Product Description
Product Description
Simply slide these shaft collars CZPT a shaft and tighten the screw to hold the shaft collar in place. Shaft collars are easy to adjust with their screws.
| Size | 1/8″ to 6″ and 3mm to 150mm. or non-standard according to your requirements. |
| Material | Mild Steel C20 C45 ,Stainless Steel SS304 316 , Aluminum |
| Process | CNC Turning, Forging |
| Size | 1/8”-1” OR Custom Sizes |
| Surface Treatment | Zinc Plated, Anodized, Black Oxide, etc. |
| Type | solid shaft collar |
| single split shaft collar | |
| doubel split shaft collar | |
| eccentric collar | |
| threaded shaft collar ( single split ) | |
| dimensions of S type split collar |
Detailed Photos
Catalogue
1) METRIC CZPT SHAFT COLLAR
2) INCH CZPT SHAFT COLLAR
3) METRIC SET SPLIT COLLARS
4) INCH SET SPLIT COLLARS
Packaging & Shipping
carton boxes+ export wooden box
FAQ
Q1: Are you trading company or manufacturer ?
A: We are factory.
Q2: How long is your delivery time and shipment?
1.Sample Lead-times: 10-20 days.
2.Production Lead-times: 30-45 days after order confirmed.
Q3: What is your advantages?
1. The most competitive price and good quality.
2. Perfect technical engineers give you the best support.
3. OEM is available.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard |
|---|---|
| Bore Diameter: | 4-50mm |
| Structure: | Flexible |
| Material: | Carbon Steel C20 C45 |
| Type: | Shaft Collar |
| Surface Treatment: | Zinc Plated or Black Oxide as Required |
| Customization: |
Available
| Customized Request |
|---|
Can I find information on the application of aluminum collars in aerospace engineering?
Absolutely, you can find valuable information on the application of aluminum collars in aerospace engineering. These resources provide insights into how aluminum collars are used in the aerospace industry:
- 1. Aerospace Industry Publications: Explore publications specific to the aerospace industry. Magazines, journals, and websites often feature articles, case studies, and research papers on the use of aluminum collars in aerospace applications.
- 2. Aerospace Engineering Textbooks: Look for aerospace engineering textbooks that cover mechanical components and fastening methods. These books may include sections on collar applications in aerospace systems.
- 3. Manufacturer’s Aerospace Catalogs: Aerospace collar manufacturers often produce specialized catalogs or documentation focusing on their products’ suitability for aerospace engineering. These resources offer in-depth information on collar types, materials, and compliance with industry standards.
- 4. Aerospace Forums and Communities: Online forums and communities dedicated to aerospace engineering may have discussions and information on the use of collars in various aerospace systems. You can engage with professionals and enthusiasts in these forums.
- 5. Aerospace Trade Shows: Attend aerospace-related trade shows and exhibitions. These events showcase the latest advancements in aerospace technology and components, including aluminum collars used in various applications.
- 6. Aerospace Industry Associations: Explore industry-specific associations and organizations related to aerospace engineering. They often provide resources, publications, and guidelines related to mechanical components like collars.
- 7. Academic Institutions: Aerospace engineering departments at universities and research institutions may publish studies and resources related to collar applications in aerospace. Accessing academic publications can provide technical insights.
- 8. Collaboration with Aerospace Engineers: Connect with aerospace engineers and professionals who have hands-on experience in aerospace projects. They can share their knowledge and experiences with collar applications in the field.
- 9. Supplier Documentation: Contact collar suppliers or manufacturers and inquire about their aerospace-related documentation. They may provide technical data sheets, application notes, and compliance information relevant to aerospace use.
- 10. Online Search Engines: Utilize search engines to find articles, reports, and resources related to aluminum collar applications in aerospace engineering. Refine your search with specific keywords for more focused results.
By exploring these resources, you can gain valuable insights into the application of aluminum collars in aerospace engineering, whether you are involved in aerospace projects or simply interested in learning more about this field.
In which industries are aluminum collars commonly used, and what makes them suitable for those applications?
Aluminum collars are versatile components used in a variety of industries due to their unique properties. Here are some industries where aluminum collars are commonly used and the reasons they are suitable for these applications:
- 1. Aerospace: In the aerospace industry, weight reduction is a critical consideration. Aluminum collars are lightweight and provide an effective way to secure components without adding excessive weight to aircraft and spacecraft. Their corrosion resistance is also valuable in outdoor and high-altitude environments.
- 2. Automotive: Automotive manufacturers use aluminum collars in various applications, including suspension systems, steering, and engine components. Their lightweight nature helps improve fuel efficiency, and their corrosion resistance makes them suitable for under-the-hood use.
- 3. Marine: In the marine industry, aluminum collars are used for boat and ship construction. Their corrosion resistance is crucial for withstanding exposure to saltwater and harsh marine conditions. They are often employed in steering and propulsion systems.
- 4. Industrial Machinery: Aluminum collars find applications in a wide range of industrial machinery. Their lightweight construction is beneficial for reducing the overall weight of equipment, and their ease of machinability allows for custom collar designs to meet specific requirements.
- 5. Electronics: In the electronics industry, aluminum collars are used for securing components and connectors. Their electrical conductivity is advantageous in applications where maintaining electrical continuity is essential.
- 6. Medical Devices: Lightweight and non-magnetic properties make aluminum collars suitable for medical devices, particularly in equipment like MRI machines and surgical instruments where magnetic interference can be problematic.
- 7. Robotics and Automation: Aluminum collars are used in robotic and automation systems where lightweight components are needed for precise movement and control. Their corrosion resistance and machinability are additional advantages.
- Sporting Goods: Aluminum collars are employed in the manufacturing of sporting equipment, such as bicycle components, where weight reduction is crucial for performance and efficiency.
- Construction: In the construction industry, aluminum collars are used for various applications, including scaffolding and formwork. Their lightweight and corrosion-resistant properties are advantageous for construction equipment.
Overall, the versatility of aluminum collars, with their lightweight nature, corrosion resistance, and ease of machinability, makes them suitable for a wide range of applications in industries where weight reduction, durability, and performance are key considerations.
Can you recommend aluminum collars suitable for applications with weight constraints?
Certainly! Aluminum collars are an excellent choice for applications with weight constraints due to their lightweight properties. When selecting aluminum collars for such applications, consider the following recommendations:
- 1. Standard Aluminum Collars: Standard aluminum collars are available in various sizes and styles. These collars are lightweight and suitable for a wide range of applications, especially when weight reduction is a priority.
- 2. Set Screw Collars: Set screw collars, which use a threaded screw to secure the collar to the shaft, are a common choice for lightweight applications. They provide a secure grip without adding significant weight.
- 3. Single Split Collars: Single split collars are designed with a single slit along the circumference of the collar, making them lightweight and easy to install. They are suitable for applications where weight is a concern.
- 4. Precision Machined Collars: Precision machined aluminum collars are designed for high-precision applications. They are lightweight and provide a secure fit for critical components while minimizing added weight.
- 5. Custom Collars: In cases where standard collars do not meet the specific requirements of your application, consider custom aluminum collars. These can be designed and machined to your exact specifications, ensuring they meet weight constraints while fulfilling your needs.
- 6. Corrosion Resistance: Even in weight-constrained applications, it’s essential to consider environmental factors. If the application involves exposure to moisture or corrosive elements, choose aluminum collars with appropriate corrosion resistance to ensure durability.
- 7. Material Thickness: Evaluate the thickness of the collar material. Thicker collars provide additional strength and stability, but they may also add more weight. Balance the need for strength with the weight constraints of your application.
- 8. Weight Reduction Design: Collaborate with collar suppliers who can provide lightweight design solutions. They may offer special lightweight designs that minimize material usage while maintaining structural integrity.
- Consult with Experts: If you’re uncertain about the most suitable aluminum collars for your weight-constrained application, consult with mechanical engineers or collar manufacturers. They can provide expert guidance based on your specific requirements.
