Lapel Microphone,; Hidden Microphone,; Collar Microphone,; Conference Microphone,; Microphone Wireless,; Table Microphone etc
3.;5mm Twistable Laptop Wireless Microphone Mic for Notebook PC So-DIMM
Introductions:;
This is 0.;14″ mini microphone for PC laptop and notebook.; It is just plug and play,; easy install,; good choice for you.;
Specifications:;
1.; Jack:; 0.;14″
2.; Length:; 4.;72″
3.; Color:; Black
4.; Sensitivity:; -54± 3dB
5.; Impedance ≤ 2.;2kΩ
6.; Weight:; 18g
7.; Mic Dimensions:; 6.;0X5.;0mm
8.; Directivity:; Omni directional
9.; Connector:; 3.;5mm stereo plug
10.; Frequency Range:; 20Hz-20,; 000Hz
11.; Operating Volt:; 1V-10V(Standard Voltage = 3V);
Features:;
1.; New with high quality
2.; It is just plug in and play it
3.; Flexible cable design for easy height and angle positioning
4.; Flexible pedestal shaft adjusts height and angle positioning quickly.;
5.; Suitable for the internet telephone VoIP or SKYPE and speech recognition at the notebook
6.; Easy to install,; no need to pay the expensive repairing cost and soldering
7.; Perfect for internet chatting by MSN,; Yahoo Messenger and so on.;
| Style: | Microphone |
|---|---|
| Jack: | 0.14" |
| Length: | 4.72" |
| Color: | Black |
| Sensitivity: | -54±3dB |
| Weight: | 18g |
| Customization: |
Available
| Customized Request |
|---|
Shaft Collar
A shaft collar is a common machine component that provides mechanical support to shafts. It is found in motors and gearboxes and serves several important functions. Its design makes it an easy component to install. In addition to providing mechanical support to shafts, shaft collars can also serve as locating components and bearing faces.
Sizes
Shaft collars are complex components with several factors that determine their performance. Typical considerations include the style, materials used, bore size, and shaft geometry. Manufacturers typically have information on these factors on their websites. Users can also contact them for advice. These components are available in different sizes and types.
Shaft collars are available in a wide range of sizes, from 1/8 inch to six inches. They can also be re-bored if necessary. There are two main types of shaft collars. The basic one uses set screws, which may mar the shaft. The other type features a clamp screw and a hinge on one side. This eliminates the risk of losing screws.
The most common types of shaft collars are made from steel or aluminum. Plastic shaft collars are lightweight and inexpensive, but have reduced holding power. Steel shaft collars are more durable and hold their shape without bending. They also tend to be corrosion resistant. The steel grades used can have a big impact on their performance. For example, the 12L14 alloy is easier to machine, but does not do well in welding applications. Stainless steel shaft collars offer enhanced corrosion resistance, but reduced holding power. They are most commonly made from 304 stainless steel.
Shaft collars are an integral part of many mechanical systems. They are used to mount shafts onto flat surfaces and hold mechanical components in place. These accessories are available in a wide range of sizes and styles. Depending on the application, a shaft collar can be made to fit virtually any shaft.
The material used for shaft collars is also an important factor. The material of the shaft collar can make a big difference in the performance of the collar. The screw can be either flat or hex. The material will also determine the holding power. A screw with a hardened center will provide better holding power.
Another factor affecting the holding power of shaft collars is its surface treatment. The most common types are steel, black oxide, and zinc-plated. The latter is beneficial as it reduces the friction coefficient and enhances the holding power. Zinc-plated collars are better corrosion resistant than black oxide. However, the black oxide treatment is more effective because it prevents slippage.
Construction
Shaft collar construction involves the construction of a collar around an underground shaft. This structure consists of steel casing and concrete that extends below the surface of the ground. The concrete may be constructed using conventional or specialty cements. It may also contain accelerators and other additives to improve its holding strength. The concrete may also contain heavyweight or lightweight aggregates for optimal properties.
There are two main types of shaft collars. The double split collar is the most common type. It has a split design in the middle and is fastened using two allen head cap screws on each side. It has greater holding power than a solid collar, and the two-piece design makes it easier to install and replace. In addition, double split collars don’t require disassembling the entire shaft and its components.
There are many factors to consider when selecting a shaft collar. The material, holding power, and surface treatment of the shaft collar will affect its ability to withstand the load without slipping. These factors must match the specifications of the application in order to maximize its safety. A guide can help you choose the most appropriate shaft collar for your needs. The holding power of a shaft collar depends on the material used for construction and the screw size.
Shaft collars are used for a variety of applications that require a secure grip on mechanical components. They can be used on shafts, tubes, piping, and even flat surfaces. Only the highest quality collars are approved for use in industrial settings. These collars help ensure proper alignment of mechanical components and prevent any unnecessary movement. There are three different types of shaft collars. One type is a two-piece collar that is held together by two socket head screws.
Shaft collars may include an extended concrete pad at the surface. This concrete pad can support surface equipment and piping support assemblies. The shaft collar extends below temporary bracing material and within the retainment wall. The extended portion of the collar is then extended into the competent rock. From there, the collar transitions to a shaft lining assembly.
Functions
A shaft collar is a simple device that plays a critical role in a wide variety of industrial applications. Its primary functions are to hold components in place, locate components on the shaft, and form an attachment between a shaft and another component. In designing a shaft collar, a designer needs to consider several factors, including the material, bore size, and geometry of the shaft. It is also important to consider the specific requirements of the system.
Threaded collars are superior to smooth-bore collars in many ways. Threaded collars are more resistant to axial loads than smooth-bore collars, which rely on friction. Because the collar and shaft are threaded, they are practically impossible to move axially without breaking the shaft.
There are many types of shaft collars, each with their own unique properties. Each collar has different applications, and its performance must match the needs of the application. For many applications, holding power is paramount, while other performance factors include weldability, inertia, conductivity, corrosion resistance, and precision of collar-face relative to the bore.
While shaft collars may exert some holding force, they also exert other forces on the shaft. For example, they are ideal for splitting hubs, where they act as interfaces between various components. In addition, their close tolerances allow them to exert minimal force on the hub. This allows them to provide increased holding power while minimizing the force needed to close the hub.
Despite their simplicity, the shaft collar plays a crucial role in machine design. They hold components in place and provide necessary positioning for power transmission. Additionally, they are used as spacers in motor assemblies. And, they can also act as mechanical stops, limiting the movement of the shaft. You can find them in virtually any type of machinery.
Another type of shaft collar is the threaded collar, which can be axially or radially attached to the shaft. Its design has an internal thread that helps to precisely position it along the shaft. Internal threads also offer enhanced support for high axial loads. Internal threads also act as a positive mechanical stop.
Applications
Shaft collars are used in a variety of industrial applications. They serve as accurate stops and easy-to-adjust spacers. They can be used on glass, thin-wall tubing, and plastic. Other applications include optical measuring instruments and positioning systems for MRI machines. These collars are available in different sizes, materials, and styles.
The material used for shaft collars can have a significant impact on their performance. A collar’s holding power is also affected by the strength of its screw. Generally, a collar manufacturer will provide a screw that is compatible with the application. However, in some cases, it is necessary to use a nonstandard screw.
The clamp-style collar is reliable under constant loads, but it may need extra support when shock loads are present. In these situations, a small mass is impacted, and high forces are created. A positive stop can help a clamp-style collar stay in place during such shock loads. Alternatively, a collar undercut on a shaft can provide positive stops in both axial directions.
There are many different shaft collar designs and styles. Choose the right one for your application by considering your specifications. Different styles have different purposes, so consider the type and material that is right for your application. Some manufacturers offer a variety of different styles to choose from. You can visit their website or call their customer service representatives for assistance. This way, you can choose the best shaft collar for your specific needs. These collars are a very important part of many mechanical systems.
Clamp-style collars are an excellent choice when axial adjustment along the shaft is required frequently. These collars are easy to install and remove and do not mar the shaft. In addition, they provide excellent clamping force and impressive holding power. Quick-clamp collars are also a great choice for light-duty applications. They allow for fast and easy adjustment and are particularly useful in packaging and printing industries.
Shaft collars are composed of two components: a central bore and a second component. The first component is preferably made of resilient elastomeric material. The second component is made of a plastic material and has a relative stiffness that helps the shaft collar slide on a shaft without causing too much stress.
editor by CX 2023-11-09
China Best Sales China Factory ODM OEM Shaft Collar Sleeve Bushing for Machinal Parts Pump Parts shaft collar alternatives
Product Description
Product Description
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Company Profile
HangZhou Xihu (West Lake) Dis. Machinery Manufacture Co., Ltd., located in HangZhou, “China’s ancient copper capital”, is a “national high-tech enterprise”. At the beginning of its establishment, the company adhering to the “to provide clients with high quality products, to provide timely service” concept, adhere to the “everything for the customer, make customer excellent supplier” for the mission.
Certifications
Q: Where is your company located ?
A: HangZhou ZheJiang .
Q: How could l get a sample?
A: Before we received the first order, please afford the sample cost and express fee. we will return the sample cost back
to you within your first order.
Q: Sample time?
A: Existing items: within 20-60 days.
Q: Whether you could make our brand on your products?
A: Yes. We can print your Logo on both the products and the packages if you can meet our MOQ.
Q: How to guarantee the quality of your products?
A: 1) stict detection during production. 2) Strict completely inspecion on products before shipment and intact product
packaging ensured.
Q: lf my drawings are safe?
A: Yes ,we can CZPT NDA.
| Material: | Carbon Steel |
|---|---|
| Load: | Drive Shaft |
| Stiffness & Flexibility: | Stiffness / Rigid Axle |
| Journal Diameter Dimensional Accuracy: | OEM/ODM/Customized |
| Axis Shape: | Straight Shaft |
| Shaft Shape: | OEM/ODM/Customized |
| Customization: |
Available
| Customized Request |
|---|
Different Types of Shaft Collars and How to Choose the Right One For Your Needs
A shaft collar is a simple machine component, but its role is crucial in a variety of power transmission applications. It is most commonly found in gearboxes and motors. Its simple design makes it a relatively easy component to install. In addition to being useful for bearing faces, shaft collars are also used as mechanical stops.
Single split shaft collars
Single split shaft collars are a common design choice for industrial applications. They provide easy installation and disassembly, reducing downtime and labor. Unlike traditional collars, they use full seating torque of set screws, resulting in even distribution of forces along the shaft circumference. In addition, they provide stronger holding power.
