Product Description
HangZhou Jingbang Machining Co., Ltd.
We are Manufacturer of Industrial automation parts, Our shaft collars manufactured with CNC precision. We can also produce them in other materials like stainless steel, titanium alloy, aluminum alloy, mid steel, and carbon steel to match your requirements. We offer 8 types of imperial shaft collars,including set screw shaft collar, quick release shaft collar, 1-piece shaft collar, 2-piece shaft collar, D-profile shaft collar,threaded shaft collar, Hex shaft collar, and double wide shaft collar& shaft coupling,etc. We can manufacture all sizes of shaft collars as per your request.
Nice to see you!
Upload me your drawings CAD files to get an instant online fabrication quote !
| Product Name | Shaft collar/collar clamp |
| Size | 1/8″ to 6″ and 3mm to 150mm. or non-standard according to your requirements. |
| Accept Material | AISI 303/304/316L, SUS 303/304/316, Aluminum 6061/6063/7075/2571, Brass/Bronze, Titanium etc. |
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Accept Finish |
Machining, Plain, Polishing, Zinc- Plated, Black Oxide, Anodizing, Passivation, Galvanized nickel-alloy plated, Powder Coating, etc, as per your requirements. |
| Type | One-piece, Two-piece, Threaded, Shaft coupling, Heavy-duty, Mountable, Quick Clamping, Hex& D- Bore, Set screw |
| Standard | Metric, imperial |
| Packing Service | We generally packing fasteners to prevent them from colliding with each other during transportation to produce scratches and surface plating, also accept customization. |
| Service | 1,Free samples will be sent to you after confirming the order. 2,Material test report,Hardness test report,Quality Inspection Report as your require. 3,video and photos with details freely during. 4,Drawing formation: PDF, CAD/DWG/DXF, IGS/STP etc.If you don’t have a professional drawing, you can contact us and we will customize it for you according to your requirements. |
| delivery time | In stock : Sample 3days,Bulk goods 7-15days. Custom : Sample 7-10 working days, Bulk goods 15-20 working days. |
| We have stock of the following products, please contact us for the price! | ||
| ONE-PIECE: Carbon steel and black oxide
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Bore size: 6mm,8mm,12mm,15mm, 16mm,18mm,20mm,22mm,25mm, 30mm,35mm,40mm,50mm,60mm, 70mm,75mm,80mm. |
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| TWO-PIECES: Carbon steel and black oxide |
Bore size: 6mm,8mm,12mm,15mm, 16mm,18mm,20mm,22mm,25mm, 30mm,35mm,40mm,50mm,60mm, 70mm,75mm,80mm. |
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| SET-SCREW: Carbon steel and black oxide |
Bore size:
8mm,10mm,13mm,15mm,16mm,20mm,22mm,24mm,25mm, |
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24 hours online service
Upload your drawings to get an instant online fabrication quote on custom-metal prototypes and production parts.
Instant quote
As a customer-oriented company, we are happy to offer our expertise in custom part manufacturing. Our in-house engineering team has extensive experience in designing and engineering custom solutions. If you don’t find what you need in our standard line, please let us know, and we’ll work with you to develop a custom solution that meets your unique requirements.
Our Advantages
CUSTOM DESIGNS
As a service to our customers, we offer our vast manufacturing experience and talents to meet special needs with custom parts. Our in-house engineering team has extensive experience designing and custom engineering solutions to meet your requirements. If you do not see what you are looking for in our standard line, please inquire about custom options.
We can also purchase and complete packaging according to customer requirements, such as blister boxes, rustproof paper, pearl cotton packaging, and we promise not to make a penny on extra packaging.
After Sales Service
Related catalog
Company Profile
FAQ
1. Factory or Trader ?
We are factory established in 2011, located in ChengDu, ZheJiang Province.
2. MOQ ?
For customized samples, MOQ is 200 pieces. For stock, MOQ is 30 pieces.
3. What materials are supported ?
.Aluminum alloy: 6061-T6, 6063-T6, 7075,2571,etc
. Stainless steel 303,304,316,201,etc
. Steel: Y15Pb, 45#, 20#, 65Mn steel, 4140,etc
. Brass: H57,H58,H59,H62,C3604BD,C2600,C3604,etc
.Plastic / Nylon / POM
4. Surface Treatment ?
Anodized, Oxide, Plating, Brushing, Polishing, Blackened, Powder coating, Sandblasting, Laser engraving Zn-plating, Ni-plating, Cr-plating, Tin-plating,copper-plating, the wreath oxygen resin spraying, the heat disposing,hot-dip galvanizing, black oxide coating, painting, powdering, color zinc-plated,blue black zinc-plated,rust preventive oil, titanium alloy galvanized,silver plating, plastic, electroplating, anodizing etc.
5. How To Customize?
Drawing formation: PDF, CAD/DWG/DXF, IGS/STP etc.If you don’t have a professional drawing, you can contact us and we will customize it for you according to your requirements.
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| Standard Or Nonstandard: | Standard or Customized |
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| Shaft Hole: | Standard or Customized |
| Torque: | 70-80N.M |
| Samples: |
US$ 30/Piece
1 Piece(Min.Order) | Order Sample On request
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Are there tutorials available on selecting the right aluminum collar based on environmental conditions?
Yes, there are tutorials and educational resources available to help you select the right aluminum collar based on the specific environmental conditions of your application. These resources provide valuable guidance in making informed choices. Here’s where you can find such tutorials:
- 1. Manufacturer’s Websites: Collar manufacturers often offer tutorials and guides on their websites. These resources provide insights into the various collar types and their suitability for different environments.
- 2. Online Industrial Forums: Online forums dedicated to mechanical components may have discussions and tutorials on selecting collars for specific environmental conditions. You can seek advice and recommendations from experienced users.
- 3. Industrial Supply Catalogs: Some industrial supply catalogs include educational content on collar selection based on environmental factors. These catalogs may be available online or in print.
- 4. YouTube Tutorials: Video-sharing platforms like YouTube host tutorials on mechanical components. You can find videos that explain how to choose collars for various environmental challenges.
- 5. Mechanical Engineering Books: Mechanical engineering textbooks often cover the topic of collar selection. These books may offer detailed guidance on factors like corrosion resistance, temperature tolerance, and environmental considerations.
- 6. Supplier Consultation: Contact collar suppliers directly and inquire about collar options suitable for specific environmental conditions. Suppliers can provide expert advice and recommendations based on your requirements.
- 7. Industry-Specific Resources: Industry associations and organizations related to your field may offer resources and tutorials specific to environmental considerations in collar selection. Check for guides tailored to your industry.
- 8. Case Studies and Application Notes: Some manufacturers and educational institutions publish case studies and application notes that highlight real-world examples of collar selection based on environmental challenges. These resources can provide practical insights.
- 9. Collaboration with Experts: Collaborate with mechanical engineers, maintenance professionals, or colleagues who have experience in your industry. They can share their expertise in selecting collars that withstand specific environmental conditions.
- 10. Online Training Courses: Consider enrolling in online training courses related to mechanical components. These courses may include modules on collar selection and environmental considerations.
By utilizing these tutorials and resources, you can make well-informed decisions when selecting aluminum collars that can withstand the environmental challenges of your application.
Can you provide recommendations for cost-effective aluminum collars catering to different budget constraints?
Selecting cost-effective aluminum collars is essential, and the choice should align with your specific budget constraints. Here are recommendations for cost-effective options catering to different budget levels:
- 1. Standard Aluminum Collars: Standard aluminum collars are the most budget-friendly option. They come in a range of sizes and styles and are suitable for various applications, especially when cost savings are a priority.
- 2. Single Split Collars: Single split collars are economical and easy to install. They provide a secure grip without adding extra cost. These collars are ideal for applications where budget constraints are a concern.
- 3. Bulk Purchase: Consider purchasing aluminum collars in bulk. Many suppliers offer discounts for larger quantities, which can significantly reduce the per-unit cost. Buying in bulk is a cost-effective strategy for long-term or high-quantity projects.
- 4. Shop Local: Check with local industrial suppliers and manufacturers. They may offer competitive pricing, and you can potentially save on shipping costs. Local suppliers may also have special deals or discounts for businesses in the area.
- 5. Online Price Comparison: Use online industrial supply platforms to compare prices from different suppliers. This allows you to find the most cost-effective option for your specific requirements while taking advantage of competitive pricing.
- 6. Consider Material Thickness: Evaluate the material thickness of the collar. Thicker collars provide added strength but can be more expensive. If your application doesn’t require the extra thickness, opt for thinner collars to save on material costs.
- 7. Evaluate Collar Type: Choose the collar type that suits your application without unnecessary features. For example, if you don’t need a high clamping force, opt for set screw collars over more complex clamping collars to save on costs.
- 8. Customization: If you have specific design requirements, consider custom aluminum collars. While there may be an initial design cost, custom collars can be tailored to your exact specifications, potentially reducing material waste and costs in the long run.
- 9. Maintenance and Durability: Consider the long-term cost-effectiveness. Investing in slightly higher-quality collars that require less maintenance and replacement over time can be more cost-effective than constantly replacing lower-quality collars.