When choosing aluminum collars for applications with weight constraints, it’s essential to strike a balance between weight reduction and meeting the mechanical and functional requirements of the application. By considering these recommendations and consulting with experts, you can select the right aluminum collars that meet your needs while adhering to weight limitations.
editor by Dream 2024-05-03
China wholesaler Customized Aluminum Set Screw Clamping Ring Shaft Collar cam lock shaft collar
Product Description
Customized Aluminum Set Screw Clamping Ring Shaft Collar
| Type | Feature |
| Setscrew Type | Metric Size |
| Inch Size | |
| Splits type | Single split/one piece split |
| Double split/2 pieces splits | |
| Material | Steel/Aluminum/Stainless steel |
| Surface Treatment |
Black oxide/zinc plated other specified treatment. |
Use:
are used in a variety of application and industries. Examples include agricultural implements, office machines, exercise equipment, mixers, and printing presses.A variety ofspecialized products are available. Knurled shaft collars provide a friction surface for hand gripping and are suitable for conveyors and other applications which require frequent collar adjustment.
Hexagonal-bore shaft collars are suitable for power transmission and drive applications.
Heavy-duty shaft collars feature large cross sections and sturdy clamping screws for added holding power.
Because heavy-duty shaft collars provide better vibration and shock resistance,
they are designed for applications such as off-road, mining, paper and steel mill equipment.
Main Products:
1. Timing Belt Pulley (Synchronous Pulley), Timing Bar, Clamping Plate;
2. Forging, Casting, Stampling Part;
3. V Belt Pulley and Taper Lock Bush; Sprocket, Idler and Plate Wheel;Spur Gear, Bevel Gear, Rack;
4. Shaft Locking Device: could be alternative for Ringfeder, Sati, Chiaravalli, Tollok, etc.;
5. Shaft Coupling:including Miniature couplings, Curved tooth coupling, Chain coupling, HRC coupling, Normex coupling, Type coupling, GE Coupling, torque limiter, Universal Joint;
6. Shaft Collars: including Setscrew Type, Single Split and Double Splits;
7. Gear & Rack: Spur gear/rack, bevel gear, helical gear/rack
8. Other customized Machining Parts according to drawings (OEM).
More Advantages:
1. More competitive prices,
2. Shorter delivery date: 35 days.
3. We are the professional manufacturer in the field of Power Trans. Parts,specially for Timing Pulleys.
4. Produce standard and non-standard
5. Strict QC Management:ISO9001:2008,our engineer,Mr.Wang has specialized in the prodcution for over 20 years.
Packaging & Shipping:
All the products can be packed in cartons,or,you can choose the pallet packing.
MADE IN CHINA can be pressed on wooden cases.Land,air,sea transportation are available.UPS,DHL,TNT,
FedEx and EMS are all supported.
Company:
Factory View:
Exhabition:
FAQ:
1. MOQ
A: Generally, 1 pc for standard parts; contact for nonstandard parts.
2. Delivery Time
A: In stock: within 5 working days. Out of stock: depends on your order quantity.
3. How To Select
A: part number or drawing, catalogue. If no, you can send us your sample, so we can make the drawing and sample accordingly.
4: What is the Warranty for your products?
A:Normally our warranty is 1 year.
Contacts:
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Standard Or Nonstandard: | Standard & Custom |
|---|---|
| Shaft Hole: | Standard & Nonstandard |
| Bore Diameter: | 8-65 |
| Material: | Steel/Aluminum/Stainless Steel |
| Type: | Collar |
| Service: | Standard and Custom |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can I find information on the application of aluminum collars in aerospace engineering?
Absolutely, you can find valuable information on the application of aluminum collars in aerospace engineering. These resources provide insights into how aluminum collars are used in the aerospace industry:
- 1. Aerospace Industry Publications: Explore publications specific to the aerospace industry. Magazines, journals, and websites often feature articles, case studies, and research papers on the use of aluminum collars in aerospace applications.
- 2. Aerospace Engineering Textbooks: Look for aerospace engineering textbooks that cover mechanical components and fastening methods. These books may include sections on collar applications in aerospace systems.
- 3. Manufacturer’s Aerospace Catalogs: Aerospace collar manufacturers often produce specialized catalogs or documentation focusing on their products’ suitability for aerospace engineering. These resources offer in-depth information on collar types, materials, and compliance with industry standards.
- 4. Aerospace Forums and Communities: Online forums and communities dedicated to aerospace engineering may have discussions and information on the use of collars in various aerospace systems. You can engage with professionals and enthusiasts in these forums.
- 5. Aerospace Trade Shows: Attend aerospace-related trade shows and exhibitions. These events showcase the latest advancements in aerospace technology and components, including aluminum collars used in various applications.
- 6. Aerospace Industry Associations: Explore industry-specific associations and organizations related to aerospace engineering. They often provide resources, publications, and guidelines related to mechanical components like collars.
- 7. Academic Institutions: Aerospace engineering departments at universities and research institutions may publish studies and resources related to collar applications in aerospace. Accessing academic publications can provide technical insights.
- 8. Collaboration with Aerospace Engineers: Connect with aerospace engineers and professionals who have hands-on experience in aerospace projects. They can share their knowledge and experiences with collar applications in the field.
- 9. Supplier Documentation: Contact collar suppliers or manufacturers and inquire about their aerospace-related documentation. They may provide technical data sheets, application notes, and compliance information relevant to aerospace use.
- 10. Online Search Engines: Utilize search engines to find articles, reports, and resources related to aluminum collar applications in aerospace engineering. Refine your search with specific keywords for more focused results.
By exploring these resources, you can gain valuable insights into the application of aluminum collars in aerospace engineering, whether you are involved in aerospace projects or simply interested in learning more about this field.
What are the design considerations when utilizing aluminum collars in machinery?
When designing machinery that incorporates aluminum collars, several considerations are vital to ensure optimal performance and safety. Here are the key design considerations:
- 1. Shaft Compatibility: Ensure that the aluminum collar’s inner diameter matches the shaft’s outer diameter. The fit should be snug without play to prevent slippage or misalignment.
- 2. Material Selection: Choose the right aluminum alloy for your collars based on the application. Different aluminum alloys offer varying properties, including strength, corrosion resistance, and weight. Select the alloy that best suits your machinery’s needs.
- 3. Collar Type: Determine the appropriate collar type based on your application. Set screw collars, clamping collars, or other variations provide different levels of clamping force and ease of installation. Select the type that aligns with your machinery’s requirements.
- 4. Environmental Factors: Consider the environment in which the machinery will operate. Aluminum collars are corrosion-resistant to some extent, but if exposed to harsh chemicals, moisture, or saltwater, you may need additional corrosion protection or alternative materials.
- 5. Weight Considerations: Take into account the machinery’s weight constraints. Aluminum collars are lightweight, making them suitable for applications where reducing weight is essential for performance and energy efficiency.
- 6. Precision and Tolerance: Maintain precision in collar dimensions and tolerances. Even small deviations in collar specifications can affect machinery performance. Quality control in manufacturing is crucial.
- Surface Finish: Ensure that the shaft and collar surfaces have the appropriate finish. A smooth surface finish reduces friction and wear. Consider surface treatments or coatings if needed.
- Clamping Force: Calculate and design for the required clamping force. This involves understanding the loads and stresses the collar will experience during operation. Overloading can lead to collar failure, so proper calculations are essential.
- Machining and Installation: Design the collar for ease of machining and installation. The collar should be straightforward to assemble, and it should not require specialized tools or complex procedures for installation.
- Alignment and Balance: Ensure that the collar is aligned with other components and balanced to prevent uneven stress or vibration issues. Misalignment can lead to wear and operational problems.
- Maintenance Accessibility: Consider how easily the collar can be accessed for maintenance. Machinery that requires frequent adjustments or inspections should have accessible collars for easy servicing.
By carefully addressing these design considerations, you can effectively integrate aluminum collars into your machinery, ensuring that they contribute to its performance, durability, and reliability.
Can you recommend aluminum collars suitable for applications with weight constraints?
Certainly! Aluminum collars are an excellent choice for applications with weight constraints due to their lightweight properties. When selecting aluminum collars for such applications, consider the following recommendations:
- 1. Standard Aluminum Collars: Standard aluminum collars are available in various sizes and styles. These collars are lightweight and suitable for a wide range of applications, especially when weight reduction is a priority.
- 2. Set Screw Collars: Set screw collars, which use a threaded screw to secure the collar to the shaft, are a common choice for lightweight applications. They provide a secure grip without adding significant weight.
- 3. Single Split Collars: Single split collars are designed with a single slit along the circumference of the collar, making them lightweight and easy to install. They are suitable for applications where weight is a concern.
- 4. Precision Machined Collars: Precision machined aluminum collars are designed for high-precision applications. They are lightweight and provide a secure fit for critical components while minimizing added weight.