Single split shaft collars are available in a variety of sizes and materials. They are typically made of stainless steel, alloyed steel, or nylon. They are available with a black oxide finish or a smooth finish. In addition, they can be manufactured to custom sizes. The benefits of shaft collars manufactured by Power Rite are the high quality of their materials and the close tolerances of their manufacturing process.
Single split shaft collars are available in D-bore or hex bore configurations. They are designed to fit shafts with diameters from 1/4″ to 6″. Some of these types also have a proprietary black oxide finish. Single split shaft collars can be manufactured with a range of materials, including 303 stainless steel and 1215 lead-free steel. They can also be made with engineered plastic.
Single split shaft collars are an excellent choice for applications where accurate positioning is essential. These collars can be easily installed and removed without removing any of the shaft components. They feature double grub screws to help tighten the clamp around the shaft. This feature makes installation and removal easier and reduces downtime.
Single split shaft collars are also available in a lightweight style for applications where space is an issue. While these collars are ideal for light-duty applications, they are not ideal for heavy-duty environments. Single split shaft collars are generally made of a softer material, such as steel. They have high torque capacities and hold securely around a shaft. However, their high holding power and low friction means they can damage a shaft or cause indentations that make repositioning the shaft difficult.
Clamp-style shaft collars are another option for tougher installations. This type offers more clamping power than a one-piece shaft collar. They come in either a one-piece or two-piece design, and can be installed by hand.
Set screw collars
Set screw collars are used to secure shafts. They are available in a variety of sizes and materials. Available options include hex socket, cup point, and 3A thread screws. They are suitable for a variety of industries, including food, wood, and chemical. A distributor of set screw collars can custom-design them to meet the specifications of a given application.
There are many different types of shaft collars, which include socket set screw collars, 2-hole set screw collars, and metric and stainless steel collars. In addition to these, you can also find corrosion-resistant set screw collars with a black oxide finish. These collars are ideal for industrial and commercial applications and are RoHS compliant.
Set screw collars are the most cost-effective option for shaft collars. They also offer lightweight options for applications where space is at a premium. Additionally, they can be equipped with a second screw positioned at 90 degrees to provide additional load capacity. They also come with a keyway to accommodate keyed shafts. These collars provide a reliable solution for securing shafts in a variety of applications.
Compared to set screw collars, clamp-style collars are easier to install and have greater holding power. They are available in one and two-piece versions. Clamp style collars are designed to lock onto a shaft while not damaging it. In addition, they are easily removed and reinstalled. They can be used in a variety of settings, including in guiding systems and bombsights.
Set screw shaft collars are an excellent choice for applications where precision is important. They prevent shafts from moving and hold power transmission components in place. The set screw collar is set in place with a grub screw or set screw. The screw driver can adjust the set screw to achieve the desired position.
Quick-clamp shaft collars
Quick-clamp shaft collars are a simple yet effective way to secure shafts. These collars have an eccentric lever that generates a locking force on the shaft. They are easy to install and remove and are manufactured with an aluminum design. In addition, these collars have a low mass inertia value. They are available in both one-piece and two-piece styles. Both styles have outer diameter flats for mounting other components.
The Quick-clamp shaft collars are resilient and feature a flush handle. They are easy to install and adjust, eliminating the need for tools and reducing production downtime. Another feature of these collars is that they have a high-strength tension adjustment screw that ensures compatibility with a wider range of shaft tolerances. These collars also have an axial holding power adjustment screw.
CZPT manufactures two types of quick-clamp shaft collars. One type has a cam lever that sits flush with the outside diameter and is finger-actuated. The other type is a clamp-style collar with a tension-adjustment screw. This design is better suited to low-rpm applications, or for frequent changeovers.
Choosing the right shaft collar for your application
Shaft collars play a key role in many industrial applications, and choosing the correct one is critical. They need to be designed properly and have the appropriate performance characteristics to ensure safe and effective operation. In this article, we will look at the different types of shaft collars and how to choose the right one for your needs. Typically, shaft collars are made from steel or aluminum, coated with zinc or another corrosion resistant material. But they can also be made from non-metallic materials.
Shaft collars come in a variety of shapes and materials, and the right one for your application will depend on these features. The key factors to consider are the material, holding power, and surface treatment, and their alignment with your application specifications. The shaft collars that fit your application best are often highly customizable, so it is important to determine the exact specifications for your application.
Shaft collars are simple and versatile components that are used to secure bearings on a shaft. They also serve as mechanical stops and can help to align and space other components. Shaft collars are widely used in gearbox assemblies, flagpoles, medical instruments, and other applications. They are available in a wide variety of styles, and can be used for nearly any application.
The type of shaft collar you choose will depend on the application and the type of machine. A heavier duty shaft collar will provide better vibration and shock resistance. These collars are typically designed for off-road or mining applications, and can be made of heavy-duty steel. They also provide more holding power, as double-wide shaft collars can provide an additional 25% of holding power.
When choosing a shaft collar, it’s important to consider the application and the required level of maintenance. Some assemblies will only need minor adjustments, while others require frequent disassembly. A two-piece shaft collar is a better option for assemblies that will have to be removed often.
editor by CX 2023-05-29
China Hot selling OEM Customised High Quality Aluminum Single and Double Split S Stainless Steel Split Shaft Collar aluminium shaft collar
Product Description
Product Description
ONE-PIECE
One-piece shaft collars wrap around the shaft for even distribution of clamping forces. This results in a tight fit and greater holding power, without the shaft damage caused by set screws. Clamp collars are easy to remove, indefinitely adjustable, and work well on virtually any shaft. we uses carefully selected materials and proprietary processes on its one-piece collars to ensure the clamping gap remains open for simpler and more precise adjustment, installation and fit. we manufactures one-piece clamp shaft collars in 12L15 lead-free steel with a zinc or proprietary black oxide finish, 303 and 316 stainless steel, high-strength 2571 aluminum, and engineered plastic. Bore sizes range from 1/8″ to 6″ and 3mm to 150mm.ONE-PIE
1.materials:stainless steel,alloy steel ,aluminum ,brass etc.
2.Finish: Zinc plating, Nickel plating,nature
3.competitive price ,prompt delivery
4.OEM service as your drawings
Technics
1.Milling 2.grinding 3.Turning 4.wire-cutting 5.CNC bending 6.CNC machining 7.Stamping 8.forging 9.boring 10.broaching and so on .
Accuracy
1.Milling:0.01mm 2.Turning:0.01mm 3.Grinding:0.002mm 4.Wire-cutting :0.005mm 5.CNC Machining : 0.005mm
Company Profile
RunCheng Import and Export Co., Ltd is the leading professional OEM/ODM manufactory of auto parts, hardware, graphite products, sanitary ware and mechanical items. Product ranges include CNC machining parts, casting parts, stamping parts, forged parts, turning parts, pipe fitting, rubber parts, CZPT and many more.
We ensure the highest quality by using only the highest quality raw materials and by subjecting all our products to a rigorous Quality Control System. The quality control of our large-scale production process conforms to ISO9001 standards.
We have won the trust of our clients with our top quality products and outstanding service.
Our business is built on the following 4 advantages, namely Full range of products, Top quality, Outstanding service and Reasonable price!
Contact us at once and let′ S do mutually beneficial business together!
Production ability
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EQUIPMENT LIST |
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NAME
|
SPECIFICATION |
BRAND |
ORIGINAL PLACE |
QUANTITY |
|
CNC Machines |
Graph 600 |
KNUTH |
CHINA |
20 |
|
1370 |
KAFO |
TAPAN |
20 |
|
|
EDM Machines |
ZNC450 |
BHangZhouNA |
ZheJiang |
20 |
|
ZNC430 |
BHangZhouNA |
ZheJiang |
30 |
|
|
Grinding Machines |
ACC-350ST |
BESFORD |
CHINA |
50 |
|
Auto Lathe Machining |
L150G-II |
OKUMA |
CHINA |
80 |
|
Wire Cutting Machines |
DK7732 |
NEW FAST |
CHNA |
30 |
|
Milling Machine |
SHCM-97A |
GENTIGER |
ZheJiang |
20 |
|
CMM Machine |
CRT-PA574 |
MITUTYO |
JAPAN |
10 |
|
Hardness Tester |
TILO-T60 |
MITUTYO |
JAPAN |
5 |
Productions showing:
Equipments & Working plant:
Worry about our quality problem?
We are an IATF16949:2016 Certifed supplier, strictly execute inspection on ISO quality control system. All our products will pass 10-step inspections: it starts from incoming material inspection to IPQC, then FQC and final inspection with reports before shipment.
Packaging & Shipping
Generally carton or wooden case or plastic foam with standard export wooden pallet , or as per consumer’s requirements.
Certifications:
Your Satisfaction, Our Motivation!
FAQ
Q1. Are you factory or trading company?
A: We are a customized factory with independent oversea trading office .
Q2.Can you provide sample for us?
A: Yes, free sample is available
Q3. What raw material do you use?
A: Stainless Steel, Carbon Steel, Mild Steel, Galvanized Steel, Aluminum alloy, brass, copper, Aluminum etc.
Q4. What finishes can you provide?
A: powder coating, polishing, zinc/nickel /chrome plating, painting, anodized, hot dip galvanized, sandblasted etc.
Q5. How do you ensure quality control?
A: We inspect every process based on your drawings or samples and also check the products before packing
Q6. Is small quantity available?
A: Yes, Small quantity for trial order is available.
Q7. How do you ship the goods?
A: We have our cooperation forwarder, they can deliver the goods to you in very short time with competitive price, and you can ship by your own agent as your convenience.
Q8. How about your delivery time ?
A: 3-10 days for samples and 15-45 days for mass production .
Q: How To Place A Order?
* You send us drawing or sample
* We make the sample and send it to you
* You think the sample is good then place an order and pay us 30% deposit
* We start to make the product
* When the goods is done, we take photoes for your check and you then pay the balance
* We deliver the products to courier company
| Application: | Auto and Motorcycle Accessory, Machinery Accessory, Transmission |
|---|---|
| Standard: | GB, EN, JIS Code, TEMA, ASME, Customed |
| Surface Treatment: | Anodizing |
| Production Type: | Mass Production |
| Machining Method: | CNC Turning |
| Material: | Nylon, Steel, Plastic, Alloy, Aluminum, Cold Forming Steel |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How to Choose the Right Shaft Collar
A shaft collar is a small, inexpensive machine component that serves a variety of purposes in power transmission. It is most commonly used in gearboxes and motors. It can serve as a mechanical stop, bearing face, or locating component. Its simple design makes it easy to install. Here are some of the most common types and their functions.