Ultimately, the choice of cost-effective aluminum collars depends on your budget constraints and the specific needs of your application. By considering these recommendations and exploring different purchasing options, you can find the most budget-friendly solution that aligns with your project requirements.
What are the key differences between aluminum collars and other collar materials like stainless steel?
Understanding the differences between aluminum collars and other materials like stainless steel is essential when selecting the right collar for your application. Here are the key distinctions:
| Characteristic | Aluminum Collars | Stainless Steel Collars |
|---|---|---|
| Weight | Aluminum collars are lightweight, making them ideal for applications where weight reduction is crucial. | Stainless steel collars are heavier than aluminum collars, which can be advantageous in some high-stress applications. |
| Corrosion Resistance | Aluminum has natural corrosion resistance due to its oxide layer. It’s suitable for indoor and outdoor applications but may not be ideal for highly corrosive environments. | Stainless steel is known for its excellent corrosion resistance, making it suitable for a wide range of applications, including those exposed to harsh chemicals and saltwater. |
| Machinability | Aluminum is relatively easy to machine, making it suitable for custom collar designs. Machining and fabricating aluminum collars is straightforward. | Stainless steel can be more challenging to machine due to its hardness, but it’s still machinable. Special tools and expertise may be required. |
| Strength | Aluminum collars are less strong than stainless steel collars. They are suitable for applications where high strength is not a primary requirement. | Stainless steel collars offer higher strength and durability, making them suitable for high-stress and heavy-load applications. |
| Magnetic Properties | Aluminum is non-magnetic, making it ideal for applications where magnetic interference is a concern. | Stainless steel can be magnetic or non-magnetic, depending on its composition. This property should be considered in applications sensitive to magnetic fields. |
| Cost | Aluminum collars are generally more cost-effective than stainless steel collars, making them a budget-friendly choice. | Stainless steel collars are often more expensive due to their higher material cost and manufacturing complexity. |
The choice between aluminum and stainless steel collars depends on the specific requirements of your application. Consider factors such as weight, corrosion resistance, strength, and budget constraints when making your selection. It’s essential to select the material that best aligns with the needs of your mechanical application.
editor by Dream 2024-04-24
China wholesaler Customized Aluminum Set Screw Clamping Ring Shaft Collar cam lock shaft collar
Product Description
Customized Aluminum Set Screw Clamping Ring Shaft Collar
| Type | Feature |
| Setscrew Type | Metric Size |
| Inch Size | |
| Splits type | Single split/one piece split |
| Double split/2 pieces splits | |
| Material | Steel/Aluminum/Stainless steel |
| Surface Treatment |
Black oxide/zinc plated other specified treatment. |
Use:
are used in a variety of application and industries. Examples include agricultural implements, office machines, exercise equipment, mixers, and printing presses.A variety ofspecialized products are available. Knurled shaft collars provide a friction surface for hand gripping and are suitable for conveyors and other applications which require frequent collar adjustment.
Hexagonal-bore shaft collars are suitable for power transmission and drive applications.
Heavy-duty shaft collars feature large cross sections and sturdy clamping screws for added holding power.
Because heavy-duty shaft collars provide better vibration and shock resistance,
they are designed for applications such as off-road, mining, paper and steel mill equipment.
Main Products:
1. Timing Belt Pulley (Synchronous Pulley), Timing Bar, Clamping Plate;
2. Forging, Casting, Stampling Part;
3. V Belt Pulley and Taper Lock Bush; Sprocket, Idler and Plate Wheel;Spur Gear, Bevel Gear, Rack;
4. Shaft Locking Device: could be alternative for Ringfeder, Sati, Chiaravalli, Tollok, etc.;
5. Shaft Coupling:including Miniature couplings, Curved tooth coupling, Chain coupling, HRC coupling, Normex coupling, Type coupling, GE Coupling, torque limiter, Universal Joint;
6. Shaft Collars: including Setscrew Type, Single Split and Double Splits;
7. Gear & Rack: Spur gear/rack, bevel gear, helical gear/rack
8. Other customized Machining Parts according to drawings (OEM).
More Advantages:
1. More competitive prices,
2. Shorter delivery date: 35 days.
3. We are the professional manufacturer in the field of Power Trans. Parts,specially for Timing Pulleys.
4. Produce standard and non-standard
5. Strict QC Management:ISO9001:2008,our engineer,Mr.Wang has specialized in the prodcution for over 20 years.
Packaging & Shipping:
All the products can be packed in cartons,or,you can choose the pallet packing.
MADE IN CHINA can be pressed on wooden cases.Land,air,sea transportation are available.UPS,DHL,TNT,
FedEx and EMS are all supported.
Company:
Factory View:
Exhabition:
FAQ:
1. MOQ
A: Generally, 1 pc for standard parts; contact for nonstandard parts.
2. Delivery Time
A: In stock: within 5 working days. Out of stock: depends on your order quantity.
3. How To Select
A: part number or drawing, catalogue. If no, you can send us your sample, so we can make the drawing and sample accordingly.
4: What is the Warranty for your products?
A:Normally our warranty is 1 year.
Contacts:
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard & Custom |
|---|---|
| Shaft Hole: | Standard & Nonstandard |
| Bore Diameter: | 8-65 |
| Material: | Steel/Aluminum/Stainless Steel |
| Type: | Collar |
| Service: | Standard and Custom |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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Can I find information on the application of aluminum collars in aerospace engineering?
Absolutely, you can find valuable information on the application of aluminum collars in aerospace engineering. These resources provide insights into how aluminum collars are used in the aerospace industry:
- 1. Aerospace Industry Publications: Explore publications specific to the aerospace industry. Magazines, journals, and websites often feature articles, case studies, and research papers on the use of aluminum collars in aerospace applications.
- 2. Aerospace Engineering Textbooks: Look for aerospace engineering textbooks that cover mechanical components and fastening methods. These books may include sections on collar applications in aerospace systems.
- 3. Manufacturer’s Aerospace Catalogs: Aerospace collar manufacturers often produce specialized catalogs or documentation focusing on their products’ suitability for aerospace engineering. These resources offer in-depth information on collar types, materials, and compliance with industry standards.
- 4. Aerospace Forums and Communities: Online forums and communities dedicated to aerospace engineering may have discussions and information on the use of collars in various aerospace systems. You can engage with professionals and enthusiasts in these forums.
- 5. Aerospace Trade Shows: Attend aerospace-related trade shows and exhibitions. These events showcase the latest advancements in aerospace technology and components, including aluminum collars used in various applications.
- 6. Aerospace Industry Associations: Explore industry-specific associations and organizations related to aerospace engineering. They often provide resources, publications, and guidelines related to mechanical components like collars.
- 7. Academic Institutions: Aerospace engineering departments at universities and research institutions may publish studies and resources related to collar applications in aerospace. Accessing academic publications can provide technical insights.
- 8. Collaboration with Aerospace Engineers: Connect with aerospace engineers and professionals who have hands-on experience in aerospace projects. They can share their knowledge and experiences with collar applications in the field.
- 9. Supplier Documentation: Contact collar suppliers or manufacturers and inquire about their aerospace-related documentation. They may provide technical data sheets, application notes, and compliance information relevant to aerospace use.
- 10. Online Search Engines: Utilize search engines to find articles, reports, and resources related to aluminum collar applications in aerospace engineering. Refine your search with specific keywords for more focused results.
By exploring these resources, you can gain valuable insights into the application of aluminum collars in aerospace engineering, whether you are involved in aerospace projects or simply interested in learning more about this field.
What are the design considerations when utilizing aluminum collars in machinery?
When designing machinery that incorporates aluminum collars, several considerations are vital to ensure optimal performance and safety. Here are the key design considerations:
- 1. Shaft Compatibility: Ensure that the aluminum collar’s inner diameter matches the shaft’s outer diameter. The fit should be snug without play to prevent slippage or misalignment.
- 2. Material Selection: Choose the right aluminum alloy for your collars based on the application. Different aluminum alloys offer varying properties, including strength, corrosion resistance, and weight. Select the alloy that best suits your machinery’s needs.
- 3. Collar Type: Determine the appropriate collar type based on your application. Set screw collars, clamping collars, or other variations provide different levels of clamping force and ease of installation. Select the type that aligns with your machinery’s requirements.
- 4. Environmental Factors: Consider the environment in which the machinery will operate. Aluminum collars are corrosion-resistant to some extent, but if exposed to harsh chemicals, moisture, or saltwater, you may need additional corrosion protection or alternative materials.
- 5. Weight Considerations: Take into account the machinery’s weight constraints. Aluminum collars are lightweight, making them suitable for applications where reducing weight is essential for performance and energy efficiency.
- 6. Precision and Tolerance: Maintain precision in collar dimensions and tolerances. Even small deviations in collar specifications can affect machinery performance. Quality control in manufacturing is crucial.
- Surface Finish: Ensure that the shaft and collar surfaces have the appropriate finish. A smooth surface finish reduces friction and wear. Consider surface treatments or coatings if needed.