- 5. Custom Collars: In cases where standard collars do not meet the specific requirements of your application, consider custom aluminum collars. These can be designed and machined to your exact specifications, ensuring they meet weight constraints while fulfilling your needs.
- 6. Corrosion Resistance: Even in weight-constrained applications, it’s essential to consider environmental factors. If the application involves exposure to moisture or corrosive elements, choose aluminum collars with appropriate corrosion resistance to ensure durability.
- 7. Material Thickness: Evaluate the thickness of the collar material. Thicker collars provide additional strength and stability, but they may also add more weight. Balance the need for strength with the weight constraints of your application.
- 8. Weight Reduction Design: Collaborate with collar suppliers who can provide lightweight design solutions. They may offer special lightweight designs that minimize material usage while maintaining structural integrity.
- Consult with Experts: If you’re uncertain about the most suitable aluminum collars for your weight-constrained application, consult with mechanical engineers or collar manufacturers. They can provide expert guidance based on your specific requirements.
When choosing aluminum collars for applications with weight constraints, it’s essential to strike a balance between weight reduction and meeting the mechanical and functional requirements of the application. By considering these recommendations and consulting with experts, you can select the right aluminum collars that meet your needs while adhering to weight limitations.
editor by CX 2024-04-12
China Best Sales Aluminum Spacers with Set Screw Double Single Split Clamping Threaded Shaft Collar with Good quality
Product Description
Aluminum Spacers With Set Screw Double Single Split Clamping Threaded Shaft Collar
1. Basic Information for cnc machine/lathe/milled/drilling parts:
| Product Name |
Aluminum Spacers With Set Screw Double Single Split Clamping Threaded Shaft Collar |
| Trade Terms | EXW,FOB,CIF,CFR etc |
| Origin Country |
ZheJiang ,China |
| Tolerance |
0.02mm-0.2mm |
| Lead Time | Sample: within 10 days. Mass Production: within 20-25 days after receiving the deposit |
| Package | *a. pp bags + carton + pallet *b. according to customers’ requirements *c. negotiable |
| Payment Terms | *T/T : 30% beforehand, balanced 70% before shipping *paypal *Alibaba payment |
| Service |
Punctual delivery |
2. Technical specifications of auto lathe&cnc lathe machining part:
|
Item |
Stainless Steel Face Mount Shaft Collars CNC Metal Collars |
|
Material |
Aluminum/Stainless steel/Steel/Cooper/Brass/Bronze/ ABS/PC, PO/POM/Nylon/PEEK/PPS… |
|
Surface finish |
Anodized, Oxide, Plating, Brushing, Polishing, Blackened, Powder coating, Sandblasting, Laser engraving etc. |
|
Machining |
From simple 2-axis turning to 7-axis, turn-mill-drill CNC Swiss-type machines, we are equipped with a full line of CNC equipment from the following manufactures: |
|
Inspection Equipment |
CMM, Projection, Calipers, Micro caliper, Thread Micro caliper, Pin gauge, Caliper gauge, Pass meter, Pass meter etc. |
|
Format |
PDF, DWG/DXF, IGS/STP etc |
|
Certification |
ISO9001,TS16949, ROHS,HE,CMRT, |
3. Similar Products:
4. Company Profile
5. Our Department/Machine
6. Measuring Tools
7. Our Certification
8.Packaging & Shipping
9. Our Client
10. Recommend Products / Other Products
11. FAQ
Q: Are you trading company or manufacturer ?
A: We are factory.
Q: How long is your delivery time?
A: In 15-25 days after get the deposit (including tooling making time).
Q: What is your terms of payment ?
A: 1. T/T: 30% Deposit,70% left amount before shipment
2. L/C; irrevocable 100% L/C at sight.
Q: How to order:
A: * You send us drawing or sample
* We carry through project assessment
* We give you a design
* You think the design is ok
* We make the sample and send it to you
* You think the sample is good then place an order and pay us 30% deposit
* We start to make the product
* When the goods is done, we deliver it to Shengzhen Yiantian
* You pay us the balance after you see the B/L Copy
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Condition: | New |
|---|---|
| Certification: | RoHS, ISO9001, Ts16949 |
| Standard: | DIN, ASTM, GB, ANSI |
| Customized: | Customized |
| Material: | Stainless Steel |
| Application: | Metal Cutting Machine, Metal Spinning Machinery, Metal Processing Machinery Parts, Metal Engraving Machinery |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the best practices for maintaining aluminum collars in corrosive environments?
Maintaining aluminum collars in corrosive environments is crucial to ensure their longevity and optimal performance. Here are the best practices for proper maintenance:
- 1. Regular Inspection: Conduct routine inspections to identify any signs of corrosion or wear on the aluminum collars. Look for discoloration, pitting, or surface damage.
- 2. Material Selection: Ensure that the aluminum alloy used for the collars is corrosion-resistant. Select alloys with better resistance to corrosive agents, such as 6061 or 7075 aluminum, which offer good corrosion resistance properties.
- 3. Corrosion-Resistant Coatings: Consider using collars with specialized coatings or finishes that provide an additional layer of protection against corrosion. These coatings can include anodizing, which can improve resistance to environmental factors.
- 4. Proper Installation: Ensure that the collars are installed correctly and securely. Proper installation prevents gaps or openings that could allow corrosive agents to penetrate and damage the collar or the shaft.
- 5. Lubrication: Apply a compatible lubricant to the collar’s contact surface with the shaft. Lubrication reduces friction and can help protect against corrosion. Ensure that the lubricant is suitable for the specific environmental conditions.
- 6. Corrosion-Resistant Fasteners: If set screws or fasteners are used in collar installation, opt for corrosion-resistant materials such as stainless steel. This prevents galvanic corrosion between dissimilar metals.
- 7. Sealant and Gaskets: In highly corrosive environments, consider using sealants or gaskets to create a barrier between the collar and the corrosive elements. These components can help maintain the integrity of the collar’s seal.
- 8. Regular Cleaning: Clean the collars and surrounding components regularly to remove any accumulated contaminants. Use appropriate cleaning agents and methods that won’t harm the collar’s surface.
- 9. Environmental Monitoring: Continuously monitor the environmental conditions in which the collars operate. Make adjustments or modifications to the maintenance routine based on changes in the environment’s corrosive factors.
- 10. Replacement Schedule: Establish a replacement schedule for collars operating in particularly harsh or corrosive conditions. Regularly replace collars to prevent unexpected failures or deterioration in performance.
- 11. Consult with Experts: Seek advice from corrosion or materials experts when dealing with highly corrosive environments. They can provide guidance on the best practices and materials for your specific situation.
Proper maintenance of aluminum collars in corrosive environments extends their lifespan and ensures the continued reliability of your machinery and equipment. By following these best practices, you can mitigate the effects of corrosion and reduce the risk of premature collar failure.
Are there guidelines for lubricating and maintaining aluminum collars to ensure optimal performance?
Maintaining and lubricating aluminum collars is essential to ensure their optimal performance and longevity. Here are guidelines for proper lubrication and maintenance:
- 1. **Cleaning:** Start by cleaning the collar and the shaft to remove any dirt, debris, or residue. Use a non-abrasive cloth or cleaning solution if necessary. Clean collars are easier to work with and less prone to wear and tear.
- 2. **Lubrication: Apply a suitable lubricant to the contact points between the collar and the shaft. The lubricant reduces friction and wear, ensuring a secure fit. Be sure to use a lubricant compatible with aluminum and the specific application.
- 3. **Proper Tightening: If you’re using set screw collars, ensure that you tighten the set screws evenly and to the manufacturer’s recommended torque specifications. Avoid over-tightening, which can damage the collar or shaft.
- 4. **Regular Inspection: Periodically inspect the collars for signs of wear, damage, or misalignment. Replace any collars that show significant wear, as they may no longer provide a secure grip.
- 5. **Environmental Considerations: Take into account the environmental conditions of your application. If the collars are exposed to moisture or corrosive substances, select a lubricant that provides corrosion protection. For high-temperature applications, choose a high-temperature lubricant.
- 6. **Reapplication of Lubricant: In applications with frequent movement or high loads, reapply lubricant as needed to maintain optimal performance. Regularly re-lubricate moving parts for smooth operation.
- 7. **Alignment: Ensure that the collar is properly aligned with the shaft and other components. Misalignment can cause uneven stress and premature wear. Make any necessary adjustments for proper alignment.