Function
Shaft collars are an important part of many mechanical systems. These devices hold mechanical components on a shaft and also help mount shafts on flat surfaces. They are available in many different styles, sizes, and materials. Selecting the right shaft collar is essential in preventing damage to components. Stafford Manufacturing, a leading manufacturer of shaft collars and other related mechanical components, can help you choose the right one for your application.
There are two main types of shaft collars. The first is the Heavy Duty type. It has a larger outer diameter and wider opening. While this may seem to increase holding power, the problem with that is that it can reduce the amount of space the collar has on the shaft. On the other hand, the Thin Line type is similar, but is made with smaller outer diameters. Another type is the Threaded Bore shaft collar. These shaft collars offer exceptional axial holding power, and are designed to protect threaded shafts without causing any damage.
A shaft collar has many uses and is typically used in industrial applications. It can act as a spacer and to stop shaft movement in reciprocating applications. It can also be used to align and position parts of automation machinery.
Types
There are several different types of shaft collars. These components are critical for a variety of applications, and their design plays a large role in the performance of the resulting product. To select the most appropriate collar, designers must consider several factors, including the style, material, bore size, and geometry of the shaft. Many manufacturers provide performance data, and users can contact them for assistance.
There are many different types of shaft collars, which make it important to understand how each one works and what applications they can serve. Fortunately, shaft collars are easy to install and require little maintenance. Whether you need to secure industrial railings or position medical equipment, shaft collars are a versatile component that can be tailored to meet your needs.
One type of shaft collar is the locking collar. This type of shaft collar has a threaded end that is designed to mate with spindle bearings. They offer an increased TIR than standard shaft collars and allow for precise preload control. They also feature slots for spanner wrenches.
Sizes
Shaft collars come in a variety of sizes. You can get a small diameter shaft collar for small equipment, or a large diameter shaft collar for larger equipment. Both styles are made from solid steel, and they come in several thicknesses. You can choose between one-half inch and six-inch collars, depending on your needs.
There are no specific standards for shaft collars, but most manufacturers have similar designs. They’re either single-point faced or double-split, and can be fine or coarse threaded. They’re often used as mechanical stops, bearing faces, or as locating components. Their bore is either fine or coarse, and their outside diameter and width are determined by the shaft diameter.
Shaft collars are commonly found in mechanical and automation equipment. These ring-shaped devices hold motor components, sprockets, and bearings in place. They also allow them to be adjusted and positioned precisely. A shaft collar is often used to connect the end of a shaft to a mechanical stop.
Another type of shaft collar is called a set collar. It has a recessed area for a screw to bite into a shaft. These collars are perfect for holding sprocket hubs, bearings, and spacers. They can also be used as a rigid coupling.
Cost
When choosing a shaft collar, consider its intended application and cost. Some shaft collars are very expensive while others are quite affordable. Choose one that meets the needs of your assembly. If you’re using the shaft collar infrequently, a clamp style or a set screw style may be a better choice. Then, you can easily adjust or disassemble it with just a few tools. If you’re using it more frequently, choose a two-piece shaft collar.
The material of the shaft collar is also an important consideration. Steel and stainless steel are common choices. While both materials are strong and durable, steel tends to have better holding power. However, aluminum shaft collars are lighter and provide better strength-to-weight ratio. The type of material you choose depends on the amount of corrosion protection you need, and whether you’ll need the collar to resist extreme temperatures. If the shaft collar is going to be used in a hot environment, you may want to go with a titanium collar.
There are many different sizes and types of shaft collars. The type of collar you choose depends on the specific application and the system it’ll be used in. Consider the dimensions of your shaft, the material of the shaft, and the length of the shaft to find the right fit. If you’re not sure what size you need, ask a manufacturer for help.
Placement on shaft
In some applications, the placement of the shaft collar can be critical to the overall performance of the machine. The collar’s design must take many factors into account, including material, style, bore size, and shaft geometry. If a user is uncertain of the proper placement of their collar, they should refer to the manufacturer’s website for guidance.
While shaft collars may look simple, they’re actually essential mechanical components that are used in almost every type of machinery. Despite their ubiquitous use in every industry, they are often underappreciated due to their complexity. Many people aren’t aware of their importance or the various types of collars available. This shaft collar guide will provide detailed information to help you find the right shaft collar for your specific application.
The surface treatment of the shaft collar is another important factor that contributes to its holding power. The most common treatment is a black oxide finish. This finish enhances screw torque while preserving the frictional properties of the bore. This finish can be further optimized by applying light oil to the screw. Zinc plating is also a good option for shaft collars. This material offers better corrosion resistance, but can reduce holding power.
Clamp style
A clamp style shaft collar is a simple and effective tool for securing shafts in machine tools. Its two-piece design allows for quick and easy positioning adjustments and has greater holding power than set screw collars. In addition, its friction-based connection maintains ease of use and prevents shaft damage. This type of collar is also more corrosion resistant than set screw collars.
There are several different types of shaft collars, including single and double split collars. Single-piece clamp collars are anchored into the shaft with a single tangential screw, whereas double-piece collars are anchored to the shaft with two socket cap screws. The latter type provides more stability and axial holding power and is suitable for rotating assemblies. A single or double-piece clamp collar can also be threaded to allow for precise positioning along the shaft. Its internal threads also provide enhanced support for high axial loads and act as a positive mechanical stop.
There are different types of shaft collars, each with its own set of advantages and disadvantages. A set-screw collar may be preferred over a clamp-style shaft collar, but it’s not the only choice. A set-screw collar can severely mar the shaft and can prevent fine adjustments. However, it is a good idea to use the torque wrench when tightening a shaft collar.
Zinc plated
Zinc plated shaft collars are available in a variety of sizes. They are precision machined from cold finished steel bar stock and zinc plated for corrosion resistance. They are also very attractive. They are made in the USA. Whether you need a zinc-plated shaft collar for a simple repair or a more complicated installation, Lovejoy has the right solution for your needs.
The CZPT MSP-12-FZ two-piece shaft collar has a 12mm bore, 28mm OD, and 11mm width. Its clamp style design allows you to easily install and remove the shaft collar. It is easily adjustable and is stamped with the CZPT name.
editor by CX 2023-05-24
China OEM ID 8mm Quick Clamping Aluminum Quick Release Shaft Collar clamping shaft collar
Product Description
Product Description
Product Description
Shaft mounting collars quick release type
1.materials:stainless steel,alloy steel ,aluminum ,brass etc.
2.Finish: Zinc plating, Nickel plating,nature
3.competitive price ,prompt delivery
4.OEM service as your drawings
Technics
1.Milling 2.grinding 3.Turning 4.wire-cutting 5.CNC bending 6.CNC machining 7.Stamping 8.forging 9.boring 10.broaching and so on .
Accuracy
1.Milling:0.01mm 2.Turning:0.01mm 3.Grinding:0.002mm 4.Wire-cutting :0.005mm 5.CNC Machining : 0.005mm
Production ability
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EQUIPMENT LIST |
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NAME
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SPECIFICATION |
BRAND |
ORIGINAL PLACE |
QUANTITY |
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CNC Machines |
Graph 600 |
KNUTH |
CHINA |
20 |
|
1370 |
KAFO |
TAPAN |
20 |
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EDM Machines |
ZNC450 |
BHangZhouNA |
ZheJiang |
20 |
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ZNC430 |
BHangZhouNA |
ZheJiang |
30 |
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Grinding Machines |
ACC-350ST |
BESFORD |
CHINA |
50 |
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Auto Lathe Machining |
L150G-II |
OKUMA |
CHINA |
80 |
|
Wire Cutting Machines |
DK7732 |
NEW FAST |
CHNA |
30 |
|
Milling Machine |
SHCM-97A |
GENTIGER |
ZheJiang |
20 |
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CMM Machine |
CRT-PA574 |
MITUTYO |
JAPAN |
10 |
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Hardness Tester |
TILO-T60 |
MITUTYO |
JAPAN |
5 |
Productions showing:
| More Detail Informations | |
| Sample Available |
1.Sample is free of charge if we have the existing,you only need to pay the freight cost.Sample will be provided within 3 to 10 working days. 2.If the products is non-standard and no existing tooling inventory,The full mould cost needed prepaid, sample will be provided within 7 to 15 working days, you’ll pay the freight cost. |
| MOQ | 1pcs |
| Pricing Term | EXW HangZhou ,FOB,CIF,CNF,DDU,etc. |
| Payment Term | TT(30% in advance as deposit,balance before delivery),L/C,Western Union,PayPal etc. |
| Port of loading | HangZhou port or ZheJiang port. |
| Lead Time | 15-35 working days after order and deposit received. |
| Warranty |
1.We shoulder the ability based on product categories to determine the warranty, and guarantee more than 18 months. 2.We don’t assume responsibility for the damage which is caused by indirect, accidental events at anytime anywhere. |
Founded in 2005,HangZhou HC Co.,Ltd is an IATF16949:2016 manufacturer.We have more than 20 years of production experience in the production of cnc machining/Milling parts,cold forming,graphite products, We not only have new imported prodution equipment and spacious storage space,but also have a group of experienced workers and professional engineering R & D team.Therefore, our company has enough strength to meet the needs of customers.
Equipments & Working plant:
Worry about our quality problem?
We are an IATF16949:2016 Certifed supplier, strictly execute inspection on ISO quality control system. All our products will pass 10-step inspections: it starts from incoming material inspection to IPQC, then FQC and final inspection with reports before shipment.
Packing:Generally carton or wooden case or plastic foam with standard export wooden pallet , or as per consumer’s requirements.
Certifications:
Your Satisfaction, Our Motivation!
FAQ
Q1. Are you factory or trading company?
A: We are a customized factory with independent oversea trading office .
Q2.Can you provide sample for us?
A: Yes, free sample is available
Q3. What raw material do you use?
A: Stainless Steel, Carbon Steel, Mild Steel, Galvanized Steel, Aluminum alloy, brass, copper, Aluminum etc.
Q4. What finishes can you provide?
A: powder coating, polishing, zinc/nickel /chrome plating, painting, anodized, hot dip galvanized, sandblasted etc.
Q5. How do you ensure quality control?
A: We inspect every process based on your drawings or samples and also check the products before packing
Q6. Is small quantity available?
A: Yes, Small quantity for trial order is available.
Q7. How do you ship the goods?