- Clamping Force: Calculate and design for the required clamping force. This involves understanding the loads and stresses the collar will experience during operation. Overloading can lead to collar failure, so proper calculations are essential.
- Machining and Installation: Design the collar for ease of machining and installation. The collar should be straightforward to assemble, and it should not require specialized tools or complex procedures for installation.
- Alignment and Balance: Ensure that the collar is aligned with other components and balanced to prevent uneven stress or vibration issues. Misalignment can lead to wear and operational problems.
- Maintenance Accessibility: Consider how easily the collar can be accessed for maintenance. Machinery that requires frequent adjustments or inspections should have accessible collars for easy servicing.
By carefully addressing these design considerations, you can effectively integrate aluminum collars into your machinery, ensuring that they contribute to its performance, durability, and reliability.
Can you recommend aluminum collars suitable for applications with weight constraints?
Certainly! Aluminum collars are an excellent choice for applications with weight constraints due to their lightweight properties. When selecting aluminum collars for such applications, consider the following recommendations:
- 1. Standard Aluminum Collars: Standard aluminum collars are available in various sizes and styles. These collars are lightweight and suitable for a wide range of applications, especially when weight reduction is a priority.
- 2. Set Screw Collars: Set screw collars, which use a threaded screw to secure the collar to the shaft, are a common choice for lightweight applications. They provide a secure grip without adding significant weight.
- 3. Single Split Collars: Single split collars are designed with a single slit along the circumference of the collar, making them lightweight and easy to install. They are suitable for applications where weight is a concern.
- 4. Precision Machined Collars: Precision machined aluminum collars are designed for high-precision applications. They are lightweight and provide a secure fit for critical components while minimizing added weight.
- 5. Custom Collars: In cases where standard collars do not meet the specific requirements of your application, consider custom aluminum collars. These can be designed and machined to your exact specifications, ensuring they meet weight constraints while fulfilling your needs.
- 6. Corrosion Resistance: Even in weight-constrained applications, it’s essential to consider environmental factors. If the application involves exposure to moisture or corrosive elements, choose aluminum collars with appropriate corrosion resistance to ensure durability.
- 7. Material Thickness: Evaluate the thickness of the collar material. Thicker collars provide additional strength and stability, but they may also add more weight. Balance the need for strength with the weight constraints of your application.
- 8. Weight Reduction Design: Collaborate with collar suppliers who can provide lightweight design solutions. They may offer special lightweight designs that minimize material usage while maintaining structural integrity.
- Consult with Experts: If you’re uncertain about the most suitable aluminum collars for your weight-constrained application, consult with mechanical engineers or collar manufacturers. They can provide expert guidance based on your specific requirements.
When choosing aluminum collars for applications with weight constraints, it’s essential to strike a balance between weight reduction and meeting the mechanical and functional requirements of the application. By considering these recommendations and consulting with experts, you can select the right aluminum collars that meet your needs while adhering to weight limitations.
editor by CX 2024-04-12
China factory High Precision CNC Machining Service Aluminum Parts Locating Cylinder Shaft Collar cam lock shaft collar
Product Description
Product Description
High Precision CNC Machining Service Aluminum Parts Locating Cylinder Shaft Collar
Product Parameters
| Processing | CNC Machining, CNC Milling and Turning, Drilling, Grinding, Stamping, Tapping, Bending |
| Surface Treatment | Electroplating, Anodizing, Polishing, Chrome Plating, Zinc plating, Nickel plating, Electrophoresis, Sandblasting, Passivation, Powder Coating, Painting, etc. |
| Certifications | ISO9001:2015 IATF16949:2016 |
| Service type | OEM and ODM |
| Tolerance | +/-0.005mm |
| Surface Roughness | Ra0.8 |
| Dimensions | According to Customer’s Drawing |
| Processing Equipments | CNC Machining Center, CNC Milling Machine, CNC Turning Machine, CNC Gantry, Vertical CNC center, Horizantal CNC center, Drilling Machine,Grinding Machine, etc. |
| Testing Equipments | CMM,Laser Precision Detection Projector, Pull Tester, Automatic Optical Inspector, Salt Spray Tester, Durometer, Tensile Machine Calipers |
| Application | Automotive industry, Medical DeviceS, UAV Industry, Communication Electronics Appliance, Robot, Mold Components Processed and Fixrure, Oil, Gas and Other Heavy Equipments. |
| Drawing Format | PDF/JPEG/AI/PSD/CAD/Dwg/Step/LGS |
| MOQ | 1 piece |
| QC Policy | 100% inspection with report, random inspection before shipment, third-party inspections can be provided CZPT request |
| Packaging | PE bags or bubble bags, boxes, cartons, pallet or as per customers’ requirements |
| Trade Terms | EXW, FOB, CIF, As per customers’ request |
| Payment Terms | L/C, T/T, D/P, Western Union, Paypal, Money Gram, etc. |
| Delivery Time | 7-14 working days after deposit payment received for samples,official orders negotiable |
| Production Capacity | 1000000pcs/Months |
Company Profile
Production Line
Equipments List
Certifications
FAQ
1: Are You a Manufacturer?
Yes, we specialize in manufacturing of CNC machining parts over 20 years.
2. When Can I Get the Price?
Quotation will be provid within 24 hours after inquiry is received with full product information and drawing.
3: How Long is Your Delivery Time?
It’s depends on the products requirements ang quantity. Normally the mass order lead time is around 14-20days.
4: How Can You Asure the Quality?
100% inspection and we could provide full inspection reports as customer requests before shipment.
5: Do You Provide Samples ?
Yes, we can provide samples, please provide full product information and drawing.
6: Why Choose Us?
We have advanced technology and equipment, world-class team for techincal and aftersales service. We provide high quality product ,competitive price with fast lead time
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory |
|---|---|
| Standard: | GB, EN, ASME |
| Surface Treatment: | Electroplating |
| Production Type: | Batch Production |
| Machining Method: | CNC Machining |
| Material: | Steel, Brass, Alloy, Copper, Aluminum, Iron |
| Samples: |
US$ 15/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can I purchase aluminum collars with specific features suitable for use in electronic equipment?
Yes, you can find aluminum collars with specific features tailored for use in electronic equipment. These collars are designed to meet the unique requirements of electronics applications. Here’s how to find them:
- 1. Manufacturer’s Product Catalogs: Collar manufacturers often produce product catalogs that include collars designed for electronics. Look for features such as lightweight materials, corrosion resistance, and precision engineering.
- 2. Online Suppliers and Distributors: Search for online suppliers and distributors specializing in electronic components. They may offer a selection of aluminum collars with features suitable for electronic equipment.
- 3. Aerospace and Defense Suppliers: Companies that supply the aerospace and defense industries often have collars designed for electronic equipment in demanding environments. Explore their offerings for high-quality options.
- 4. Technical Specifications: Pay attention to technical specifications provided by collar manufacturers. Focus on features like material composition, size, weight, and resistance to environmental factors that are critical in electronics applications.
- 5. Custom Collar Manufacturers: Some manufacturers offer custom collar design services. You can work with them to create collars with specific features tailored to your electronic equipment needs.
- 6. Corrosion Resistance: Select collars with corrosion-resistant properties, which are essential in electronic equipment exposed to various environmental conditions, including moisture and chemicals.
- 7. Lightweight Materials: Choose aluminum collars made from lightweight alloys to minimize the weight of electronic equipment, making them suitable for aerospace and portable devices.
- 8. Precision Machining: Collars with precision machining and tight tolerances ensure a secure fit on electronic components, shafts, or connectors, enhancing overall performance.
- 9. Vibration Damping: For equipment subjected to vibrations, consider collars with vibration-damping features to protect delicate electronic components and connections.
- 10. Environmental Sealing: Look for collars with environmental sealing capabilities to protect electronic equipment from dust, moisture, or other contaminants.
When purchasing aluminum collars for electronic equipment, consider the specific needs of your application. Consult with manufacturers or suppliers to ensure that the collars meet the required features and specifications, providing reliability and durability for your electronic devices.
Are there guidelines for lubricating and maintaining aluminum collars to ensure optimal performance?
Maintaining and lubricating aluminum collars is essential to ensure their optimal performance and longevity. Here are guidelines for proper lubrication and maintenance:
- 1. **Cleaning:** Start by cleaning the collar and the shaft to remove any dirt, debris, or residue. Use a non-abrasive cloth or cleaning solution if necessary. Clean collars are easier to work with and less prone to wear and tear.
- 2. **Lubrication: Apply a suitable lubricant to the contact points between the collar and the shaft. The lubricant reduces friction and wear, ensuring a secure fit. Be sure to use a lubricant compatible with aluminum and the specific application.
- 3. **Proper Tightening: If you’re using set screw collars, ensure that you tighten the set screws evenly and to the manufacturer’s recommended torque specifications. Avoid over-tightening, which can damage the collar or shaft.
- 4. **Regular Inspection: Periodically inspect the collars for signs of wear, damage, or misalignment. Replace any collars that show significant wear, as they may no longer provide a secure grip.