- 8. **Storage: If collars are not in use, store them in a clean and dry environment. Avoid exposure to extreme temperatures or humidity, which can affect the performance and condition of the collars.
- 9. **Documentation: Keep records of maintenance, including the date of lubrication and any replacements. This helps in scheduling regular maintenance and identifying patterns of wear or issues.
- 10. **Consult Manufacturer’s Recommendations: Always refer to the manufacturer’s guidelines and recommendations for specific maintenance procedures and compatible lubricants. Following the manufacturer’s instructions is crucial for optimal performance and warranty compliance.
Proper maintenance and lubrication of aluminum collars not only extend their service life but also ensure the safety and efficiency of your mechanical systems. Regular inspections and maintenance routines can prevent premature wear and potential failures.
What are the advantages of using aluminum collars in mechanical applications?
Using aluminum collars in mechanical applications offers several advantages that make them a popular choice in certain situations. Here are the key benefits of using aluminum collars:
- Lightweight: Aluminum collars are significantly lighter than their steel counterparts. This is especially advantageous in applications where weight reduction is a priority, such as aerospace or automotive industries.
- Corrosion Resistance: Aluminum has a natural oxide layer that provides corrosion resistance. It makes aluminum collars suitable for outdoor or marine applications where exposure to moisture is a concern.
- Thermal Conductivity: Aluminum is an excellent thermal conductor. In applications where heat dissipation is crucial, aluminum collars can help transfer heat away from critical components, preventing overheating.
- Machinability: Aluminum is relatively easy to machine, which makes it an attractive choice for custom collars or components. Machining and fabricating aluminum collars to specific dimensions is more straightforward compared to some other materials.
- Cost-Effective: Aluminum is generally more cost-effective than materials like stainless steel or titanium. If the application doesn’t require the extreme strength or resistance of those materials, aluminum collars can provide a budget-friendly alternative.
- Electrical Conductivity: Aluminum is a good electrical conductor. This feature is beneficial in applications where collars need to maintain electrical continuity or serve as grounding components.
- Non-Magnetic: Aluminum is non-magnetic, making it suitable for applications where magnetic interference can be problematic, such as in MRI machines or precision instruments.
- Customization: Aluminum collars are easy to fabricate into custom shapes and sizes, making them versatile for various mechanical applications that require specific designs or configurations.
While aluminum collars offer many advantages, it’s essential to consider their limitations as well. They may not be as strong as steel or other materials in high-stress applications. The choice of collar material should align with the specific requirements and environmental conditions of the mechanical application.
editor by CX 2024-04-10
China Standard Precision Aluminum or Stainless Steel Clamping Shaft Collar shaft collar with set screw
Product Description
Product Description
1. Can design and manufacture molds according to customers’ drawings.
2. Manufacture parts according to stamping equipment.
3. After the mold is completed, we will send the sample to the customer to confirm the size and function.
4. According to customer requirements for stamping, electroplating, cleaning, and other processes, can undertake mass production.
5. After the production of the product, we will use image measuring instrument, calipers, gauges, etc. to test the product.
6. After the test, the packaging is carried out, and the customs clearance is delivered.
We independently designed and developed this product according to customers’ needs and drawings. It is used for the battery connection. The upper surface is electrically gold-plated for conducting electricity, and the overall material is made of nickel.
We are good at precision product development and production, we have professional measuring tools, as well as measuring personnel, to ensure the size of products.
The products in the picture are for reference only. If there is any demand, please provide us with the drawings, and we will design the appropriate scheme, develop the mold, and then mass production.
The mode of transportation can be based on customer requirements, by air or sea.
Welcome to the offer.
Press Equipment
Machinery Equipment
Our Advantages
|
Custom Precision Sheet Metal Fabrication Parts |
|
|
Quotation |
According to your drawing(size, material, thickness, processing content, and required technology, etc) |
|
Material |
Carbon steel, SPCC, SGCC, Stainless steel, Aluminum, Brass, Copper, etc. |
|
Processing |
Laser Cutting, Precision Stamping, Bending, CNC Punching, Grind, Riveting, Drilling, Welding, etc |
|
Surface Treatment |
Brushing, Polishing, Anodizing, Powder Coating, Plating, Silkscreen printing, sandblasting, etc |
|
Tolerance |
±0.1mm, 100% QC quality inspection before delivery, can provide quality inspection form |
|
Size |
Accept custom size. |
|
Color |
White, blank, silver, red, grey, Pantone and RAL, etc |
|
Drawing format |
DWG, DXF, STEP, IGS, 3DS, STL, SKP, AI, PDF, JPG, Draft. |
|
Price Term |
EXW, FOB, CIF, DDP, etc |
|
Payment term |
Sample: 100% payment before production |
|
Certificate |
ISO9001:2015/SGS |
Company Profil
Xihu (West Lake) Dis. Precision Tool & Die Co., Ltd. was established in 2571 and now has a large facility with a total of 8000 sqm in HangZhou and HangZhou, with advanced technologies and powerful capital strength, we specialize in tool design & production, zinc & aluminum alloy die-casting, metal stamping parts, CNC machining, Tool building. We have passed the validation of the ISO 9001:2015 certificate and received many awards from our customers. We sincerely hope to cooperate with you to build our future together!
Company Partner
FAQ
Q1:Are you a factory or trade company?
A: We are a factory so we can provide competitive prices for you.
Q2:What kind of service can you provide?
A: OEM sheet metal fabrication, CNC machining, stamping tool making, etc.
Q3: What kinds of information do you need for a quote?
A: In order to quote for you earlier, please provide us with the following information together with your inquiry.
1.Detailed drawings(STEP,CAD,SOLID Works,DXF,PDF)
2.Material requirement(SUS,SPCC,AL,SECC,SGCC)
3.Surface treatment(powder coating,plating,sandblasting,polishing,oxidization,brushing,etc)
4.Quantity(per order/per month/annual)
5. Any special demands or requirements, such as packing, delivery, labels, etc.
Q4:What shall we do if we do not have drawings?
A: Please send your sample to our factory, then we can copy or provide you with better solutions, please send us pictures or drafts with dimensions(Thickness, Length, Height, and Width), CAD or 3D file will be made for you if you placed the order.
Q5:How long should we take for a quotation?
After receiving detailed information(your 2D/3D drawings or samples), we will quote you within 2 days.
Q6:How about the lead time?
Tool:3-5 weeks
Mass production:3-4 weeks
Q7:What is your payment term?
Tool:50% prepaid, balance after sample approval.
Products:50% prepaid, balance before shipment
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Technical Support |
|---|---|
| Warranty: | 2 Years |
| Type: | Cold Stamping |
| Processing Type: | Shaping Metal |
| Material: | Aluminum, Steel, Stainless Steel, Brass, Copper |
| Mould: | Multistep Progressive Dies |
| Samples: |
US$ 0.1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can I purchase aluminum collars with specific features suitable for use in electronic equipment?
Yes, you can find aluminum collars with specific features tailored for use in electronic equipment. These collars are designed to meet the unique requirements of electronics applications. Here’s how to find them:
- 1. Manufacturer’s Product Catalogs: Collar manufacturers often produce product catalogs that include collars designed for electronics. Look for features such as lightweight materials, corrosion resistance, and precision engineering.
- 2. Online Suppliers and Distributors: Search for online suppliers and distributors specializing in electronic components. They may offer a selection of aluminum collars with features suitable for electronic equipment.
- 3. Aerospace and Defense Suppliers: Companies that supply the aerospace and defense industries often have collars designed for electronic equipment in demanding environments. Explore their offerings for high-quality options.
- 4. Technical Specifications: Pay attention to technical specifications provided by collar manufacturers. Focus on features like material composition, size, weight, and resistance to environmental factors that are critical in electronics applications.
- 5. Custom Collar Manufacturers: Some manufacturers offer custom collar design services. You can work with them to create collars with specific features tailored to your electronic equipment needs.
- 6. Corrosion Resistance: Select collars with corrosion-resistant properties, which are essential in electronic equipment exposed to various environmental conditions, including moisture and chemicals.
- 7. Lightweight Materials: Choose aluminum collars made from lightweight alloys to minimize the weight of electronic equipment, making them suitable for aerospace and portable devices.
- 8. Precision Machining: Collars with precision machining and tight tolerances ensure a secure fit on electronic components, shafts, or connectors, enhancing overall performance.