A: We have our cooperation forwarder, they can deliver the goods to you in very short time with competitive price, and you can ship by your own agent as your convenience.
Q8. How about your delivery time ?
A: 3-10 days for samples and 15-45 days for mass production .
Q: How To Place A Order?
* You send us drawing or sample
* We make the sample and send it to you
* You think the sample is good then place an order and pay us 30% deposit
* We start to make the product
* When the goods is done, we take photoes for your check and you then pay the balance
* We deliver the products to courier company
| Application: | Auto and Motorcycle Accessory, Machinery Accessory |
|---|---|
| Standard: | GB, EN, JIS Code, TEMA, ASME |
| Surface Treatment: | Anodizing |
| Production Type: | Mass Production |
| Machining Method: | CNC Turning |
| Material: | Nylon, Steel, Plastic, Alloy, Aluminum |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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Types of Shaft Collars
A shaft collar is a simple machine component that is an integral part of many power transmission applications. It is most commonly found in motors and gearboxes and serves as a mechanical stop, locating component, and bearing face. Its easy installation and quick assembly make it an ideal component for a variety of applications.
Clamp-style shaft collars
Clamp-style shaft collars are fasteners that fit over shafts. They can be made of aluminum, steel, or titanium. Stainless steel collars are available in corrosion-resistant finishes to prevent galling. Engineered plastics are also available. Black oxide finishes improve corrosion resistance and provide a smooth surface for screw installation.
The holding power of Clamp-style shaft collars depends on the shaft’s bore size and concentricity, which are important factors in many applications. The fastening hardware is also important, as it can affect torque transmission. For example, forged screws are superior to broached screws in a number of ways, including reduced risk of reaming out. In addition, the material of the collar must be strong enough to withstand the torque required by the screw.
Shaft collars are complicated components. Their performance can determine the efficiency of an application. The design process is complex, and many factors are considered. Considerations include shaft geometry, bore size, and style. Shaft collar manufacturers will provide performance information on their website. If you are not satisfied with the information provided, you can contact the manufacturer.
Clamp-style shaft collars are made from high-quality materials. The metal used to produce them is lead-free and stainless, which resist corrosion. Moreover, these shaft collars have a high holding power, so they won’t mar your shaft and ensure proper alignment. These collars can be found in a variety of bore sizes, from 1/8″ to six inches.
Clamp-style shaft collars are available in lead-free steel, 303 and 316 stainless steel, and aluminum. They are available in a one-piece clamp or a two-piece clamp style. They are made of high-grade steel and are machined to a burr-free surface.
Clamp-style shaft collars have two-piece clamps that can be easily disassembled and installed in their proper position. Two-piece clamps are stronger than one-piece collars because all of the clamping force goes directly into the clamping shaft. Two-screw clamps have two and four-screws, and can also be wrench-tightened.
Set screw collars were one of the first shaft collars to be mass-produced. They were often used on line shafting in early manufacturing mills. While they can work well for simple shaft positioning, they’re not the most reliable option for complicated applications. Furthermore, set screws can cause damage to the shaft, making it difficult to reposition the collar or adjust its angle. For this reason, small flats are usually added to the shaft at set screw locations.
Set-screw shaft collars
Set-screw shaft collars are used to secure a shaft to a screw. They are available in several sizes and materials. Typical types include the solid, quick-release, split, and threaded styles. They come in an assortment of sizes and materials, including aluminum, zinc plated steel, and black oxide steel. Most are available in stock and are available in various sizes.
These collars come in many sizes and are ideal for use with standard round shafts. They are easy to install and disassemble and feature a high clamping power. They are also available in custom designs and materials. Set-screw shaft collars are available for use in various industries.
The company manufactures a variety of collars, including steel, zinc plated steel, and stainless steel. They also offer custom and adjustable collars. These collars are used in a variety of industries, including the food, chemical, pulp and paper, and wood industries. They are available with a variety of screw threads.
The screw and shaft material relationship must be compatible to ensure a secure fit. In addition, the shaft material should be softer than the screw material. For this reason, set-screw shaft collars are most effective when the shaft is made from softer material. Some setscrew shaft collars feature forged socket set screws to increase their holding power and torque capacity. Additionally, forged stainless steel set screws also increase their performance and hardness.
Shaft collars can be used on machines and transmission applications. They can be adjusted with a set screw or grub screw. In addition to setting the collar into place, a screw driver can also be used to adjust the grip on the collar. This type of shaft collar is often used in manufacturing applications.
Clamp-type collars are another type of shaft collars. These types allow the shaft to rotate and are used for mounting sensors and fixtures. These collars can be found in one-piece or two-piece styles. They can also be used in harsh environments.
Single split shaft collars
Single split shaft collars are used in many applications to protect the shaft from wear and tear. They are easy to install and disassemble, reducing downtime and labor costs. These collars utilize full seating torque of the set screws to apply equal force distribution around the shaft’s circumference, providing stronger holding power.
These shaft collars are available in a variety of materials. They are typically made from different types of steel, including stainless, alloyed steel, nylon, and aluminum. Some are even available in custom sizes. In addition to standard sizes, single split shaft collars also come in a variety of finishes, including black oxide and chrome.
Single split shaft collars come in metric and imperial sizes. They can be made of various materials, including zinc and lead-free steel. These collars are available with a black oxide finish for extra corrosion resistance. They are also available in 303 and 316 stainless steel. They can also be made from engineered plastics.
Single split shaft collars are the most popular style of shaft collars. They are easy to install and disassemble. They provide a tight fit and superior holding power over solid shaft collars. They are also easier to replace and can be used on a variety of shafts. In addition, single split shaft collars are easy to remove and adjust.
Single split shaft collars are available in a variety of bore sizes. They can fit shaft diameters from 1/8″ to four fifteen/16″. Ideally, the material used should be softer than the set screw. You can also choose between non-plated and chrome-plated collars. These collars are available in metric or imperial measurements.
Single split shaft collars are one-piece or two-piece designs. Single-piece shaft collars feature one screw and two-piece collars have two. They are easier to install than single-piece shaft collars and are suitable for lighter duty applications. Single split shaft collars are available in a variety of threaded bore sizes.
Single split shaft collars have a wide range of uses in industrial settings. They can secure bearings on shafts or locate components in motor assemblies. They can also function as mechanical stops. RS PRO offers a wide selection of shaft collars that meet and exceed industry standards.
editor by CX 2023-04-19
China TAIWAN SUNITY High Quality Zinc anodes OEM 27200-300400 30mm40mm8mm for Yanmar 6HA inboard square shaft collar
Condition: New
Engine: 4 Stroke
Fuel Type: Diesel
Cylinders: 6
Engine Position: Inboard
Dimensions (L x W x H) (mm): 30mm*40mm*8mm
anodes for rudder Application: Marine inboard engine parts : Oversea boat , Auto boat, power boat
anodes for rudder Material: High Purity Zinc Ingot
anodes for rudder Size: 40mm*40mm*10mm
anodes for rudder Weight: Within 1kg
anodes for rudder Packing: Carton
anodes for rudder Certificate: Available(ISO9
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Packing & Delivery About Sunity Why Choose Us Qualifications FAQ 1.PRODUCT ORIGIN?All of our products are made in ZheJiang .2. MOQ?a. MOQ is not the same for different products.b. The MOQ of small part is 500pcs, while the MOQ of the big part is 100pcs. It depends on the value and volume.c. Order amount less than USD5,000, we would charge additional USD50 to cover bank service charge at our side.3.DELIVERY TIME?Delivery time depends on the actual orders, usually it is 30-60 days after receiving deposit.4.HAVE THE PRODUCTS PASSED ANY CERTIFICATIONS?All our products are certification guaranteed. We can provide commercial inspection certification, certification of origin, GS, ISO9001, ISO14001, etc.5. DO WE PROVIDE SAMPLE SERVICE?a. We provide free sample if the cost is under $10 USD which customer bears the freight charges.b. Clients’ sample is welcome. We are CZPT to produce the specific products according to your sample.c. If you do not find the product you need, tell us detailed information, cheap heavy duty Platform trolley DIY electric hand carts conversion kits dual 250W dc Brushed gear motor we have the ability to design and manufacture as requested.6. WHAT IS THE PACKAGE FOR PRODUCTS?a. QTY less than MOQ: neutral package or our box package.b. QTY more than MOQ: our package or according to client’s requirement.c. Shipping Mark: normal mark or according to client’s requirement.
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Choosing a Shaft Collar
The shaft collar is a simple machine component used in a variety of power transmission applications. They are most often found on gearboxes and motors. Their simple design makes them an easy component to install and remove. Among other uses, shaft collars are used as bearing faces, mechanical stops, and locating components.
Clamp-style shaft collars
Clamp-style shaft collars fix many of the problems associated with set-screw collars. Available in two-piece and one-piece designs, these collars compress the shaft and lock into place. This allows for a uniform distribution of force on the shaft. Clamp-style shaft collars provide more holding power than set-screw collars, but they work best under consistent pressure. Clamp-style shaft collars also work better against negative forces, as they have a separate, un-tightened side.
Clamp-style shaft collars feature mounting holes in the outer diameter. Like clamp-style collars, mountable shaft collars can be installed on adjacent assemblies, but the mounting method does not affect holding power. Mountable shaft collars are commonly used in mounting sensor brackets. They may have rounded or flat outer diameters to accommodate the mounting process. Mountable shaft collars may also have tapped or flat holes to facilitate installation.
Quick-clamp shaft collars have the same functionality as clamp-style collars, but feature a removable lever. They are typically quick-to-install and do not mar the shaft. Quick-clamping collars are especially beneficial in applications that require light-duty torque. They also make for quick and easy adjustments.
Heavy-duty shaft collars feature larger outer diameters, a wider face, and a larger screw. These collars are ideally suited for d-shafting and can offer greater holding power than set-screw collars. These collars are typically manufactured from high-strength 2024 aluminum.
Clamp-style shaft collars can be used in many different applications. They can be used for a variety of applications, including bearings, and are especially suited for rotary machines. However, there are some drawbacks. While they may not be as flexible as set-screw collars, they can still perform well under constant loads. One drawback is that they tend to loosen under shocks and reduce the holding power of clamping hardware.
Another advantage of clamp-style shaft collars is that they do not mar the shaft and allow for easy positioning adjustments. Furthermore, they are easier to install and offer greater holding power than set-screw collars. These collars are made from high-quality materials with tight tolerances and are available in different bore sizes.