- 5. **Environmental Considerations: Take into account the environmental conditions of your application. If the collars are exposed to moisture or corrosive substances, select a lubricant that provides corrosion protection. For high-temperature applications, choose a high-temperature lubricant.
- 6. **Reapplication of Lubricant: In applications with frequent movement or high loads, reapply lubricant as needed to maintain optimal performance. Regularly re-lubricate moving parts for smooth operation.
- 7. **Alignment: Ensure that the collar is properly aligned with the shaft and other components. Misalignment can cause uneven stress and premature wear. Make any necessary adjustments for proper alignment.
- 8. **Storage: If collars are not in use, store them in a clean and dry environment. Avoid exposure to extreme temperatures or humidity, which can affect the performance and condition of the collars.
- 9. **Documentation: Keep records of maintenance, including the date of lubrication and any replacements. This helps in scheduling regular maintenance and identifying patterns of wear or issues.
- 10. **Consult Manufacturer’s Recommendations: Always refer to the manufacturer’s guidelines and recommendations for specific maintenance procedures and compatible lubricants. Following the manufacturer’s instructions is crucial for optimal performance and warranty compliance.
Proper maintenance and lubrication of aluminum collars not only extend their service life but also ensure the safety and efficiency of your mechanical systems. Regular inspections and maintenance routines can prevent premature wear and potential failures.
What are the key differences between aluminum collars and other collar materials like stainless steel?
Understanding the differences between aluminum collars and other materials like stainless steel is essential when selecting the right collar for your application. Here are the key distinctions:
| Characteristic | Aluminum Collars | Stainless Steel Collars |
|---|---|---|
| Weight | Aluminum collars are lightweight, making them ideal for applications where weight reduction is crucial. | Stainless steel collars are heavier than aluminum collars, which can be advantageous in some high-stress applications. |
| Corrosion Resistance | Aluminum has natural corrosion resistance due to its oxide layer. It’s suitable for indoor and outdoor applications but may not be ideal for highly corrosive environments. | Stainless steel is known for its excellent corrosion resistance, making it suitable for a wide range of applications, including those exposed to harsh chemicals and saltwater. |
| Machinability | Aluminum is relatively easy to machine, making it suitable for custom collar designs. Machining and fabricating aluminum collars is straightforward. | Stainless steel can be more challenging to machine due to its hardness, but it’s still machinable. Special tools and expertise may be required. |
| Strength | Aluminum collars are less strong than stainless steel collars. They are suitable for applications where high strength is not a primary requirement. | Stainless steel collars offer higher strength and durability, making them suitable for high-stress and heavy-load applications. |
| Magnetic Properties | Aluminum is non-magnetic, making it ideal for applications where magnetic interference is a concern. | Stainless steel can be magnetic or non-magnetic, depending on its composition. This property should be considered in applications sensitive to magnetic fields. |
| Cost | Aluminum collars are generally more cost-effective than stainless steel collars, making them a budget-friendly choice. | Stainless steel collars are often more expensive due to their higher material cost and manufacturing complexity. |
The choice between aluminum and stainless steel collars depends on the specific requirements of your application. Consider factors such as weight, corrosion resistance, strength, and budget constraints when making your selection. It’s essential to select the material that best aligns with the needs of your mechanical application.
editor by CX 2024-04-11
China high quality CZPT Spare Part CZPT Stopper Chip E2233725000 cam lock shaft collar
Product Description
SMT spare part CZPT stopper chip E2233725000
Product Description
| Product name | SMT spare part CZPT stopper chip E2233725000 |
| Condition | Original new |
| Usage | Juki placement machine Spare Part accessories |
| Quality | 100% tested |
| Package | Carton Box or wooden case |
| Part number | E2233725000 |
| Payment | Paypal, Western Union, TT, L/C and etc. |
| Delivery | UPS, DHL, FedEx, express delivery, sea, and air transport. |
| Application | SMT PCB Assembly Production Line, CZPT placement machine spare parts accessories |
| Comprehensive product category for you to choose from | |||
| 1 | Placement machine feeder | 13 | LED pick and place machine |
| 2 | SMT placement machine | 14 | Wave soldering Machine |
| 3 | SMT AOI | 15 | SMT coating machine |
| 4 | SMT SPI | 16 | SMT cleaning machine |
| 5 | SMT stencil printer | 17 | SMT label mounter |
| 6 | SMT reflow oven | 18 | PCB cutting machine |
| 7 | SMT X-Ray | 19 | PCB laser machine |
| 8 | SMT feeder | 20 | PCB handling machine |
| 9 | SMT nozzle | 21 | SMT mounter |
| 10 | SMT digital camera | 22 | SMT accessories |
| 11 | SMT sensor | 23 | Placement machine accessories |
| 12 | SMT motor | 24 | Etc. |
Welcome to consult.
Detailed Photos
Other CZPT parts:
40046619 MOUSE HINGE
40046625 SWITCH PANEL R PRINT FIG
40046628 ROLLER XIHU (WEST LAKE) DIS.R
40046631 Z SLIDE BRACKET A
40046632 NOZZLE OUTER
40046637 MOUSE POCKET
40046642 MAGNETIC SCALE WIPER
40046643 CG2 GREASE
40046644 ZM RUBBER
40046646 FILTER
40046647 JIG NOZZLE LNC JIG
40046648 CZPT OFFSET BOSS(70)
40046649 CZPT OFFSET BOSS(80)
405710 T3.5 JIG SPACER JIG
405711 T16.5 JIG SPACER JIG
40046680 COPLANARITY UNIT ASM
4057108 LINEAR_XIHU (WEST LAKE) DIS._Y
4057109 CABLE BEAR Y
4057150 LINEAR_XIHU (WEST LAKE) DIS._X
4057173 ATC_LABEL
4057186 CABLE BEAR X
4057196 CB_SUPPORT_B_S
LNC HEAD ASM FX-3
OCC_LENS_ASSY
OCC_LIGHT_ASSY
HMS_ASSY
OCC_ASSY
SOLENOID_VALVE
OCC_LENS_BRACKET
MANIFOLD_VALVE_A_ASM
PWB_XIHU (WEST LAKE) DIS. S-A
PWB_XIHU (WEST LAKE) DIS. S-B
PWB_XIHU (WEST LAKE) DIS._PLATE_S-A
PWB_XIHU (WEST LAKE) DIS._PLATE_S-B
PWB_XIHU (WEST LAKE) DIS._J
JOINT_PULLEY_BELT
PWB_INNER_A
PWB_INNER_B
PWB_XIHU (WEST LAKE) DIS._IN-OUT
CONVEYOR_BELT_S
CONVEYOR BELT J
CONVEYOR BELT IN/OUT
CONVEYOR_BELT_IN/OUT-W
DRIVE_PULLEY
STOPPER_CHIP_B
RAIL_STAND_PLATE
4057160 XY_DRIVER_UNIT
4057164 VACUUM_PUMP_ASSY
4057179 POWER_SUPPRY_ASSY
4057183 CTRL_BOX_ASSY
4057136 XY DRV UNIT (EN) ASM
4057138 SAFETY UNIT BODY ASSY
4057139 POWER SUPPLY ASSY L(EN)
4057140 POWER SUPPLY ASSY R(EN)
4057160 COVER_RB_C
4057170 LCD_BRACKET_F
4057171 LCD_BRACKET_R
4057181 COVER_SB_R
4057182 COVER_SB_A
4057184 COVER_SB_B
4057194 COVER_FB_B
457109 GAS SPRING
457116 COVER_SB_L
457144 LOCK_SHAFT(HSM)
457145 FIXING_PLATE(HSM)
457149 DRIVER_BRACKET
457153 UP_SENSOR_STAY
457154 DRIVE_CYLINDER(FX3)_ASM
457172 TAPE_XIHU (WEST LAKE) DIS.
457173 FS_PLATE
457174 ROLLER_XIHU (WEST LAKE) DIS.
457177 ROLLER_XIHU (WEST LAKE) DIS._LL
4057109 SOLENOIDO_GIRD
4057125 HEAD_TOP_COVER_R
4057126 HEAD_TOP_COVER_R
4057129 CB_SUPPORT_SHEET_T
4057134 XM_BASE_B
4057157 HTP_POLE_A
4057192 Y_FIX_STOPPER
4057189 CZPT SW(F) ASM
4057194 F-KEYBOARD CABLE ASM
4057199 ETHER CONVERSION CABLE ASM
4057100 XY BEAR CABLE D ASM
4057102 ETHER-MAIN PCB ASM
4057104 ETHER-SLAVE PCB ASM
4057106 HEAD-MAIN PCB ASM
4057108 OCC A LIGHT PCB ASM
4057112 OCC C LIGHT PCB ASM
4057114 XY-RELAY PCB ASM
4057118 BASE-CARRY PCB ASM
4057120 OPERATION PCB FRONT ASM
4057122 POWER PCB ASM
4057124 ZT POWER PCB ASM
Packaging & Shipping
We use wooden case packaging, vacuum packaging, carton packaging and other combinations
ensure that the goods will not be damaged during transportation.
Company Profile
ZheZheJiang nling Industrial Co., Ltd is focusing on the global Placement machine industry.