- 9. Vibration Damping: For equipment subjected to vibrations, consider collars with vibration-damping features to protect delicate electronic components and connections.
- 10. Environmental Sealing: Look for collars with environmental sealing capabilities to protect electronic equipment from dust, moisture, or other contaminants.
When purchasing aluminum collars for electronic equipment, consider the specific needs of your application. Consult with manufacturers or suppliers to ensure that the collars meet the required features and specifications, providing reliability and durability for your electronic devices.
What are the design considerations when utilizing aluminum collars in machinery?
When designing machinery that incorporates aluminum collars, several considerations are vital to ensure optimal performance and safety. Here are the key design considerations:
- 1. Shaft Compatibility: Ensure that the aluminum collar’s inner diameter matches the shaft’s outer diameter. The fit should be snug without play to prevent slippage or misalignment.
- 2. Material Selection: Choose the right aluminum alloy for your collars based on the application. Different aluminum alloys offer varying properties, including strength, corrosion resistance, and weight. Select the alloy that best suits your machinery’s needs.
- 3. Collar Type: Determine the appropriate collar type based on your application. Set screw collars, clamping collars, or other variations provide different levels of clamping force and ease of installation. Select the type that aligns with your machinery’s requirements.
- 4. Environmental Factors: Consider the environment in which the machinery will operate. Aluminum collars are corrosion-resistant to some extent, but if exposed to harsh chemicals, moisture, or saltwater, you may need additional corrosion protection or alternative materials.
- 5. Weight Considerations: Take into account the machinery’s weight constraints. Aluminum collars are lightweight, making them suitable for applications where reducing weight is essential for performance and energy efficiency.
- 6. Precision and Tolerance: Maintain precision in collar dimensions and tolerances. Even small deviations in collar specifications can affect machinery performance. Quality control in manufacturing is crucial.
- Surface Finish: Ensure that the shaft and collar surfaces have the appropriate finish. A smooth surface finish reduces friction and wear. Consider surface treatments or coatings if needed.
- Clamping Force: Calculate and design for the required clamping force. This involves understanding the loads and stresses the collar will experience during operation. Overloading can lead to collar failure, so proper calculations are essential.
- Machining and Installation: Design the collar for ease of machining and installation. The collar should be straightforward to assemble, and it should not require specialized tools or complex procedures for installation.
- Alignment and Balance: Ensure that the collar is aligned with other components and balanced to prevent uneven stress or vibration issues. Misalignment can lead to wear and operational problems.
- Maintenance Accessibility: Consider how easily the collar can be accessed for maintenance. Machinery that requires frequent adjustments or inspections should have accessible collars for easy servicing.
By carefully addressing these design considerations, you can effectively integrate aluminum collars into your machinery, ensuring that they contribute to its performance, durability, and reliability.
What are the key differences between aluminum collars and other collar materials like stainless steel?
Understanding the differences between aluminum collars and other materials like stainless steel is essential when selecting the right collar for your application. Here are the key distinctions:
| Characteristic | Aluminum Collars | Stainless Steel Collars |
|---|---|---|
| Weight | Aluminum collars are lightweight, making them ideal for applications where weight reduction is crucial. | Stainless steel collars are heavier than aluminum collars, which can be advantageous in some high-stress applications. |
| Corrosion Resistance | Aluminum has natural corrosion resistance due to its oxide layer. It’s suitable for indoor and outdoor applications but may not be ideal for highly corrosive environments. | Stainless steel is known for its excellent corrosion resistance, making it suitable for a wide range of applications, including those exposed to harsh chemicals and saltwater. |
| Machinability | Aluminum is relatively easy to machine, making it suitable for custom collar designs. Machining and fabricating aluminum collars is straightforward. | Stainless steel can be more challenging to machine due to its hardness, but it’s still machinable. Special tools and expertise may be required. |
| Strength | Aluminum collars are less strong than stainless steel collars. They are suitable for applications where high strength is not a primary requirement. | Stainless steel collars offer higher strength and durability, making them suitable for high-stress and heavy-load applications. |
| Magnetic Properties | Aluminum is non-magnetic, making it ideal for applications where magnetic interference is a concern. | Stainless steel can be magnetic or non-magnetic, depending on its composition. This property should be considered in applications sensitive to magnetic fields. |
| Cost | Aluminum collars are generally more cost-effective than stainless steel collars, making them a budget-friendly choice. | Stainless steel collars are often more expensive due to their higher material cost and manufacturing complexity. |
The choice between aluminum and stainless steel collars depends on the specific requirements of your application. Consider factors such as weight, corrosion resistance, strength, and budget constraints when making your selection. It’s essential to select the material that best aligns with the needs of your mechanical application.
editor by CX 2024-04-02
China Custom CNC Factory Custom CNC Machining Aluminum Shaft Collar with Set Screw shaft collar bore size
Product Description
CNC Factory Custom CNC Machining Aluminum Shaft Collar with Set Screw
| Material | 1) Aluminum: AL 6061-T6, 6063, 7075-T etc. |
| 2) Stainless steel: 303, 304, 316L, 17-4(SUS630) etc. | |
| 3) Steel: 4140, Q235, Q345B, 20#, 45# etc. | |
| 4) Titanium: TA1, TA2/GR2, TA4/GR5, TC4, TC18 etc. | |
| 5) Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc. | |
| 6) Copper, Bronze, Magnesium alloy, Delrin, POM, Acrylic, PC, etc. | |
| Finsh | Sandblasting, Anodize color, Blackenning, Zinc/Nickl Plating, Polish. |
| Power coating, Passivation PVD, Titanium Plating, Electrogalvanizing. | |
| Electroplating chromium, Electrophoresis, QPQ(Quench-Polish-Quench). | |
| Electro Polishing, Chrome Plating, Knurl, Laser etch Logo, etc. | |
| Main Equipment | CNC machining center(Milling), CNC Lathe, Grinding machine. |
| Cylindrical grinder machine, Drilling machine, Laser cutting machine, etc. | |
| Drawing format | STEP, STP, GIS, CAD, PDF, DWG, DXF etc or samples. |
| Tolerance | +/-0.01mm ~ +/-0.05mm |
| Surface roughness | Ra 0.1~3.2 |
| Inspection | Complete inspection lab with Micrometer, Optical Comparator, Caliper Vernier, CMM. |
| Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge. | |
| Capacity | CNC turning work range: φ0.5mm-φ150mm*300mm. |
| CNC milling work range: 510mm*1571mm*500mm. |
About Runsom
Runsom, a company specializing in rapid prototyping and manufacturing, has decades of experience in
CNC machining, 3D printing, injection molding, sheet metal fabrication, and die casting. Our engineering
team with extensive knowledge and experience utilizes the latest prototyping technologies and top-notch
machining equipment to provide comprehensive services to satisfy global customers’ requirements,
timescales, and specific needs. We are able to take your concepts or designs to reality production in just
days with our advanced machining technologies, extensive manufacturing experience, and a wealth of
premium materials.
Our Mission
Runsom Precision was established to give support to companies in the industries fields who continually
need to reduce their costs and meet tight deadlines. Our purpose is to ensure customer satisfaction by
providing first-class project management control and problem-free products.
Get a Quote
Q1: What’s kinds of information you need for quote?
A1: Kindly please provide the 2D/3D drawings (PDF/DWG/DXF/IGS/STP/SLDPRT/etc) and advise material
, finish, quantity for quoting.
Q2: What is your MOQ?
A2: MOQ depends on our client’s needs, besides, we welcome trial order before mass-production.
Q3: What is the lead time?
A3: Depending on your specific project and quantity.
Q4: Available for customized design drawings?
A4: Yes, please send the technical drawings to us. It’s better if you can send both 2D and 3D drawings if
you have.
Q5: If the parts we purchase from your company are not good, what can we do?
A5: Please feel free to contact us after you got the products. Kindly send us some photos, we will
feedback to our engineers and QC departments and solve the problems ASAP.
Q6: Are you a manufacturer or trading company?
A6: We are a manufacturer, we are located in HangZhou, China.
Q7: Will my drawings be safe after sending to you?
A7: Yes, we will keep them well and not release to third party without your permission.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Fastener, Auto and Motorcycle Accessory, Hardware Tool, Machinery Accessory |
|---|---|
| Standard: | GB, EN, API650, China GB Code, JIS Code, TEMA, ASME, ISO9001:2015 |
| Surface Treatment: | Sandblasting,Anodizing,Plating,Polishing,etc |
| Production Type: | Batch,Mass Production |
| Machining Method: | CNC Machining |
| Material: | Nylon, Steel, Plastic, Brass, Alloy, Copper, Aluminum, Iron |
| Samples: |
US$ 8/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are the temperature resistance properties of aluminum collars?