Clamp-style shaft collars are the most common type of shaft collars. They can be two-piece or one-piece. Among these, two-piece collars are the most convenient option. One-piece collars are hard to move, and two-piece collars have a hinge on one side and a clamp-style collar on the other side.
The materials used in Clamp-style shaft collars play a crucial role in their overall performance. They should be strong, corrosion-resistant, and have good holding power. They should also be able to withstand high temperatures. The most common materials used for shaft collars are steel and aluminum. Some types are made from stainless steel, while others are made from engineered plastic.
Clamp-style shaft collars can come in two pieces or single-piece designs. The smaller one-piece collars usually have a back-cut opposite the clamp cut, which reduces the cross-sectional area at the hinge point. This reduces the amount of force required to clamp the collar, which makes it easier to use stronger screws.
Aluminum, carbon steel, and stainless steel shaft collars
When choosing a shaft collar, you should consider the material it is made of. You can purchase collars made of carbon steel, aluminum, or stainless steel. Each of these materials has its benefits and disadvantages. Steel is more durable than aluminum and tends to provide better holding power. Aluminum, on the other hand, is lighter and has a favorable strength-to-weight ratio. The material you choose should depend on your specific needs, such as corrosion resistance or weight.
Mountable shaft collars are used to mount sensors, fixtures, and other assemblies. These collars are available with outer diameter holes, flats, or quick-release designs. The material used to make these collars varies, with standard models made of 1215 lead-free steel and 2024 aluminum.
When choosing shaft collars, take into account the material and surface treatment. Different materials offer different properties, which will determine the performance of the collar. In addition to material, each shaft collar comes with a different holding power. Holding power is a key factor in choosing a shaft collar because it determines the amount of load it can withstand without slipping. The holding power depends on the screw size, the bore size, and the bulk of the collar.
Aluminum, carbon steel, and stainless steel shaft-collars can come in various styles. CZPT, for example, offers standard shaft collars in hex and d-bore profiles. Hex collars provide extra holding power and are better than set screws. Additionally, they do not mar the shaft and provide a better grip.
Another type of shaft collar is the quick-clamp shaft collar. These features allow users to install and remove them with ease. The quick-clamp collar has a handle that allows the user to quickly adjust it. While these shaft collars are designed for light duty applications, they are not recommended for heavy-duty or high-RPM applications.
Shaft collars are simple yet versatile components. They are used for various applications, including mechanical stops, stroke limiters, and retainers. They can also be used to align and space other components. Shaft collars are widely used in gearbox assemblies, flagpoles, and medical instruments, among others.
Two-piece shaft collars offer the same benefits of one-piece shaft collars, but offer additional convenience and versatility. They are easier to install and disassemble, reducing installation and labor costs. They also offer superior holding power. They also feature a threaded bore that acts as a positive mechanical stop when the shaft is rotated.
Over-torqueing shaft collars
Shaft collars are often used to secure components on shafts or other surfaces. They also provide an easy way to adjust the positioning of motor assembly components. Many different types of shaft collars are available to meet the specific needs of different applications. These include round, hexagonal, square, and D-bore collars.
The design of shaft collars must account for the load they will support. Some collars are made of metals, while others are made of plastic or composite materials. Typically, shaft collars are made of steel, but can also be made from aluminum or alloyed steel. Some are coated with zinc.
Shaft collars are available in one-piece and two-piece designs. Single-piece collars are designed to fit securely around a shaft, while double-piece collars allow for greater clamping force. These collars can be assembled anywhere along the shaft and can be installed between two pieces. They are available in different bore configurations and can be customized to meet your specific application.
Clamp style collars are easy to install and disassemble, and have a larger holding force than one-piece collars. These collars are also more shock-load resistant. They also don’t mar shaft surfaces, unlike setscrews. They can also be easily adjusted without damaging the shaft. Another style of collar is the quick-clamping style. This type of collar doesn’t mar the shaft, and is easily installed and removed without tools. These are best for light-duty applications.
When choosing a shaft collar, you should consider the tolerance of the shaft. It is important to select a shaft with a tight tolerance. The shaft’s hardness should not be greater than Rockwell C35. A wide tolerance will affect the holding power of the collar. If the shaft is undersized, you may need to use a screwdrive to slide the collar on the shaft.
Shaft collars are a versatile component with many different applications. They can secure industrial railings or serve as positioning devices in medical equipment. They are also widely used in automation machinery. They are used to protect cylinders and actuators and to ensure alignment between components. For this reason, they are very versatile and adaptable.
Clamp-style collars work well under constant loads, but they may need assistance during impact loads. Shock loads can be difficult to avoid, especially if the mass is small. Clamp-style collars with an undercut in the shaft help to resist the impact of shock. Moreover, they offer positive stops in both axial directions.
Clamp-style shaft collars are a good alternative for set-screw collars. They are easy to install and prevent shaft damage. They also come with an added advantage of being easy to adjust. Clamp-style shaft collars have double the holding power of set-screw collars.
In addition to holding components, shaft collars can also function as spacers and limit shaft movement. They are essential for many applications. They are commonly used in motors and gearboxes to ensure correct positioning for power transmission. They are also used to control shaft movement in reciprocating applications.
editor by czh2023-02-20
China Oem Custom Cnc Machining Turning Polished Solid Hard Anodized Aluminum Alloy Mechanical Shaft cam lock shaft collar
Condition: New
Warranty: None
Applicable Industries: Other
Weight (KG): 0.5
Showroom Location: None
Video outgoing-inspection: Not Available
Machinery Test Report: Not Available
Marketing Type: \
Warranty of core components: \
Core Components: none
Structure: Other, set screw type
Material: aluminum
Coatings: \
Torque Capacity: Other
Model Number: Shaft Collar,
Product name: Aluminum Shaft
Process: cnc machining Turning
Tolerance: 0.01-0.05mm
MOQ: 1 Piece
Packing: Customized
Keyword: stainless steel shaft collar
Service: OEM ODM
After Warranty Service: No service
Local Service Location: None
Port: ShenZhen
Have you met the following troubles when you were looking for a partner who can provide a customized processing service? Don’t worry, We are specializing in sheet metal fabrication and CNC machining & turning service, below is our introduction for your reference. We have a professional engineering team with an average industry experience of more than 3 to 5 years. Are you ready to request a quotation for your own parts? Select an engineer that matches your project for a one-on-1 discussion, quotation and solution will be provided on the same day!! Product description ?
| Product Name | Customized stainless steel Shaft Collar | |||||||
| Tolerance | +/-0.01mm, 100% QC quality inspection before delivery, can provide quality inspection form. | |||||||
| MOQ | Low MOQ Start 1 Pcs ( No need mold cost ), Many Customers found us make prototype product to save Investment Funds for Pre-R&D and Market Testing. | |||||||
| Sample Cost | Free of Sample Cost. Normally is USD 35~110 per Style Of Special Design We Need Sample Charge, Can Refund when You Have Official Bulk Order. | |||||||
| Delivery Time | 1-25 days after order with prepayment based on product structure and quantity. | |||||||
| Get a Free Quotation via Us >>> Go | ||||||||
| Stainless Steel | SS201,SS301,SS303, SS304, SS316, SS416 etc. | ||||||
| Steel | mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45#, Wide Range Flexibility Metal Coupled Ductile Iron Universal Couplings etc. | ||||||
| Brass | HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90 etc. | ||||||
| Copper | C11000,C12000,C12000, C36000 etc. | ||||||
| Aluminum | AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc. | ||||||
| Iron | A36, 45#, 1213, 12L14, 1215 etc. | ||||||
| Plastic | ABS, PC, PE, POM, Nylon, PP, Peek, etc. | ||||||
| Stainless Steel | Polishing, Passivating, Sandblasting, Laser engraving |
| Steel | Zinc plating, Oxide black, Hot sale factory direct rack gear helical linear CZPT rail with gear rack for cnc lathe machine,flexible rack and pinion Nickel plating, Chrome plating, Carburized, Powder Coated. |
| Aluminum parts | Clear Anodized, Color Anodized, Sandblasted Anodized, Chemical Film, Brushing, Polishing. |
| Plastic | Plating gold (ABS), Painting, Brushing (Acrylic), laser engraving |
| Agricultural equipment | Computing equipment | Automobile industry | Armament |
| Medical / dental instruments | Measuring instruments | Miscellaneous equipment | Textile equipment |
| Pharmaceutical industry | Pumps and general connections | Petrochemical industry | Safety equipment |
| Industrial valves | Fixing and movable equipment | Pharmaceutical industry | General machinery |
| Orthopedic implants | Food and beverage processing | Instrumentation equipment | Sanitary fittings |
A：Yes, no matter in laser cutting, bending, or CNC machining, the workers will conduct the first sample inspection and random inspection during the processing to ensure the quality of the products
Q：How many checks are performed on a project?A：Usually, products will go through the following 4 inspections: incoming inspection, production first inspection, sampling inspection, and pre-shipment inspection. Among them, sampling inspection will be conducted multiple times.
Q：Will you be CZPT to work with our engineering team to review drawings and provide quick, estimated pricing for desired changes?A：Yes, our engineers respond very quickly. If there is anything to be modified in the product, we can offer you a new price as soon as you tell us.
Q : What’s kinds of information you need for a quote?A : Kindly please provide the product drawing in PDF, China Factory Custom Aluminum Alloy Car Gearbox Transmission Housing and will be better you can provide in .dwg / .stp / . iges / .stl , Send drawing.
Q：Is the material ROHS compliant?A：Yes
Q：Will your company sign an NDA?A：Yes
The final interpretation is owned by our company
Types of Shaft Collars
Clamp style shaft collars
A variety of styles of shaft collars are available for your machining needs. Clamp style shaft collars offer better flexibility and hold better than set screw collars. They are best for shaft materials that are softer than a setscrew. Clamp style collars are generally easier to maneuver, as they are two-piece and are hinged along the shaft.
Clamp style shaft collars come in two-piece and one-piece designs. One-piece clamp collars are typically used for a single-piece shaft, while two-piece clamp collars are used for multiple shafts. The one-piece clamp collar provides a more uniform holding force, while two-piece clamp collars provide more clamping force and can be installed anywhere on the shaft. Both styles are available in English and metric measurements.
The holding power of Clamp style shaft collars depends on their bore size and concentricity. The fastening hardware also affects torque transmission. Forged screws are generally stronger than broached screws, and are less likely to ream out. However, you still need to make sure that the material of the collar is strong enough to withstand the recommended screw torque.