Our company is a high-end brand manufacturer of automatic AOI visual inspection equipment and a global supplier of CZPT accessories, which integrates R & D, manufacturing, sales, and service. The company’s R & D team is composed of overseas and domestic senior VISION technical experts, has many years of R & D and manufacturing experience in the AOI visual inspection equipment industry, and the core technology has obtained a number of invention and application patents. At the same time, it also operates various brands of CZPT whole-line equipment leasing business, CZPT maintenance business, CZPT accessories business.
Our Advantages
1. Brand authentic guarantee
2. Customization is acceptable
3. Professional technical and sales team
4. Complete SMT brand and product support
5. Over 15 years experience, quality guarantee.
6. Full range of products, sufficient inventory, and fast delivery time
Brand Partner
FAQ
1. What products can you provide?
Placement Machine Feeder, CZPT Placement Machine, CZPT AOI, CZPT SPI, CZPT Stencil Printer, CZPT Reflow Oven, CZPT X-Ray, CZPT Feeder, CZPT Nozzle, LED Pick & Place Machine, Wave Soldering Machine, CZPT Coating Machine, CZPT Cleaning Machine, CZPT Label Mounter, PCB Cutting Machine, PCB Laser Printer Machine, PCB Handling Machine, CZPT Mounter Sales: Placement Machine, Placement Machine Accessories, CZPT Accessories.
2. Can I get a sample? what is your MOQ?
Yes, the sample is available, our MOQ is 1 piece
3. How long will it take to deliver the goods?
About 1 to 7 working days.
4. What kinds of brands of parts can you provide?
We have Fuji, Juki, Yamaha, Samsung, Panasonic, Siemens, Universal, Hitachi, etc.
5. What is the warranty of CZPT machine accessories?
We provide 6 months warranty on new accessories and 3 months on Second accessories, actual life depends on working and maintenance. If it can not work after newly received, free replacement would be sent immediately or refund
After Sales Service
24 hrs online, quick response, guaranteed warranty for you!
For more information, please visit our Official website
| After-sales Service: | 24 Hrs Online |
|---|---|
| Condition: | New |
| Speed: | Super High Speed |
| Precision: | High Precision |
| Certification: | RoHS, ISO, CE |
| Warranty: | 6 Months |
| Customization: |
Available
| Customized Request |
|---|
What Is a Shaft Collar?
A shaft collar is a simple machine component, but its function is important in many power transmission applications. Most commonly, shaft collars are used in motors and gearboxes. They can act as locating components, bearing faces, and mechanical stops. Their compact design makes them easy to install. In addition, they provide a clean, simple look for your gearbox or motor.
Sizes
There are a variety of sizes of shaft collars. Each type has different parameters and requirements. These specifications can be found on the manufacturer’s website. These dimensions are important for the selection process. In order to determine which size is best for your needs, first identify the system parameters and limitations that you’ll be using.
Shaft collars are available in a variety of sizes and materials. These pieces can range in thickness from just a few millimeters to several inches. A solid steel shaft collar is usually available from 1/8″ to six inches. The material used for shaft collars is either 304 stainless steel or lead-free steel.
The oldest style of shaft collar is the set collar, which uses a hardened set screw to penetrate the shaft surface. It is ideal for holding bearings, spacers, and sprocket hubs. These collars are typically installed using hex keys, which are six-sided L-shaped tools, also known as Allen Wrenches. These collars are useful for many different machine applications, and are often used in conjunction with springs and dampers to hold components in place. They are also useful as mechanical stops, stroke limiters, and bearing holders.
Shaft collars come in one-piece and two-piece designs. A one-piece collar provides uniform holding force on the shaft, whereas a two-piece shaft collar is stronger and can be assembled anywhere on the shaft. Shaft collars are generally available in English and metric units, and the manufacturer can alter the dimensions of any standard collar to meet your needs. For more unique situations, you can also choose a fully customized shaft collar that is specific to your application.
Functions
A shaft collar is a metal or plastic device used to locate and position components on a shaft. It also limits the movement of the shaft. These devices can be found on a wide variety of applications, including motor assembly components. There are many types of shaft collars. To help you find the right shaft collar for your application, you can use Thomas Supplier Discovery Platform. The platform has over 70,000 product categories to help you find the right solution.
Clamp-type collars are reliable under constant loads, but may require additional support under shock loads. A shock load is a force generated by a relatively small mass that is rapidly increased by impact. Clamp-style collars are designed to counteract this force, and an undercut on the shaft may help them stay firmly in place. Clamp-style collars are also available in two-piece designs, which offer a high holding force and ease of assembly.
A shaft collar is an important machine component. It holds and positions sprockets on a shaft. It also acts as a mechanical stop, and helps prevent a shaft from slipping. They can also be used to limit the movement of cylinders and actuators. These simple components are found in virtually every type of machinery.
The torque-generating force in a set-screw shaft collar is absorbed by friction between the threads and the clamp body. The friction between these parts helps compensate for the lost torsioning effort, which can lead to the collar failing to hold. Alternatively, a torque wrench can help control the final torque of the shaft collar.
Types
There are many different types of shaft collars available for different applications. It is important to understand the characteristics of each to find the right one for your application. The most common shaft collars are made from steel or aluminum, but some are also made of plastic. These are relatively inexpensive and lightweight, but their holding power is limited. Titanium shaft collars are much lighter than aluminum and are resistant to extreme temperatures, but they are only used in a few specific applications.
Another type is a clamp collar, which is mounted using a compression method. Compared to the set screw type, clamp collars are much stronger and have a higher holding power. Clamp collars come in either a one-piece or two-piece design. One-piece collars are used in applications where the shaft is split and requires a positive stop.
The strength of a shaft collar depends on the type of screw used to attach it to the shaft. The screw’s strength and diameter will affect the holding power of the shaft collar. In most cases, a manufacturer will offer the proper screw with the collar. In some cases, however, a non-standard screw may be more appropriate.
The set screw collar is one of the oldest types. Its disadvantage is that it can be difficult to move and may damage the shaft. Also, it is not as secure as a clamp-based collar. In addition, two-piece hinged shaft collars are the most convenient. One-piece collars are difficult to move, while two-piece collars can be moved easily along the shaft without separating components.
Dimensions
Shaft collars are a complex component and their dimensions are crucial to the performance of the application. Designing a shaft collar requires consideration of a variety of factors, such as the type of material, bore size and geometry of the shaft. The manufacturer of a shaft collar will usually publish performance data on its website, or users can contact them for assistance.
The material used in shaft collars has a significant impact on the collar’s strength and its holding capacity. Shaft collars should be made from a high-quality, corrosion-resistant material. The strength of the screw also plays an important role in the collar’s holding capacity. Generally, a collar’s manufacturer will provide the appropriate type of screw for the application. However, in some cases, a non-standard screw may be necessary.
Shaft collars are available in a variety of styles. One-piece collars are often used in applications where there is minimal or no disassembly or adjustment required. Alternatively, two-piece collars may be used when frequent disassembly is needed. Regardless of the style, the size of shaft collars should be consistent with the requirements of the assembly.
Shaft collars are made from steel or aluminum. They offer good holding power and are lightweight. Steel shaft collars are durable and have good corrosion resistance. However, the grade of steel can affect their performance. Stainless steel collars are easier to machine and have improved corrosion resistance. However, they may reduce the holding power.
Stainless steel
A stainless steel shaft collar is a simple mechanical component used to secure a shaft. It is used for many different applications, most commonly in motors and gearboxes. They also function as locating components, mechanical stops, and bearing faces. These collars are available in different sizes and can be used for a variety of different purposes.
Shaft collars come in various materials, including stainless steel, aluminum, and polyamide. They are available with a variety of different finishes, including electroless nickel plating. Stainless steel shaft collars are available in various diameters, including 5/16 in. through 5/8 in. They are also available in single and double split styles.
CZPT offers a full line of stainless steel shaft collars in both 303 and 316 stainless steel. These collars are resistant to corrosion caused by water and a wide variety of commercial-grade cleaning agents. They are also supplied with fastening hardware of similar material. For added durability, CZPT shaft collars are also available in engineered plastic.
Stainless steel shaft collars can be easily adjusted for the proper torque. They come in various sizes and are easy to install and remove. They can also be re-bored if necessary. One type of shaft collar is quick-clamp, which is equipped with a clamping lever and a handle. It’s ideal for frequent setup and adjustment.
Quick-clamp shaft collars
Quick-clamp shaft collars are a simple and convenient way to secure a shaft. They have a flush handle that sits flush with the outside diameter of the shaft and can be easily adjusted by hand. They are made from lightweight aluminum and stainless steel hardware that does not mar the shaft.
These shaft collars replace standard hardware and are easy to install and remove. Quick-clamp shaft collars are available in one, two, and three-piece clamping styles. Some quick-clamp shaft collars have an integrated hinge and countersunk mounting holes for easy mounting. They can also have a knurled nut for easier locating.