The temperature resistance properties of aluminum collars are essential to consider when selecting them for various applications. Here’s an overview of their temperature resistance properties:
- 1. Low to Moderate Temperatures: Aluminum collars are suitable for use in low to moderate-temperature environments. They can generally withstand temperatures ranging from -40°C to 150°C (-40°F to 302°F) without significant deformation or loss of strength.
- 2. Melting Point: Aluminum has a relatively low melting point of around 660.3°C (1,220.5°F). This means that in applications where temperatures approach or exceed this point, aluminum collars are not suitable, as they will undergo structural changes.
- 3. Heat Dissipation: Aluminum has excellent heat dissipation properties. This feature is advantageous in applications where temperature control or dissipation is necessary, such as in electronics or heat exchangers.
- 4. Thermal Expansion: Aluminum collars have a coefficient of thermal expansion (CTE) that should be considered. When exposed to temperature changes, aluminum collars will expand or contract. Proper design and clearances are necessary to accommodate this thermal expansion without compromising the application’s performance.
- 5. Insulation: Aluminum is not an electrical insulator. In applications requiring electrical insulation at higher temperatures, alternative collar materials or insulating components should be used to prevent electrical conduction.
- 6. Protective Coatings: To enhance temperature resistance, some aluminum collars are coated with high-temperature-resistant materials. These coatings can extend their usability in higher-temperature environments.
When considering aluminum collars for specific applications, it’s crucial to assess the expected temperature range and the collar’s compatibility with those conditions. For extreme high-temperature applications, alternative collar materials like stainless steel or other heat-resistant materials may be more suitable.
In which industries are aluminum collars commonly used, and what makes them suitable for those applications?
Aluminum collars are versatile components used in a variety of industries due to their unique properties. Here are some industries where aluminum collars are commonly used and the reasons they are suitable for these applications:
- 1. Aerospace: In the aerospace industry, weight reduction is a critical consideration. Aluminum collars are lightweight and provide an effective way to secure components without adding excessive weight to aircraft and spacecraft. Their corrosion resistance is also valuable in outdoor and high-altitude environments.
- 2. Automotive: Automotive manufacturers use aluminum collars in various applications, including suspension systems, steering, and engine components. Their lightweight nature helps improve fuel efficiency, and their corrosion resistance makes them suitable for under-the-hood use.
- 3. Marine: In the marine industry, aluminum collars are used for boat and ship construction. Their corrosion resistance is crucial for withstanding exposure to saltwater and harsh marine conditions. They are often employed in steering and propulsion systems.
- 4. Industrial Machinery: Aluminum collars find applications in a wide range of industrial machinery. Their lightweight construction is beneficial for reducing the overall weight of equipment, and their ease of machinability allows for custom collar designs to meet specific requirements.
- 5. Electronics: In the electronics industry, aluminum collars are used for securing components and connectors. Their electrical conductivity is advantageous in applications where maintaining electrical continuity is essential.
- 6. Medical Devices: Lightweight and non-magnetic properties make aluminum collars suitable for medical devices, particularly in equipment like MRI machines and surgical instruments where magnetic interference can be problematic.
- 7. Robotics and Automation: Aluminum collars are used in robotic and automation systems where lightweight components are needed for precise movement and control. Their corrosion resistance and machinability are additional advantages.
- Sporting Goods: Aluminum collars are employed in the manufacturing of sporting equipment, such as bicycle components, where weight reduction is crucial for performance and efficiency.
- Construction: In the construction industry, aluminum collars are used for various applications, including scaffolding and formwork. Their lightweight and corrosion-resistant properties are advantageous for construction equipment.
Overall, the versatility of aluminum collars, with their lightweight nature, corrosion resistance, and ease of machinability, makes them suitable for a wide range of applications in industries where weight reduction, durability, and performance are key considerations.
Can you recommend aluminum collars suitable for applications with weight constraints?
Certainly! Aluminum collars are an excellent choice for applications with weight constraints due to their lightweight properties. When selecting aluminum collars for such applications, consider the following recommendations:
- 1. Standard Aluminum Collars: Standard aluminum collars are available in various sizes and styles. These collars are lightweight and suitable for a wide range of applications, especially when weight reduction is a priority.
- 2. Set Screw Collars: Set screw collars, which use a threaded screw to secure the collar to the shaft, are a common choice for lightweight applications. They provide a secure grip without adding significant weight.
- 3. Single Split Collars: Single split collars are designed with a single slit along the circumference of the collar, making them lightweight and easy to install. They are suitable for applications where weight is a concern.
- 4. Precision Machined Collars: Precision machined aluminum collars are designed for high-precision applications. They are lightweight and provide a secure fit for critical components while minimizing added weight.
- 5. Custom Collars: In cases where standard collars do not meet the specific requirements of your application, consider custom aluminum collars. These can be designed and machined to your exact specifications, ensuring they meet weight constraints while fulfilling your needs.
- 6. Corrosion Resistance: Even in weight-constrained applications, it’s essential to consider environmental factors. If the application involves exposure to moisture or corrosive elements, choose aluminum collars with appropriate corrosion resistance to ensure durability.
- 7. Material Thickness: Evaluate the thickness of the collar material. Thicker collars provide additional strength and stability, but they may also add more weight. Balance the need for strength with the weight constraints of your application.
- 8. Weight Reduction Design: Collaborate with collar suppliers who can provide lightweight design solutions. They may offer special lightweight designs that minimize material usage while maintaining structural integrity.
- Consult with Experts: If you’re uncertain about the most suitable aluminum collars for your weight-constrained application, consult with mechanical engineers or collar manufacturers. They can provide expert guidance based on your specific requirements.
When choosing aluminum collars for applications with weight constraints, it’s essential to strike a balance between weight reduction and meeting the mechanical and functional requirements of the application. By considering these recommendations and consulting with experts, you can select the right aluminum collars that meet your needs while adhering to weight limitations.
editor by CX 2024-03-27
China manufacturer Anodized Oxide Aluminum Quick Locking Shaft Set Screw Shaft Collar shaft collar bracket
Product Description
Product Description
Simply slide these shaft collars CZPT a shaft and tighten the screw to hold the shaft collar in place. Shaft collars are easy to adjust with their screws.
| Size | 1/8″ to 6″ and 3mm to 150mm. or non-standard according to your requirements. |
| Material | Mild Steel C20 C45 ,Stainless Steel SS304 316 , Aluminum |
| Process | CNC Turning, Forging |
| Size | 1/8”-1” OR Custom Sizes |
| Surface Treatment | Zinc Plated, Anodized, Black Oxide, etc. |
| Type | solid shaft collar |
| single split shaft collar | |
| doubel split shaft collar | |
| eccentric collar | |
| threaded shaft collar ( single split ) | |
| dimensions of S type split collar |
Detailed Photos
Catalogue
1) METRIC CZPT SHAFT COLLAR
2) INCH CZPT SHAFT COLLAR
3) METRIC SET SPLIT COLLARS
4) INCH SET SPLIT COLLARS
Packaging & Shipping
carton boxes+ export wooden box
FAQ
Q1: Are you trading company or manufacturer ?
A: We are factory.
Q2: How long is your delivery time and shipment?
1.Sample Lead-times: 10-20 days.
2.Production Lead-times: 30-45 days after order confirmed.
Q3: What is your advantages?
1. The most competitive price and good quality.
2. Perfect technical engineers give you the best support.
3. OEM is available.
| Standard Or Nonstandard: | Standard |
|---|---|
| Bore Diameter: | 4-50mm |
| Structure: | Flexible |
| Material: | Carbon Steel C20 C45 |
| Type: | Shaft Collar |
| Surface Treatment: | Zinc Plated or Black Oxide as Required |
| Customization: |
Available
| Customized Request |
|---|
What are the temperature resistance properties of aluminum collars?
The temperature resistance properties of aluminum collars are essential to consider when selecting them for various applications. Here’s an overview of their temperature resistance properties:
- 1. Low to Moderate Temperatures: Aluminum collars are suitable for use in low to moderate-temperature environments. They can generally withstand temperatures ranging from -40°C to 150°C (-40°F to 302°F) without significant deformation or loss of strength.