Clamp style shaft collars are available in 1215 lead-free steel with a black oxide finish and zinc plating, as well as 303 and 316 stainless steel. They are also available in 2024 aluminum with an anodized finish. They are available in a range of sizes from 1/8” to six inches and 3mm to 150mm.
One of the main benefits of Clamp style shaft collars is their versatility. The collars can be used as guides, spacers, or stops on a variety of medical equipment. They are designed to distribute compression forces around a shaft, and they can be added at any stage in the manufacturing process.
Set screw shaft collars
Set screw shaft collars are used to secure screws to shafts. They can be purchased in a variety of sizes. The external diameter, internal diameter, and width of the collar will determine the proper collar size. Some companies also offer custom and adjustable-width collars. Clamp-style shaft collars are easier to maintain, and distribute torque evenly across the shaft. They also offer twice the holding power of set screw collars.
Collars are available in metric and inch sizes. They are also available in zinc plated and black-oxide steel. In addition, they come in a variety of styles. Whether you’re looking for a custom collar, or something a little more conventional, you can find it with the help of an ISO-certified supplier.
Set screw shaft collars come in different sizes and materials. Socket collars, for example, are made of steel and have an inside diameter of 5/64″ to 1-1/8″. In addition, forged socket set screw shaft collars come in 3/16 to 4 in. They are also available with special hardware for connection to shafts.
Set screw shaft collars are commonly used on transmission and machinery. A set screw allows you to secure the collar in position by setting it into the correct position with a grub screw or a set screw. The set screw can then be adjusted with a screw driver and is a quick and easy solution for keeping a shaft in place.
Aluminum shaft collars
Aluminum shaft collars offer a number of advantages, ranging from their light weight to their corrosion resistance. Aluminum shaft collars are available in various styles and sizes, and can be plated with a variety of finishes. They are also available in lightweight styles for applications with tight space constraints. The most important factor when selecting a shaft collar is the material used to make it. Aluminum is lighter than steel and has a high strength to weight ratio. The choice of material should also depend on how much corrosion resistance is required. For example, if the shaft will be exposed to extreme environments, it is a better choice to use treated steel.
Another benefit to aluminum shaft collars is their ability to be custom-matched to the shaft. This feature helps to increase their aesthetics and branding potential. In addition, the ability to color-code components and switches can improve safety. This is especially useful in fail-safe applications. By incorporating color-coded collars, manufacturers can increase the safety of their products.
Another advantage of aluminum shaft collars is their strength. For instance, they can withstand higher torque levels than other types of shaft collars. They can be easily adjusted, and their two-piece design makes them easy to replace. Moreover, CZPT keeps the two-piece collars together during manufacturing, ensuring a perfect fit for the shaft. These collars also feature forged steel socket screws for enhanced holding power and torque capacity.
Single-piece shaft collars are also available in various styles. The set screw type has a perpendicular outer face. The set screw in these collars is used to engage the mating shaft. This type of shaft collar is a good choice for rotating assemblies.
Stainless steel shaft collars
The main function of a stainless steel shaft collar is to provide clamping force to a rotating shaft. This is achieved by a variety of methods. One of these is by bending or hammering. A shaft collar can also be made of aluminum or a combination of both. These options provide different advantages, which are described in this article.
Stainless steel shaft collars are available in different sizes, shapes, and materials. The diameter of the shaft collar may range from five-sixteenths to two-and-a-half inches. Some manufacturers produce the collars in different materials, including T304, T316, 416, and 17-4PH. Their products may also come in various shapes, such as angles, flats, structural shapes, and threaded rods.
One of the most important advantages of a stainless steel shaft collar is its strength and durability. A well-made collar can prevent wear and tear and provide excellent holding power. It also has many applications and is useful in many industries. Its application ranges from vertical conveyors to horizontal athletic equipment machinery, from agriculture to retail.
While there are numerous types of shaft collars, all three types have some common characteristics. Typically, steel shaft collars have high holding power and slim to average profiles. Heavy-duty collars have twice the holding power of low-profile collars and are used in heavy-duty construction and mining. Ultra Heavy-Duty shaft collars have the highest axial holding power and are made of steel. Shaft collars may be treated with zinc for corrosion resistance.
One manufacturer offers stainless steel shaft collars made of 303 stainless steel and other materials. It offers collars of various diameters from three-eighth to one-eighth inch. They are available in threaded, mounting, and heavy-duty styles, and are suitable for a wide range of applications, including the aerospace, energy, and medical industries.
editor by czh2023-02-18
China Bevel Helical Gearbox Transmission Hypoid Spiral Bevel Gear for Dana30 OEM D30456 clamping two-piece shaft collar
Merchandise Description
Product Description
| Car Fitment | Jeep Wrangler |
| OE No. | D3 0571 FJK |
| Velocity Ratio | 9*41 |
| Variety | Differential Gear |
| Material | 20CrMnTi/ 8620 |
| Hardness | HRC58-sixty two |
| Treatment | Carburizing,Hardening, tempering,higher frequency treatment,black coating,zincing,nickelage |
We can make all varieties of Crown Wheel Pinion as per your drawing or sample by our DHL account.
| D3571 | eleven/41 | CJ5/7/8 DANA thirty Entrance STD.3.seventy three 72-86 |
| D3571TJ | eleven/forty one | TJ (97-06) Entrance DANA 30 3.seventy three (Quick Style) |
| D3571 | 10/forty one | CJ5/7 DANA thirty Front STD.4.10 |
| D3571R | 10/forty one | YJ(87-95) Front DANA 30 REVERSE 3.seventy three XJ(eighty four-91) |
| D3571TJ | ten/forty one | TJ (ninety seven-06) Entrance DANA thirty 4.10 (Limited Style) |
| D3 0571 | 9/41 | CJ5/7/8 DANA 30 Front STD.4.56 72/86 |
| D3 0571 R | 9/41 | YJ(87/ninety five) Entrance DANA 30 REVERSE 4.fifty six XJ(84-91) |
| D3 0571 TJ | nine/41 | TJ(ninety seven-06( FONT DANA 304.fifty six (Short Type) XJ(ninety two-01) |
| D30488 | 8/39 | CJ5/7 DANA 30 Entrance STD.4.88 72-86 |
| D30488R | 8/39 | YJ(87-ninety five) Entrance DANA DANA 30 REVERSE 4.88 XJ(84-91) |
| D30488TJ | eight/39 | TJ Entrance DANA 30 4.88 (Limited Design) |
| D3571JK | 8/forty one | YJ(07-21) Front DANA30 5.13 |
| D35712(47715) | eighteen/forty nine | |
| D35373 | eleven/41 | YJ/TJ DANA 35 REAR 3.73 |
| D35411 | ten/41 | YJ87-95 /TJ97-06/XJ93-07 DANA 35 REAR 4.ten |
| D35456 | 9/41 | YJ/TJ DANA 35 REAR 4.56 |
| D35488 | eight/39 | YJ/TJ DANA 35 REAR 4.88 |
| D44373 | 11/41 | TJ REAR DANA 44 3.73 |
| D44409 | 11/forty five | TJ REAR DANA forty four 4.10 22745 |
| D44456R | 9/41 | DANA 44 4.56 REVERSE |
| D44455 | eleven/fifty | TJ REAR DANA forty four 4.fifty six 22105 |
| D44455X | eleven/50 | |
| D44488R | eight/39 | DANA forty four 4.88 REVERSE |
| D44489 | 9/forty four | TJ REAR DANA 44 4.88 23053 |
| D44489X | 9/forty four | |
| D44488X | eight/39 | RUBICON FROUT/REAR DANA forty four 4.88 |
| D44513R | eight/forty one | DANA forty four 5.13 REVERSE |
| D44513 | 8/41 | TJ REAR DANA 44 5.13 |
| D44513X | eight/41 | RUBICON FROUT/REAR DANA 44 5.13 |
| D5 0571 | Sep-41 | |
| D50488 | Aug-39 | |
| D5571 | Aug-41 | |
| D44-4-373 | Nov-forty one | 85719 |
| D44-4-342 | Dec-forty one | 80364 |
| D44-4-353 | forty six/13 | 75945 |
| D44-4-307 | 43/fourteen | |
| D44-4-346 | Nov-38 | 84707 |
| D44463 | 37*eight | 74960 |
| D44410 | 41*ten | 80320 |
| D44373 | 41*eleven | 22736X |
| D44456 | 41*nine | 85713 |
| D44323 | 42*13 | 28744 |
| D44331 | forty three*13 | 23592X |
| D44307 | forty three*14 | 22106X |
| D44354 | forty six*thirteen | 22856X |
| D44427 | 47*11 | 23064 JEEP WILLYS eleven*forty seven 8125051 ANO 1985(CJ6) |
| D44427X | forty seven*11 | CHRYSLER |
| D44538 | forty three*eight | |
| D44-3-342 | forty one*twelve | 660150 |
| D6571 | 37*nine | 74905 CZPT 3F,D60-411,9X37 |
| D6571 | forty one*10 | 24807(FORD250) |
| D6571 | 41*11 | 25538 |
| D6 0571 | forty six*thirteen | 24813 |
| D6 0571 | forty one*9 | FORD F250 |
| D6 0571 X | forty one*nine | |
| D6571 | forty one*eight | |
| D6571R | 41*eight | |
| D60586 | forty one*seven | |
| D6571 | forty three*eight | Isuzu NHR,D60-586 7*forty one |
| D6571R | 43*eight | |
| D60488 | 39*eight | |
| D60488R | 39*8 | |
| D70488 | 39*8 | 72148 |
| D7571 | 41*10 | 72153 |
| D7571 | forty one*11 | 72159 |
| D7571 | forty one*8 | 72150 C30/P30 F350 forty one*8 5.3 |
| D7 0571 | forty one*nine | 72152 CZPT F350 seventy five-eighty |
| D7 0571 X | 46*thirteen | 72168 |
| D70-1-410 | 41*ten | 72154 CZPT F350 BAJA seventy five/eighty forty one*10 4.10 |
| D70586 | 41*7 | 72156 D300/P300 forty one*7 5.86 |
| D75-410 | forty one*ten | BA457171-X CZPT Cargo |
| D75-462 | 37*eight | BA457104-X |
| D8571 | 41*eight | 73168 |
| D8571 | 41*ten | 73200 |
| D8571X | 41*forty | |
| D80430 | forty three*10 | 76128 |
| D80488 | 39*eight | 76138 |
| D80463 | 37*8 | 73167 |
| D8571 | 41*11 | 76256 |
| D8 0571 | 46*thirteen | 73353 |
Firm Profile
HangZhou CZPT Machinery is a expert manufacture of spiral bevel gear. The organization has CNC milling equipment, the GLEASON milling machine, rolling inspection device, gear measuring centre, a entire established of metallographic examination, inspection tools and other related innovative products.