Quick-clamp shaft collars are a convenient option for many types of packaging machinery. They can be installed and adjusted with no tools, making them an efficient choice for frequent changeovers and setups. CZPT offers two types of quick-clamp shaft collars. The first type has a cam lever that sits flush with the outside diameter and is finger operated. The second type has an adjustable tension-adjustment screw for easy adjustment. Both designs are ideal for low-rpm applications where frequent changeovers are needed.
Quick-clamp shaft collars are made of black anodized aluminum and steel fasteners. These shaft collars are available in sizes ranging from 0-300mm and in various designs. A quick-clamp shaft collar has a high load-bearing capacity, and a high torque capacity. Axial load capacities and torque specifications are non-binding guidance values and do not represent a warranty or guarantee of their characteristics.
editor by CX 2023-06-07
China Oem Custom Cnc Machining Turning Polished Solid Hard Anodized Aluminum Alloy Mechanical Shaft cam lock shaft collar
Condition: New
Warranty: None
Applicable Industries: Other
Weight (KG): 0.5
Showroom Location: None
Video outgoing-inspection: Not Available
Machinery Test Report: Not Available
Marketing Type: \
Warranty of core components: \
Core Components: none
Structure: Other, set screw type
Material: aluminum
Coatings: \
Torque Capacity: Other
Model Number: Shaft Collar,
Product name: Aluminum Shaft
Process: cnc machining Turning
Tolerance: 0.01-0.05mm
MOQ: 1 Piece
Packing: Customized
Keyword: stainless steel shaft collar
Service: OEM ODM
After Warranty Service: No service
Local Service Location: None
Port: ShenZhen
Have you met the following troubles when you were looking for a partner who can provide a customized processing service? Don’t worry, We are specializing in sheet metal fabrication and CNC machining & turning service, below is our introduction for your reference. We have a professional engineering team with an average industry experience of more than 3 to 5 years. Are you ready to request a quotation for your own parts? Select an engineer that matches your project for a one-on-1 discussion, quotation and solution will be provided on the same day!! Product description ?
| Product Name | Customized stainless steel Shaft Collar | |||||||
| Tolerance | +/-0.01mm, 100% QC quality inspection before delivery, can provide quality inspection form. | |||||||
| MOQ | Low MOQ Start 1 Pcs ( No need mold cost ), Many Customers found us make prototype product to save Investment Funds for Pre-R&D and Market Testing. | |||||||
| Sample Cost | Free of Sample Cost. Normally is USD 35~110 per Style Of Special Design We Need Sample Charge, Can Refund when You Have Official Bulk Order. | |||||||
| Delivery Time | 1-25 days after order with prepayment based on product structure and quantity. | |||||||
| Get a Free Quotation via Us >>> Go | ||||||||
| Stainless Steel | SS201,SS301,SS303, SS304, SS316, SS416 etc. | ||||||
| Steel | mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45#, Wide Range Flexibility Metal Coupled Ductile Iron Universal Couplings etc. | ||||||
| Brass | HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90 etc. | ||||||
| Copper | C11000,C12000,C12000, C36000 etc. | ||||||
| Aluminum | AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc. | ||||||
| Iron | A36, 45#, 1213, 12L14, 1215 etc. | ||||||
| Plastic | ABS, PC, PE, POM, Nylon, PP, Peek, etc. | ||||||
| Stainless Steel | Polishing, Passivating, Sandblasting, Laser engraving |
| Steel | Zinc plating, Oxide black, Hot sale factory direct rack gear helical linear CZPT rail with gear rack for cnc lathe machine,flexible rack and pinion Nickel plating, Chrome plating, Carburized, Powder Coated. |
| Aluminum parts | Clear Anodized, Color Anodized, Sandblasted Anodized, Chemical Film, Brushing, Polishing. |
| Plastic | Plating gold (ABS), Painting, Brushing (Acrylic), laser engraving |
| Agricultural equipment | Computing equipment | Automobile industry | Armament |
| Medical / dental instruments | Measuring instruments | Miscellaneous equipment | Textile equipment |
| Pharmaceutical industry | Pumps and general connections | Petrochemical industry | Safety equipment |
| Industrial valves | Fixing and movable equipment | Pharmaceutical industry | General machinery |
| Orthopedic implants | Food and beverage processing | Instrumentation equipment | Sanitary fittings |
A：Yes, no matter in laser cutting, bending, or CNC machining, the workers will conduct the first sample inspection and random inspection during the processing to ensure the quality of the products
Q：How many checks are performed on a project?A：Usually, products will go through the following 4 inspections: incoming inspection, production first inspection, sampling inspection, and pre-shipment inspection. Among them, sampling inspection will be conducted multiple times.
Q：Will you be CZPT to work with our engineering team to review drawings and provide quick, estimated pricing for desired changes?A：Yes, our engineers respond very quickly. If there is anything to be modified in the product, we can offer you a new price as soon as you tell us.
Q : What’s kinds of information you need for a quote?A : Kindly please provide the product drawing in PDF, China Factory Custom Aluminum Alloy Car Gearbox Transmission Housing and will be better you can provide in .dwg / .stp / . iges / .stl , Send drawing.
Q：Is the material ROHS compliant?A：Yes
Q：Will your company sign an NDA?A：Yes
The final interpretation is owned by our company
Types of Shaft Collars
Clamp style shaft collars
A variety of styles of shaft collars are available for your machining needs. Clamp style shaft collars offer better flexibility and hold better than set screw collars. They are best for shaft materials that are softer than a setscrew. Clamp style collars are generally easier to maneuver, as they are two-piece and are hinged along the shaft.
Clamp style shaft collars come in two-piece and one-piece designs. One-piece clamp collars are typically used for a single-piece shaft, while two-piece clamp collars are used for multiple shafts. The one-piece clamp collar provides a more uniform holding force, while two-piece clamp collars provide more clamping force and can be installed anywhere on the shaft. Both styles are available in English and metric measurements.
The holding power of Clamp style shaft collars depends on their bore size and concentricity. The fastening hardware also affects torque transmission. Forged screws are generally stronger than broached screws, and are less likely to ream out. However, you still need to make sure that the material of the collar is strong enough to withstand the recommended screw torque.
Clamp style shaft collars are available in 1215 lead-free steel with a black oxide finish and zinc plating, as well as 303 and 316 stainless steel. They are also available in 2024 aluminum with an anodized finish. They are available in a range of sizes from 1/8” to six inches and 3mm to 150mm.
One of the main benefits of Clamp style shaft collars is their versatility. The collars can be used as guides, spacers, or stops on a variety of medical equipment. They are designed to distribute compression forces around a shaft, and they can be added at any stage in the manufacturing process.
Set screw shaft collars
Set screw shaft collars are used to secure screws to shafts. They can be purchased in a variety of sizes. The external diameter, internal diameter, and width of the collar will determine the proper collar size. Some companies also offer custom and adjustable-width collars. Clamp-style shaft collars are easier to maintain, and distribute torque evenly across the shaft. They also offer twice the holding power of set screw collars.
Collars are available in metric and inch sizes. They are also available in zinc plated and black-oxide steel. In addition, they come in a variety of styles. Whether you’re looking for a custom collar, or something a little more conventional, you can find it with the help of an ISO-certified supplier.
Set screw shaft collars come in different sizes and materials. Socket collars, for example, are made of steel and have an inside diameter of 5/64″ to 1-1/8″. In addition, forged socket set screw shaft collars come in 3/16 to 4 in. They are also available with special hardware for connection to shafts.
Set screw shaft collars are commonly used on transmission and machinery. A set screw allows you to secure the collar in position by setting it into the correct position with a grub screw or a set screw. The set screw can then be adjusted with a screw driver and is a quick and easy solution for keeping a shaft in place.
Aluminum shaft collars
Aluminum shaft collars offer a number of advantages, ranging from their light weight to their corrosion resistance. Aluminum shaft collars are available in various styles and sizes, and can be plated with a variety of finishes. They are also available in lightweight styles for applications with tight space constraints. The most important factor when selecting a shaft collar is the material used to make it. Aluminum is lighter than steel and has a high strength to weight ratio. The choice of material should also depend on how much corrosion resistance is required. For example, if the shaft will be exposed to extreme environments, it is a better choice to use treated steel.
Another benefit to aluminum shaft collars is their ability to be custom-matched to the shaft. This feature helps to increase their aesthetics and branding potential. In addition, the ability to color-code components and switches can improve safety. This is especially useful in fail-safe applications. By incorporating color-coded collars, manufacturers can increase the safety of their products.
Another advantage of aluminum shaft collars is their strength. For instance, they can withstand higher torque levels than other types of shaft collars. They can be easily adjusted, and their two-piece design makes them easy to replace. Moreover, CZPT keeps the two-piece collars together during manufacturing, ensuring a perfect fit for the shaft. These collars also feature forged steel socket screws for enhanced holding power and torque capacity.
Single-piece shaft collars are also available in various styles. The set screw type has a perpendicular outer face. The set screw in these collars is used to engage the mating shaft. This type of shaft collar is a good choice for rotating assemblies.
Stainless steel shaft collars
The main function of a stainless steel shaft collar is to provide clamping force to a rotating shaft. This is achieved by a variety of methods. One of these is by bending or hammering. A shaft collar can also be made of aluminum or a combination of both. These options provide different advantages, which are described in this article.