- 2. Melting Point: Aluminum has a relatively low melting point of around 660.3°C (1,220.5°F). This means that in applications where temperatures approach or exceed this point, aluminum collars are not suitable, as they will undergo structural changes.
- 3. Heat Dissipation: Aluminum has excellent heat dissipation properties. This feature is advantageous in applications where temperature control or dissipation is necessary, such as in electronics or heat exchangers.
- 4. Thermal Expansion: Aluminum collars have a coefficient of thermal expansion (CTE) that should be considered. When exposed to temperature changes, aluminum collars will expand or contract. Proper design and clearances are necessary to accommodate this thermal expansion without compromising the application’s performance.
- 5. Insulation: Aluminum is not an electrical insulator. In applications requiring electrical insulation at higher temperatures, alternative collar materials or insulating components should be used to prevent electrical conduction.
- 6. Protective Coatings: To enhance temperature resistance, some aluminum collars are coated with high-temperature-resistant materials. These coatings can extend their usability in higher-temperature environments.
When considering aluminum collars for specific applications, it’s crucial to assess the expected temperature range and the collar’s compatibility with those conditions. For extreme high-temperature applications, alternative collar materials like stainless steel or other heat-resistant materials may be more suitable.
Where can I find tutorials on the correct installation of aluminum collars?
Installing aluminum collars correctly is essential to ensure their effectiveness in mechanical applications. You can find tutorials and guides on the correct installation of aluminum collars through the following sources:
- 1. Manufacturer’s Documentation: Start by checking the official website of the aluminum collar manufacturer. Many manufacturers provide detailed installation guides, instructions, and videos specific to their products.
- 2. YouTube and Video Platforms: Video-sharing platforms like YouTube often host instructional videos on various mechanical components, including collars. Search for videos related to “aluminum collar installation” to find visual tutorials.
- 3. Online Mechanical Forums: Online mechanical forums and communities, such as engineering.stackexchange.com or practicalmachinist.com, may have discussions and threads where experienced users share installation tips and techniques.
- 4. Mechanical Engineering Resources: Academic websites and resources from mechanical engineering institutions may offer guidance on collar installation as part of their educational content.
- 5. Industrial Supply Websites: Websites of industrial supply stores and suppliers often provide resources on product usage. Look for downloadable guides or articles related to collar installation.
- 6. Books and Publications: Mechanical engineering books and publications often include sections on the installation of mechanical components. Consider looking for relevant books in your field of interest.
- 7. Manufacturer’s Customer Support: Contact the manufacturer’s customer support for assistance and guidance. They can provide information, answer questions, and offer specific advice for your collar installation needs.
- 8. In-Person Workshops and Training: Some manufacturers or technical schools offer in-person workshops or training sessions on mechanical component installation, including collars. Check for local training opportunities in your area.
- 9. Professional Organizations: Mechanical engineering and industry-specific professional organizations may have resources, webinars, or seminars on proper installation techniques. Consider joining relevant organizations to access such materials.
When using tutorials for collar installation, ensure that the source is reputable and that the information is up-to-date. Follow the manufacturer’s guidelines closely, and seek expert assistance if you encounter challenges or have specific questions about your installation process. Proper installation is essential to maximize the performance and safety of your mechanical system.
What are the advantages of using aluminum collars in mechanical applications?
Using aluminum collars in mechanical applications offers several advantages that make them a popular choice in certain situations. Here are the key benefits of using aluminum collars:
- Lightweight: Aluminum collars are significantly lighter than their steel counterparts. This is especially advantageous in applications where weight reduction is a priority, such as aerospace or automotive industries.
- Corrosion Resistance: Aluminum has a natural oxide layer that provides corrosion resistance. It makes aluminum collars suitable for outdoor or marine applications where exposure to moisture is a concern.
- Thermal Conductivity: Aluminum is an excellent thermal conductor. In applications where heat dissipation is crucial, aluminum collars can help transfer heat away from critical components, preventing overheating.
- Machinability: Aluminum is relatively easy to machine, which makes it an attractive choice for custom collars or components. Machining and fabricating aluminum collars to specific dimensions is more straightforward compared to some other materials.
- Cost-Effective: Aluminum is generally more cost-effective than materials like stainless steel or titanium. If the application doesn’t require the extreme strength or resistance of those materials, aluminum collars can provide a budget-friendly alternative.
- Electrical Conductivity: Aluminum is a good electrical conductor. This feature is beneficial in applications where collars need to maintain electrical continuity or serve as grounding components.
- Non-Magnetic: Aluminum is non-magnetic, making it suitable for applications where magnetic interference can be problematic, such as in MRI machines or precision instruments.
- Customization: Aluminum collars are easy to fabricate into custom shapes and sizes, making them versatile for various mechanical applications that require specific designs or configurations.
While aluminum collars offer many advantages, it’s essential to consider their limitations as well. They may not be as strong as steel or other materials in high-stress applications. The choice of collar material should align with the specific requirements and environmental conditions of the mechanical application.
editor by CX 2023-12-15
China wholesaler Aluminum Stainless Steel Clamp Shaft Collar with Grub Screw shaft collar design
Product Description
Jingbang manufactures shaft collars in multiple styles to fit shafts ranging from 1/8″ to 6″ and 3mm to 150mm. They are made from select qualified bar stock in 303 & 316 stainless steel, black oxide and zinc plated carbon steel, high-strength aluminum, and engineered plastic. Our shaft collars have precisely controlled face to bore perpendicularity (identified by the grooved face) TIR ≤ .002″ (.05mm) with tighter tolerances on bearing locknuts. Perpendicularity is critical for alignment when a shaft collar is used as a load-bearing face, mechanical stop, or for mounting components. And we can also engrave the LOGO according to customer requirements
| Product Name | Shaft collar |
| Size | 1/8″ to 6″ and 3mm to 150mm. or non-standard according to your requirements. |
| Accept Material | AISI 303/304/316L, SUS 303/304/316, Aluminum 6061/6063/7075/2571, Brass/Bronze, Titanium etc. |
|
Accept Finish |
Machining, Plain, Polishing, Zinc- Plated, Black Oxide, Anodizing, Passivation, Galvanized nickel-alloy plated, Powder Coating, etc, as per your requirements. |
| Type | One-piece, Two-piece, Threaded, Shaft coupling, Heavy-duty, Mountable, Quick Clamping, Hex& D- Bore, Set screw |
| Standard | Metric, imperial |
| Packing Service | We generally packing fasteners to prevent them from colliding with each other during transportation to produce scratches and surface plating, also accept customization. |
| Sample Service | Free samples will be sent to you after confirming the order, and we will charge a sample fee for some products with high value. |
| We have stock of the following products, please contact us for the price! | ||
| ONE-PIECE: Carbon steel and black oxide
|
Bore size: 6mm,8mm,12mm,15mm, 16mm,18mm,20mm,22mm,25mm, 30mm,35mm,40mm,50mm,60mm, 70mm,75mm,80mm. |
|
| TWO-PIECES: Carbon steel and black oxide |
Bore size: 6mm,8mm,12mm,15mm, 16mm,18mm,20mm,22mm,25mm, 30mm,35mm,40mm,50mm,60mm, 70mm,75mm,80mm. |
|
| SET-SCREW: Carbon steel and black oxide |
Bore size:
8mm,10mm,13mm |
|
CUSTOM DESIGNS
As a service to our customers, we offer our vast manufacturing experience and talents to meet special needs with custom parts. Our in-house engineering team has extensive experience designing and custom engineering solutions to meet your requirements. If you do not see what you are looking for in our standard line, please inquire about custom options.
Materials & Finishs
Packaging & Shipping
We can also purchase and complete packaging according to customer requirements, such as blister boxes, rustproof paper, pearl cotton packaging, and we promise not to make a penny on extra packaging.
Production Process
Our Advantages
Company Profile
>>HangZhou Jingbang Technology Co., Ltd<<
HangZhou Jingbang Technology Co., Ltd. is a hardware and electronic components manufacturer with R& D, production and sales in one. We started to build a factory in 2011. With the expansion of business scale, we set up a sales department in 2016 to provide high-quality services for overseas customers.
The factory is located in HangZhou, close to Xihu (West Lake) Dis. Port, HangZhou Qianhai Free Trade Zone, Hong Kong, HangZhou, National Highway 107 and ZheJiang -Hong Kong-Macao Expressway. The geographical location is superior and the transportation is very convenient.