Our business owns equipment measuring middle geared up with innovative screening equipment this sort of as contourgraph, common measuring microscope and full established netlaaographic examination detector. In accordance to numerous specialized demands and by means of processes of sampling, special inspection and re-assessment, multi-indexes of gears like observation, measurement and tracking can be finished.
With our high good quality items, substantial reliability and trusty cooperation, aiming to be a extremely specialised gear producer of high stage and all-directional provider,we are looking ahead to your business negotiation and our promising cooperation.
FAQ
Q1: Are your merchandise common?
A: Our product is normal, if you have specific demand, pls tell us the details.
Q2: What is you principal types?
A: Commercial Autos Like Isuzu,Nissan, Hino, CZPT ,Toyota , Mazda ,Suzuki, Agricultural Machinery and Electric powered Storage.
Q3: If we don’t locate what we want on your site, what need to we do?
A: You can e-mail us the descriptions and photographs of the goods you want, we will check out no matter whether we have them.
B: We create new items each and every month, and some of them have not been uploaded to site in time. Or you can deliver us sample by express, we will produce this item for bulk getting.
This autumn: What is your conditions of payment?
A: T/T thirty% as deposit, and 70% prior to supply. We are going to present you the photos of the goods and packages before you spend the harmony.
Q5:Do you test all your goods ahead of shipping and delivery?
Sure, we have one hundred% take a look at just before shipping and delivery.
|
US $25-50 / Set | |
10 Sets (Min. Order) |
###
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery, Car |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Gear Position: | External Gear |
| Manufacturing Method: | Cut Gear |
| Toothed Portion Shape: | Curved Gear |
| Material: | Cast Steel |
###
| Customization: |
Available
|
|---|
###
| Car Fitment | Jeep Wrangler |
| OE No. | D30456FJK |
| Speed Ratio | 9*41 |
| Type | Differential Gear |
| Material | 20CrMnTi/ 8620 |
| Hardness | HRC58-62 |
| Treatment | Carburizing,Hardening, tempering,high frequency treatment,black coating,zincing,nickelage |
###
| D30373 | 11/41 | CJ5/7/8 DANA 30 FRONT STD.3.73 72-86 |
| D30373TJ | 11/41 | TJ (97-06) FRONT DANA 30 3.73 (SHORT STYLE) |
| D30410 | 10/41 | CJ5/7 DANA 30 FRONT STD.4.10 |
| D30410R | 10/41 | YJ(87-95) FRONT DANA 30 REVERSE 3.73 XJ(84-91) |
| D30410TJ | 10/41 | TJ (97-06) FRONT DANA 30 4.10 (SHORT STYLE) |
| D30456 | 9/41 | CJ5/7/8 DANA 30 FRONT STD.4.56 72/86 |
| D30456R | 9/41 | YJ(87/95) FRONT DANA 30 REVERSE 4.56 XJ(84-91) |
| D30456TJ | 9/41 | TJ(97-06( FONT DANA 304.56 (SHORT STYLE) XJ(92-01) |
| D30488 | 8/39 | CJ5/7 DANA 30 FRONT STD.4.88 72-86 |
| D30488R | 8/39 | YJ(87-95) FRONT DANA DANA 30 REVERSE 4.88 XJ(84-91) |
| D30488TJ | 8/39 | TJ FRONT DANA 30 4.88 (SHORT STYLE) |
| D30513JK | 8/41 | YJ(07-21) FRONT DANA30 5.13 |
| D30272(47715) | 18/49 | |
| D35373 | 11/41 | YJ/TJ DANA 35 REAR 3.73 |
| D35411 | 10/41 | YJ87-95 /TJ97-06/XJ93-07 DANA 35 REAR 4.10 |
| D35456 | 9/41 | YJ/TJ DANA 35 REAR 4.56 |
| D35488 | 8/39 | YJ/TJ DANA 35 REAR 4.88 |
| D44373 | 11/41 | TJ REAR DANA 44 3.73 |
| D44409 | 11/45 | TJ REAR DANA 44 4.10 22745 |
| D44456R | 9/41 | DANA 44 4.56 REVERSE |
| D44455 | 11/50 | TJ REAR DANA 44 4.56 22105 |
| D44455X | 11/50 | |
| D44488R | 8/39 | DANA 44 4.88 REVERSE |
| D44489 | 9/44 | TJ REAR DANA 44 4.88 23053 |
| D44489X | 9/44 | |
| D44488X | 8/39 | RUBICON FROUT/REAR DANA 44 4.88 |
| D44513R | 8/41 | DANA 44 5.13 REVERSE |
| D44513 | 8/41 | TJ REAR DANA 44 5.13 |
| D44513X | 8/41 | RUBICON FROUT/REAR DANA 44 5.13 |
| D50456 | Sep-41 | |
| D50488 | Aug-39 | |
| D50513 | Aug-41 | |
| D44-4-373 | Nov-41 | 80229 |
| D44-4-342 | Dec-41 | 80364 |
| D44-4-353 | 46/13 | 75945 |
| D44-4-307 | 43/14 | |
| D44-4-346 | Nov-38 | 84707 |
| D44463 | 37*8 | 74960 |
| D44410 | 41*10 | 80320 |
| D44373 | 41*11 | 22736X |
| D44456 | 41*9 | 80213 |
| D44323 | 42*13 | 28744 |
| D44331 | 43*13 | 23592X |
| D44307 | 43*14 | 22106X |
| D44354 | 46*13 | 22856X |
| D44427 | 47*11 | 23064 JEEP WILLYS 11*47 8125051 ANO 1985(CJ6) |
| D44427X | 47*11 | CHRYSLER |
| D44538 | 43*8 | |
| D44-3-342 | 41*12 | 660150 |
| D60411 | 37*9 | 74905 Toyota 3F,D60-411,9X37 |
| D60410 | 41*10 | 24807(FORD250) |
| D60373 | 41*11 | 25538 |
| D60354 | 46*13 | 24813 |
| D60456 | 41*9 | FORD F250 |
| D60456X | 41*9 | |
| D60513 | 41*8 | |
| D60513R | 41*8 | |
| D60586 | 41*7 | |
| D60538 | 43*8 | Isuzu NHR,D60-586 7*41 |
| D60538R | 43*8 | |
| D60488 | 39*8 | |
| D60488R | 39*8 | |
| D70488 | 39*8 | 72148 |
| D70410 | 41*10 | 72153 |
| D70373 | 41*11 | 72159 |
| D70513 | 41*8 | 72150 C30/P30 F350 41*8 5.3 |
| D70456 | 41*9 | 72152 FORD F350 75-80 |
| D70354X | 46*13 | 72168 |
| D70-1-410 | 41*10 | 72154 FORD F350 BAJA 75/80 41*10 4.10 |
| D70586 | 41*7 | 72156 D300/P300 41*7 5.86 |
| D75-410 | 41*10 | BA402071-X Ford Cargo |
| D75-462 | 37*8 | BA402104-X |
| D80513 | 41*8 | 73168 |
| D80410 | 41*10 | 73200 |
| D80410X | 41*40 | |
| D80430 | 43*10 | 76128 |
| D80488 | 39*8 | 76138 |
| D80463 | 37*8 | 73167 |
| D80373 | 41*11 | 76256 |
| D80354 | 46*13 | 73353 |
|
US $25-50 / Set | |
10 Sets (Min. Order) |
###
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery, Car |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Gear Position: | External Gear |
| Manufacturing Method: | Cut Gear |
| Toothed Portion Shape: | Curved Gear |
| Material: | Cast Steel |
###
| Customization: |
Available
|
|---|
###
| Car Fitment | Jeep Wrangler |
| OE No. | D30456FJK |
| Speed Ratio | 9*41 |
| Type | Differential Gear |
| Material | 20CrMnTi/ 8620 |
| Hardness | HRC58-62 |
| Treatment | Carburizing,Hardening, tempering,high frequency treatment,black coating,zincing,nickelage |
###
| D30373 | 11/41 | CJ5/7/8 DANA 30 FRONT STD.3.73 72-86 |
| D30373TJ | 11/41 | TJ (97-06) FRONT DANA 30 3.73 (SHORT STYLE) |
| D30410 | 10/41 | CJ5/7 DANA 30 FRONT STD.4.10 |
| D30410R | 10/41 | YJ(87-95) FRONT DANA 30 REVERSE 3.73 XJ(84-91) |
| D30410TJ | 10/41 | TJ (97-06) FRONT DANA 30 4.10 (SHORT STYLE) |
| D30456 | 9/41 | CJ5/7/8 DANA 30 FRONT STD.4.56 72/86 |
| D30456R | 9/41 | YJ(87/95) FRONT DANA 30 REVERSE 4.56 XJ(84-91) |
| D30456TJ | 9/41 | TJ(97-06( FONT DANA 304.56 (SHORT STYLE) XJ(92-01) |
| D30488 | 8/39 | CJ5/7 DANA 30 FRONT STD.4.88 72-86 |
| D30488R | 8/39 | YJ(87-95) FRONT DANA DANA 30 REVERSE 4.88 XJ(84-91) |
| D30488TJ | 8/39 | TJ FRONT DANA 30 4.88 (SHORT STYLE) |
| D30513JK | 8/41 | YJ(07-21) FRONT DANA30 5.13 |
| D30272(47715) | 18/49 | |
| D35373 | 11/41 | YJ/TJ DANA 35 REAR 3.73 |
| D35411 | 10/41 | YJ87-95 /TJ97-06/XJ93-07 DANA 35 REAR 4.10 |
| D35456 | 9/41 | YJ/TJ DANA 35 REAR 4.56 |
| D35488 | 8/39 | YJ/TJ DANA 35 REAR 4.88 |
| D44373 | 11/41 | TJ REAR DANA 44 3.73 |
| D44409 | 11/45 | TJ REAR DANA 44 4.10 22745 |
| D44456R | 9/41 | DANA 44 4.56 REVERSE |
| D44455 | 11/50 | TJ REAR DANA 44 4.56 22105 |
| D44455X | 11/50 | |
| D44488R | 8/39 | DANA 44 4.88 REVERSE |
| D44489 | 9/44 | TJ REAR DANA 44 4.88 23053 |
| D44489X | 9/44 | |
| D44488X | 8/39 | RUBICON FROUT/REAR DANA 44 4.88 |
| D44513R | 8/41 | DANA 44 5.13 REVERSE |
| D44513 | 8/41 | TJ REAR DANA 44 5.13 |
| D44513X | 8/41 | RUBICON FROUT/REAR DANA 44 5.13 |
| D50456 | Sep-41 | |
| D50488 | Aug-39 | |
| D50513 | Aug-41 | |
| D44-4-373 | Nov-41 | 80229 |
| D44-4-342 | Dec-41 | 80364 |
| D44-4-353 | 46/13 | 75945 |
| D44-4-307 | 43/14 | |
| D44-4-346 | Nov-38 | 84707 |
| D44463 | 37*8 | 74960 |
| D44410 | 41*10 | 80320 |
| D44373 | 41*11 | 22736X |
| D44456 | 41*9 | 80213 |
| D44323 | 42*13 | 28744 |
| D44331 | 43*13 | 23592X |
| D44307 | 43*14 | 22106X |
| D44354 | 46*13 | 22856X |
| D44427 | 47*11 | 23064 JEEP WILLYS 11*47 8125051 ANO 1985(CJ6) |
| D44427X | 47*11 | CHRYSLER |
| D44538 | 43*8 | |
| D44-3-342 | 41*12 | 660150 |
| D60411 | 37*9 | 74905 Toyota 3F,D60-411,9X37 |
| D60410 | 41*10 | 24807(FORD250) |
| D60373 | 41*11 | 25538 |
| D60354 | 46*13 | 24813 |
| D60456 | 41*9 | FORD F250 |
| D60456X | 41*9 | |
| D60513 | 41*8 | |
| D60513R | 41*8 | |
| D60586 | 41*7 | |
| D60538 | 43*8 | Isuzu NHR,D60-586 7*41 |
| D60538R | 43*8 | |
| D60488 | 39*8 | |
| D60488R | 39*8 | |
| D70488 | 39*8 | 72148 |
| D70410 | 41*10 | 72153 |
| D70373 | 41*11 | 72159 |
| D70513 | 41*8 | 72150 C30/P30 F350 41*8 5.3 |
| D70456 | 41*9 | 72152 FORD F350 75-80 |
| D70354X | 46*13 | 72168 |
| D70-1-410 | 41*10 | 72154 FORD F350 BAJA 75/80 41*10 4.10 |
| D70586 | 41*7 | 72156 D300/P300 41*7 5.86 |
| D75-410 | 41*10 | BA402071-X Ford Cargo |
| D75-462 | 37*8 | BA402104-X |
| D80513 | 41*8 | 73168 |
| D80410 | 41*10 | 73200 |
| D80410X | 41*40 | |
| D80430 | 43*10 | 76128 |
| D80488 | 39*8 | 76138 |
| D80463 | 37*8 | 73167 |
| D80373 | 41*11 | 76256 |
| D80354 | 46*13 | 73353 |
What Is a Shaft Collar?