Stainless steel shaft collars are available in different sizes, shapes, and materials. The diameter of the shaft collar may range from five-sixteenths to two-and-a-half inches. Some manufacturers produce the collars in different materials, including T304, T316, 416, and 17-4PH. Their products may also come in various shapes, such as angles, flats, structural shapes, and threaded rods.
One of the most important advantages of a stainless steel shaft collar is its strength and durability. A well-made collar can prevent wear and tear and provide excellent holding power. It also has many applications and is useful in many industries. Its application ranges from vertical conveyors to horizontal athletic equipment machinery, from agriculture to retail.
While there are numerous types of shaft collars, all three types have some common characteristics. Typically, steel shaft collars have high holding power and slim to average profiles. Heavy-duty collars have twice the holding power of low-profile collars and are used in heavy-duty construction and mining. Ultra Heavy-Duty shaft collars have the highest axial holding power and are made of steel. Shaft collars may be treated with zinc for corrosion resistance.
One manufacturer offers stainless steel shaft collars made of 303 stainless steel and other materials. It offers collars of various diameters from three-eighth to one-eighth inch. They are available in threaded, mounting, and heavy-duty styles, and are suitable for a wide range of applications, including the aerospace, energy, and medical industries.
editor by czh2023-02-18
China JB ZQ 4349 custom flat two holes washers round double hole spacer washer Double holes circlip for shaft cam lock shaft collar
Finish: black, ZINC, Plain
Style: Split, Wedge, Internal Tooth, External Tooth, countersunk, Bonded, OEM
Material: Brass, Stainless steel, Steel, Aluminium, Titanium/plastic etc, carbon steel,stainless steel,copper,brass etc
Application: Heavy Industry, Mining, New Arrival 22mm Silicone watch strap for CZPT Watch GTGT2 46mmSamsung Gear S3 rubber Replacement CZPT watch bands Water Treatment, Healthcare, Retail Industry, General Industry, Oil & Gas, Automotive Industry
Model Number: HXL-E817s
Standard: DIN
Product name: Double holes circlip for shaft
various types: rond,square,rectangular customized
Size: M3 M4 M5 M6 M8 etc
Surface treatment: zinc/nickle/brass plating,black anodizing,hardened etc
Packing: polybags
Certificate: ISO,ROHS
Service type: OEM or ODM
Packaging Details: poly bags+strong carton box
Port: HangZhou
| Item | JB /ZQ 4349 custom flat 2 holes washers round double hole spacer Double holes circlip for shaft |
| Material Available | 1. Steel:C45(K1045), C46(K1046),C202. Stainless Steel: SUS201, SUS303, SUS304, SUS410, SUS420 3. Iron: 1213, 12L14, OEM Engranaje 45 Degrs Engrenages Hlicodaux Gears Big Round Helical Gear 1215,etc 4. Alloy steel: SCM435,10B21 5.aluminum 6.brass 7.plastic |
| Surface treatment | Zinc plated, NI-platd, passivate, Chrome plated, Electro plating, Black, Plain, Dacro, Hot deep Galvanized or according to your requirement |
| Heat treatment | Tempering, Hardening, Spheroidizing, Stress Relieving. |
| Tolerance | 0.01-0.05mm |
| Packing | Plastic bag +carton box |
| Lead time | Sample 3-7 days, Mass production 8-15 days or according to customer’s requirement |
| Factory | OEM in HangZhou |
Our Services
All kinds of size, head type, material are available.
we can produce JB /ZQ 4349 custom flat 2 holes washers round double hole spacer Double holes circlip for shaft or other fasteners as per customer’ Factory Outlet Custom Stainless Steel Alloy Worm Gear Straight Shaft s requirement or design and samples.
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1. before sale,all questions will be replied within 24 hours.
2. Customized design is available. ODM&OEM are welcomed.
3. We can provide free sample if in stock.
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1. Professional manufacturer for bolt, screw, nut, washer, PEM fasteners, cnc lathe machined parts, automatic lathe parts, milling machine parts etc.
2. More than 10 years experience
3. 100% inspection on critical dimensions with high accuracy +/-0.01-0.05mm
4. Factory direct price and on time delivery
5. Sample available
6. OEM workable
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Choosing a Shaft Collar
The shaft collar is a simple machine component used in a variety of power transmission applications. They are most often found on gearboxes and motors. Their simple design makes them an easy component to install and remove. Among other uses, shaft collars are used as bearing faces, mechanical stops, and locating components.
Clamp-style shaft collars
Clamp-style shaft collars fix many of the problems associated with set-screw collars. Available in two-piece and one-piece designs, these collars compress the shaft and lock into place. This allows for a uniform distribution of force on the shaft. Clamp-style shaft collars provide more holding power than set-screw collars, but they work best under consistent pressure. Clamp-style shaft collars also work better against negative forces, as they have a separate, un-tightened side.
Clamp-style shaft collars feature mounting holes in the outer diameter. Like clamp-style collars, mountable shaft collars can be installed on adjacent assemblies, but the mounting method does not affect holding power. Mountable shaft collars are commonly used in mounting sensor brackets. They may have rounded or flat outer diameters to accommodate the mounting process. Mountable shaft collars may also have tapped or flat holes to facilitate installation.
Quick-clamp shaft collars have the same functionality as clamp-style collars, but feature a removable lever. They are typically quick-to-install and do not mar the shaft. Quick-clamping collars are especially beneficial in applications that require light-duty torque. They also make for quick and easy adjustments.
Heavy-duty shaft collars feature larger outer diameters, a wider face, and a larger screw. These collars are ideally suited for d-shafting and can offer greater holding power than set-screw collars. These collars are typically manufactured from high-strength 2024 aluminum.
Clamp-style shaft collars can be used in many different applications. They can be used for a variety of applications, including bearings, and are especially suited for rotary machines. However, there are some drawbacks. While they may not be as flexible as set-screw collars, they can still perform well under constant loads. One drawback is that they tend to loosen under shocks and reduce the holding power of clamping hardware.
Another advantage of clamp-style shaft collars is that they do not mar the shaft and allow for easy positioning adjustments. Furthermore, they are easier to install and offer greater holding power than set-screw collars. These collars are made from high-quality materials with tight tolerances and are available in different bore sizes.
Clamp-style shaft collars are the most common type of shaft collars. They can be two-piece or one-piece. Among these, two-piece collars are the most convenient option. One-piece collars are hard to move, and two-piece collars have a hinge on one side and a clamp-style collar on the other side.
The materials used in Clamp-style shaft collars play a crucial role in their overall performance. They should be strong, corrosion-resistant, and have good holding power. They should also be able to withstand high temperatures. The most common materials used for shaft collars are steel and aluminum. Some types are made from stainless steel, while others are made from engineered plastic.
Clamp-style shaft collars can come in two pieces or single-piece designs. The smaller one-piece collars usually have a back-cut opposite the clamp cut, which reduces the cross-sectional area at the hinge point. This reduces the amount of force required to clamp the collar, which makes it easier to use stronger screws.
Aluminum, carbon steel, and stainless steel shaft collars
When choosing a shaft collar, you should consider the material it is made of. You can purchase collars made of carbon steel, aluminum, or stainless steel. Each of these materials has its benefits and disadvantages. Steel is more durable than aluminum and tends to provide better holding power. Aluminum, on the other hand, is lighter and has a favorable strength-to-weight ratio. The material you choose should depend on your specific needs, such as corrosion resistance or weight.
Mountable shaft collars are used to mount sensors, fixtures, and other assemblies. These collars are available with outer diameter holes, flats, or quick-release designs. The material used to make these collars varies, with standard models made of 1215 lead-free steel and 2024 aluminum.
When choosing shaft collars, take into account the material and surface treatment. Different materials offer different properties, which will determine the performance of the collar. In addition to material, each shaft collar comes with a different holding power. Holding power is a key factor in choosing a shaft collar because it determines the amount of load it can withstand without slipping. The holding power depends on the screw size, the bore size, and the bulk of the collar.
Aluminum, carbon steel, and stainless steel shaft-collars can come in various styles. CZPT, for example, offers standard shaft collars in hex and d-bore profiles. Hex collars provide extra holding power and are better than set screws. Additionally, they do not mar the shaft and provide a better grip.
Another type of shaft collar is the quick-clamp shaft collar. These features allow users to install and remove them with ease. The quick-clamp collar has a handle that allows the user to quickly adjust it. While these shaft collars are designed for light duty applications, they are not recommended for heavy-duty or high-RPM applications.
Shaft collars are simple yet versatile components. They are used for various applications, including mechanical stops, stroke limiters, and retainers. They can also be used to align and space other components. Shaft collars are widely used in gearbox assemblies, flagpoles, and medical instruments, among others.
Two-piece shaft collars offer the same benefits of one-piece shaft collars, but offer additional convenience and versatility. They are easier to install and disassemble, reducing installation and labor costs. They also offer superior holding power. They also feature a threaded bore that acts as a positive mechanical stop when the shaft is rotated.
Over-torqueing shaft collars
Shaft collars are often used to secure components on shafts or other surfaces. They also provide an easy way to adjust the positioning of motor assembly components. Many different types of shaft collars are available to meet the specific needs of different applications. These include round, hexagonal, square, and D-bore collars.
The design of shaft collars must account for the load they will support. Some collars are made of metals, while others are made of plastic or composite materials. Typically, shaft collars are made of steel, but can also be made from aluminum or alloyed steel. Some are coated with zinc.
Shaft collars are available in one-piece and two-piece designs. Single-piece collars are designed to fit securely around a shaft, while double-piece collars allow for greater clamping force. These collars can be assembled anywhere along the shaft and can be installed between two pieces. They are available in different bore configurations and can be customized to meet your specific application.
Clamp style collars are easy to install and disassemble, and have a larger holding force than one-piece collars. These collars are also more shock-load resistant. They also don’t mar shaft surfaces, unlike setscrews. They can also be easily adjusted without damaging the shaft. Another style of collar is the quick-clamping style. This type of collar doesn’t mar the shaft, and is easily installed and removed without tools. These are best for light-duty applications.
When choosing a shaft collar, you should consider the tolerance of the shaft. It is important to select a shaft with a tight tolerance. The shaft’s hardness should not be greater than Rockwell C35. A wide tolerance will affect the holding power of the collar. If the shaft is undersized, you may need to use a screwdrive to slide the collar on the shaft.
Shaft collars are a versatile component with many different applications. They can secure industrial railings or serve as positioning devices in medical equipment. They are also widely used in automation machinery. They are used to protect cylinders and actuators and to ensure alignment between components. For this reason, they are very versatile and adaptable.
Clamp-style collars work well under constant loads, but they may need assistance during impact loads. Shock loads can be difficult to avoid, especially if the mass is small. Clamp-style collars with an undercut in the shaft help to resist the impact of shock. Moreover, they offer positive stops in both axial directions.
Clamp-style shaft collars are a good alternative for set-screw collars. They are easy to install and prevent shaft damage. They also come with an added advantage of being easy to adjust. Clamp-style shaft collars have double the holding power of set-screw collars.
In addition to holding components, shaft collars can also function as spacers and limit shaft movement. They are essential for many applications. They are commonly used in motors and gearboxes to ensure correct positioning for power transmission. They are also used to control shaft movement in reciprocating applications.
editor by czh2023-02-18
China Stainless Steel of Mechanical Seals cam lock shaft collar
Solution Description
Numerous grades of stainless metal are utilised as development content, these kinds of as 1Cr13, AISI 304, AISI 316, AISI 316L, Alloy C, etc. Common components that we provide contain:
· Glands (manufactured from bar inventory or expenditure casting)
· Sleeves
· Push Collars
Areas are created on conventional or CNC devices, depending on the layout and quantity.
Two types of springs are commonly used:
· Spiral wound springs, available in AISI 304, AISI 316, Alloy C, etc.
– wire measurement ranges from .35 mm to fifteen mm
– inside of diameter ranges from 3 mm to 150 mm
· Wave springs, obtainable in AISI 304, AM 350, etc.
– thickness ranges from .3 mm to 1.1 mm
– within diameter ranges from 15 mm to two hundred mm
| Material: | Metal |
|---|---|
| Application: | Pumps |
| Type: | Shaft Seal |
| Performance: | Wear |
| Shape: | O-Ring |
| Standard: | Nonstandard |
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| Customization: |
Available
|
|---|
| Material: | Metal |
|---|---|
| Application: | Pumps |
| Type: | Shaft Seal |
| Performance: | Wear |
| Shape: | O-Ring |
| Standard: | Nonstandard |
###
| Customization: |
Available
|
|---|
Types of Shaft Collars
Clamp style shaft collars
A variety of styles of shaft collars are available for your machining needs. Clamp style shaft collars offer better flexibility and hold better than set screw collars. They are best for shaft materials that are softer than a setscrew. Clamp style collars are generally easier to maneuver, as they are two-piece and are hinged along the shaft.
Clamp style shaft collars come in two-piece and one-piece designs. One-piece clamp collars are typically used for a single-piece shaft, while two-piece clamp collars are used for multiple shafts. The one-piece clamp collar provides a more uniform holding force, while two-piece clamp collars provide more clamping force and can be installed anywhere on the shaft. Both styles are available in English and metric measurements.
The holding power of Clamp style shaft collars depends on their bore size and concentricity. The fastening hardware also affects torque transmission. Forged screws are generally stronger than broached screws, and are less likely to ream out. However, you still need to make sure that the material of the collar is strong enough to withstand the recommended screw torque.
Clamp style shaft collars are available in 1215 lead-free steel with a black oxide finish and zinc plating, as well as 303 and 316 stainless steel. They are also available in 2024 aluminum with an anodized finish. They are available in a range of sizes from 1/8” to six inches and 3mm to 150mm.
One of the main benefits of Clamp style shaft collars is their versatility. The collars can be used as guides, spacers, or stops on a variety of medical equipment. They are designed to distribute compression forces around a shaft, and they can be added at any stage in the manufacturing process.
Set screw shaft collars
Set screw shaft collars are used to secure screws to shafts. They can be purchased in a variety of sizes. The external diameter, internal diameter, and width of the collar will determine the proper collar size. Some companies also offer custom and adjustable-width collars. Clamp-style shaft collars are easier to maintain, and distribute torque evenly across the shaft. They also offer twice the holding power of set screw collars.
Collars are available in metric and inch sizes. They are also available in zinc plated and black-oxide steel. In addition, they come in a variety of styles. Whether you’re looking for a custom collar, or something a little more conventional, you can find it with the help of an ISO-certified supplier.
Set screw shaft collars come in different sizes and materials. Socket collars, for example, are made of steel and have an inside diameter of 5/64″ to 1-1/8″. In addition, forged socket set screw shaft collars come in 3/16 to 4 in. They are also available with special hardware for connection to shafts.
Set screw shaft collars are commonly used on transmission and machinery. A set screw allows you to secure the collar in position by setting it into the correct position with a grub screw or a set screw. The set screw can then be adjusted with a screw driver and is a quick and easy solution for keeping a shaft in place.
Aluminum shaft collars
Aluminum shaft collars offer a number of advantages, ranging from their light weight to their corrosion resistance. Aluminum shaft collars are available in various styles and sizes, and can be plated with a variety of finishes. They are also available in lightweight styles for applications with tight space constraints. The most important factor when selecting a shaft collar is the material used to make it. Aluminum is lighter than steel and has a high strength to weight ratio. The choice of material should also depend on how much corrosion resistance is required. For example, if the shaft will be exposed to extreme environments, it is a better choice to use treated steel.
Another benefit to aluminum shaft collars is their ability to be custom-matched to the shaft. This feature helps to increase their aesthetics and branding potential. In addition, the ability to color-code components and switches can improve safety. This is especially useful in fail-safe applications. By incorporating color-coded collars, manufacturers can increase the safety of their products.
Another advantage of aluminum shaft collars is their strength. For instance, they can withstand higher torque levels than other types of shaft collars. They can be easily adjusted, and their two-piece design makes them easy to replace. Moreover, CZPT keeps the two-piece collars together during manufacturing, ensuring a perfect fit for the shaft. These collars also feature forged steel socket screws for enhanced holding power and torque capacity.
Single-piece shaft collars are also available in various styles. The set screw type has a perpendicular outer face. The set screw in these collars is used to engage the mating shaft. This type of shaft collar is a good choice for rotating assemblies.
Stainless steel shaft collars
The main function of a stainless steel shaft collar is to provide clamping force to a rotating shaft. This is achieved by a variety of methods. One of these is by bending or hammering. A shaft collar can also be made of aluminum or a combination of both. These options provide different advantages, which are described in this article.
Stainless steel shaft collars are available in different sizes, shapes, and materials. The diameter of the shaft collar may range from five-sixteenths to two-and-a-half inches. Some manufacturers produce the collars in different materials, including T304, T316, 416, and 17-4PH. Their products may also come in various shapes, such as angles, flats, structural shapes, and threaded rods.
One of the most important advantages of a stainless steel shaft collar is its strength and durability. A well-made collar can prevent wear and tear and provide excellent holding power. It also has many applications and is useful in many industries. Its application ranges from vertical conveyors to horizontal athletic equipment machinery, from agriculture to retail.
While there are numerous types of shaft collars, all three types have some common characteristics. Typically, steel shaft collars have high holding power and slim to average profiles. Heavy-duty collars have twice the holding power of low-profile collars and are used in heavy-duty construction and mining. Ultra Heavy-Duty shaft collars have the highest axial holding power and are made of steel. Shaft collars may be treated with zinc for corrosion resistance.
One manufacturer offers stainless steel shaft collars made of 303 stainless steel and other materials. It offers collars of various diameters from three-eighth to one-eighth inch. They are available in threaded, mounting, and heavy-duty styles, and are suitable for a wide range of applications, including the aerospace, energy, and medical industries.
editor by czh 2023-01-04