A shaft collar is a simple machine component, but its function is important in many power transmission applications. Most commonly, shaft collars are used in motors and gearboxes. They can act as locating components, bearing faces, and mechanical stops. Their compact design makes them easy to install. In addition, they provide a clean, simple look for your gearbox or motor.
Sizes
There are a variety of sizes of shaft collars. Each type has different parameters and requirements. These specifications can be found on the manufacturer’s website. These dimensions are important for the selection process. In order to determine which size is best for your needs, first identify the system parameters and limitations that you’ll be using.
Shaft collars are available in a variety of sizes and materials. These pieces can range in thickness from just a few millimeters to several inches. A solid steel shaft collar is usually available from 1/8″ to six inches. The material used for shaft collars is either 304 stainless steel or lead-free steel.
The oldest style of shaft collar is the set collar, which uses a hardened set screw to penetrate the shaft surface. It is ideal for holding bearings, spacers, and sprocket hubs. These collars are typically installed using hex keys, which are six-sided L-shaped tools, also known as Allen Wrenches. These collars are useful for many different machine applications, and are often used in conjunction with springs and dampers to hold components in place. They are also useful as mechanical stops, stroke limiters, and bearing holders.
Shaft collars come in one-piece and two-piece designs. A one-piece collar provides uniform holding force on the shaft, whereas a two-piece shaft collar is stronger and can be assembled anywhere on the shaft. Shaft collars are generally available in English and metric units, and the manufacturer can alter the dimensions of any standard collar to meet your needs. For more unique situations, you can also choose a fully customized shaft collar that is specific to your application.
Functions
A shaft collar is a metal or plastic device used to locate and position components on a shaft. It also limits the movement of the shaft. These devices can be found on a wide variety of applications, including motor assembly components. There are many types of shaft collars. To help you find the right shaft collar for your application, you can use Thomas Supplier Discovery Platform. The platform has over 70,000 product categories to help you find the right solution.
Clamp-type collars are reliable under constant loads, but may require additional support under shock loads. A shock load is a force generated by a relatively small mass that is rapidly increased by impact. Clamp-style collars are designed to counteract this force, and an undercut on the shaft may help them stay firmly in place. Clamp-style collars are also available in two-piece designs, which offer a high holding force and ease of assembly.
A shaft collar is an important machine component. It holds and positions sprockets on a shaft. It also acts as a mechanical stop, and helps prevent a shaft from slipping. They can also be used to limit the movement of cylinders and actuators. These simple components are found in virtually every type of machinery.
The torque-generating force in a set-screw shaft collar is absorbed by friction between the threads and the clamp body. The friction between these parts helps compensate for the lost torsioning effort, which can lead to the collar failing to hold. Alternatively, a torque wrench can help control the final torque of the shaft collar.
Types
There are many different types of shaft collars available for different applications. It is important to understand the characteristics of each to find the right one for your application. The most common shaft collars are made from steel or aluminum, but some are also made of plastic. These are relatively inexpensive and lightweight, but their holding power is limited. Titanium shaft collars are much lighter than aluminum and are resistant to extreme temperatures, but they are only used in a few specific applications.
Another type is a clamp collar, which is mounted using a compression method. Compared to the set screw type, clamp collars are much stronger and have a higher holding power. Clamp collars come in either a one-piece or two-piece design. One-piece collars are used in applications where the shaft is split and requires a positive stop.
The strength of a shaft collar depends on the type of screw used to attach it to the shaft. The screw’s strength and diameter will affect the holding power of the shaft collar. In most cases, a manufacturer will offer the proper screw with the collar. In some cases, however, a non-standard screw may be more appropriate.
The set screw collar is one of the oldest types. Its disadvantage is that it can be difficult to move and may damage the shaft. Also, it is not as secure as a clamp-based collar. In addition, two-piece hinged shaft collars are the most convenient. One-piece collars are difficult to move, while two-piece collars can be moved easily along the shaft without separating components.
Dimensions
Shaft collars are a complex component and their dimensions are crucial to the performance of the application. Designing a shaft collar requires consideration of a variety of factors, such as the type of material, bore size and geometry of the shaft. The manufacturer of a shaft collar will usually publish performance data on its website, or users can contact them for assistance.
The material used in shaft collars has a significant impact on the collar’s strength and its holding capacity. Shaft collars should be made from a high-quality, corrosion-resistant material. The strength of the screw also plays an important role in the collar’s holding capacity. Generally, a collar’s manufacturer will provide the appropriate type of screw for the application. However, in some cases, a non-standard screw may be necessary.
Shaft collars are available in a variety of styles. One-piece collars are often used in applications where there is minimal or no disassembly or adjustment required. Alternatively, two-piece collars may be used when frequent disassembly is needed. Regardless of the style, the size of shaft collars should be consistent with the requirements of the assembly.
Shaft collars are made from steel or aluminum. They offer good holding power and are lightweight. Steel shaft collars are durable and have good corrosion resistance. However, the grade of steel can affect their performance. Stainless steel collars are easier to machine and have improved corrosion resistance. However, they may reduce the holding power.
Stainless steel
A stainless steel shaft collar is a simple mechanical component used to secure a shaft. It is used for many different applications, most commonly in motors and gearboxes. They also function as locating components, mechanical stops, and bearing faces. These collars are available in different sizes and can be used for a variety of different purposes.
Shaft collars come in various materials, including stainless steel, aluminum, and polyamide. They are available with a variety of different finishes, including electroless nickel plating. Stainless steel shaft collars are available in various diameters, including 5/16 in. through 5/8 in. They are also available in single and double split styles.
CZPT offers a full line of stainless steel shaft collars in both 303 and 316 stainless steel. These collars are resistant to corrosion caused by water and a wide variety of commercial-grade cleaning agents. They are also supplied with fastening hardware of similar material. For added durability, CZPT shaft collars are also available in engineered plastic.
Stainless steel shaft collars can be easily adjusted for the proper torque. They come in various sizes and are easy to install and remove. They can also be re-bored if necessary. One type of shaft collar is quick-clamp, which is equipped with a clamping lever and a handle. It’s ideal for frequent setup and adjustment.
Quick-clamp shaft collars
Quick-clamp shaft collars are a simple and convenient way to secure a shaft. They have a flush handle that sits flush with the outside diameter of the shaft and can be easily adjusted by hand. They are made from lightweight aluminum and stainless steel hardware that does not mar the shaft.
These shaft collars replace standard hardware and are easy to install and remove. Quick-clamp shaft collars are available in one, two, and three-piece clamping styles. Some quick-clamp shaft collars have an integrated hinge and countersunk mounting holes for easy mounting. They can also have a knurled nut for easier locating.
Quick-clamp shaft collars are a convenient option for many types of packaging machinery. They can be installed and adjusted with no tools, making them an efficient choice for frequent changeovers and setups. CZPT offers two types of quick-clamp shaft collars. The first type has a cam lever that sits flush with the outside diameter and is finger operated. The second type has an adjustable tension-adjustment screw for easy adjustment. Both designs are ideal for low-rpm applications where frequent changeovers are needed.
Quick-clamp shaft collars are made of black anodized aluminum and steel fasteners. These shaft collars are available in sizes ranging from 0-300mm and in various designs. A quick-clamp shaft collar has a high load-bearing capacity, and a high torque capacity. Axial load capacities and torque specifications are non-binding guidance values and do not represent a warranty or guarantee of their characteristics.
editor by czh 2023-01-17