Our products are involved in fields such as new technology products, automobiles, mechanical equipment, electronic products, railroads, oil fields, chemical industry, urban public construction and aerospace. The technologies related to the products are forging, cold heading, CNC, laser cutting, powder metallurgy, casting process, etc. Our products have been exported to Europe, America, Africa and Southeast Asia, and have been well received by foreign customers for our high quality products and services.
Our advantages:
1, A medium-sized company with 40 employees, Able to handle large or small orders
2, We focus on our industry for 11 years.
3, We have advanced machinery, Like ” 4-Axis CNC Machining Centre”.
4, ,Low MOQ, free sample, quick response, rapid production, Fast delivery, Good after-sales service.
5, More than 400 customers and about $5 million turnover a year.
We sincerely hope that our cooperation will bring you greater value!
FAQ
| 1, How to ensure Shaft collar every process’s quality? |
| Every process will be checked by our quality inspection department which insures every product’s quality. In the production of products, we will personally go to the factory to check the quality of products. |
| 2, Shaft collar delivery time? |
| For Shaft collar we have stock, within 15 days; If customized, according to your quantity, about 20-25days. |
| 3, What is your payment method? |
| Paypal, Alibaba, 30% value of T/T in advance and other 70% balance before shipping. For small order less than1000USD, would suggest you pay 100% in advance to reduce the bank charges. |
| 4, Can you provide Shaft collar sample? |
| Sure, for stocked Shaft collar, we will provide free Shaft collar samples and you will be charged for shipping. |
| Standard Or Nonstandard: | Standard or Customized |
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| Shaft Hole: | Standard or Customized |
| Torque: | 70-80N.M |
| Samples: |
US$ 2/Piece
1 Piece(Min.Order) | Order Sample On request
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Are there tutorials available on selecting the right aluminum collar based on environmental conditions?
Yes, there are tutorials and educational resources available to help you select the right aluminum collar based on the specific environmental conditions of your application. These resources provide valuable guidance in making informed choices. Here’s where you can find such tutorials:
- 1. Manufacturer’s Websites: Collar manufacturers often offer tutorials and guides on their websites. These resources provide insights into the various collar types and their suitability for different environments.
- 2. Online Industrial Forums: Online forums dedicated to mechanical components may have discussions and tutorials on selecting collars for specific environmental conditions. You can seek advice and recommendations from experienced users.
- 3. Industrial Supply Catalogs: Some industrial supply catalogs include educational content on collar selection based on environmental factors. These catalogs may be available online or in print.
- 4. YouTube Tutorials: Video-sharing platforms like YouTube host tutorials on mechanical components. You can find videos that explain how to choose collars for various environmental challenges.
- 5. Mechanical Engineering Books: Mechanical engineering textbooks often cover the topic of collar selection. These books may offer detailed guidance on factors like corrosion resistance, temperature tolerance, and environmental considerations.
- 6. Supplier Consultation: Contact collar suppliers directly and inquire about collar options suitable for specific environmental conditions. Suppliers can provide expert advice and recommendations based on your requirements.
- 7. Industry-Specific Resources: Industry associations and organizations related to your field may offer resources and tutorials specific to environmental considerations in collar selection. Check for guides tailored to your industry.
- 8. Case Studies and Application Notes: Some manufacturers and educational institutions publish case studies and application notes that highlight real-world examples of collar selection based on environmental challenges. These resources can provide practical insights.
- 9. Collaboration with Experts: Collaborate with mechanical engineers, maintenance professionals, or colleagues who have experience in your industry. They can share their expertise in selecting collars that withstand specific environmental conditions.
- 10. Online Training Courses: Consider enrolling in online training courses related to mechanical components. These courses may include modules on collar selection and environmental considerations.
By utilizing these tutorials and resources, you can make well-informed decisions when selecting aluminum collars that can withstand the environmental challenges of your application.
In which industries are aluminum collars commonly used, and what makes them suitable for those applications?
Aluminum collars are versatile components used in a variety of industries due to their unique properties. Here are some industries where aluminum collars are commonly used and the reasons they are suitable for these applications:
- 1. Aerospace: In the aerospace industry, weight reduction is a critical consideration. Aluminum collars are lightweight and provide an effective way to secure components without adding excessive weight to aircraft and spacecraft. Their corrosion resistance is also valuable in outdoor and high-altitude environments.
- 2. Automotive: Automotive manufacturers use aluminum collars in various applications, including suspension systems, steering, and engine components. Their lightweight nature helps improve fuel efficiency, and their corrosion resistance makes them suitable for under-the-hood use.
- 3. Marine: In the marine industry, aluminum collars are used for boat and ship construction. Their corrosion resistance is crucial for withstanding exposure to saltwater and harsh marine conditions. They are often employed in steering and propulsion systems.
- 4. Industrial Machinery: Aluminum collars find applications in a wide range of industrial machinery. Their lightweight construction is beneficial for reducing the overall weight of equipment, and their ease of machinability allows for custom collar designs to meet specific requirements.
- 5. Electronics: In the electronics industry, aluminum collars are used for securing components and connectors. Their electrical conductivity is advantageous in applications where maintaining electrical continuity is essential.
- 6. Medical Devices: Lightweight and non-magnetic properties make aluminum collars suitable for medical devices, particularly in equipment like MRI machines and surgical instruments where magnetic interference can be problematic.
- 7. Robotics and Automation: Aluminum collars are used in robotic and automation systems where lightweight components are needed for precise movement and control. Their corrosion resistance and machinability are additional advantages.
- Sporting Goods: Aluminum collars are employed in the manufacturing of sporting equipment, such as bicycle components, where weight reduction is crucial for performance and efficiency.
- Construction: In the construction industry, aluminum collars are used for various applications, including scaffolding and formwork. Their lightweight and corrosion-resistant properties are advantageous for construction equipment.
Overall, the versatility of aluminum collars, with their lightweight nature, corrosion resistance, and ease of machinability, makes them suitable for a wide range of applications in industries where weight reduction, durability, and performance are key considerations.
Where can I find reliable suppliers for high-quality aluminum collars?
Finding reliable suppliers for high-quality aluminum collars is crucial to ensure the performance and reliability of your mechanical applications. Here are some avenues to explore when searching for reputable suppliers:
- 1. Local Industrial Suppliers: Start by checking with local industrial suppliers, distributors, and manufacturers. Many regions have companies that specialize in supplying mechanical components, including collars, to a wide range of industries.
- 2. Online Industrial Marketplaces: Online platforms and marketplaces specifically cater to industrial and mechanical components. Websites like ThomasNet, Alibaba, and Global Sources allow you to search for suppliers and compare products and prices.
- 3. Trade Shows and Exhibitions: Attending trade shows and exhibitions related to your industry is an excellent way to meet potential suppliers in person. These events often feature a wide variety of suppliers showcasing their products.
- 4. Recommendations and Referrals: Seek recommendations and referrals from colleagues, industry peers, and professional networks. Personal referrals can lead you to suppliers with a proven track record of reliability and quality.
- 5. Supplier Directories: Many industry associations and organizations maintain supplier directories that can help you find trusted suppliers. Examples include the American Gear Manufacturers Association (AGMA) and the National Association of Manufacturers (NAM).
- 6. Online Reviews and Ratings: Search for reviews and ratings of potential suppliers on websites and platforms. While online reviews should be taken with a grain of salt, they can provide insights into the experiences of other buyers.
- 7. Certification Bodies: Look for suppliers who have quality certifications relevant to your industry. Certifications like ISO 9001 or industry-specific certifications can be an indicator of a supplier’s commitment to quality.
- 8. Request for Quotes (RFQs): Use RFQ platforms or services to send out requests for quotes to multiple suppliers simultaneously. This can help you compare pricing and product offerings from different suppliers.
- 9. Supplier Websites: Visit the websites of potential suppliers to learn more about their product offerings, quality control processes, and certifications. Supplier websites often provide contact information for inquiries.
- 10. Visit Production Facilities: If feasible, consider visiting the production facilities of potential suppliers to assess their capabilities, quality control measures, and the conditions under which they manufacture collars.
Before making a final decision, thoroughly vet potential suppliers by checking references, reviewing their product specifications, and discussing your specific requirements. It’s essential to establish a clear line of communication with the supplier to address any questions or concerns you may have regarding their products and services.
editor by CX 2023-12-06
China factory Customized Aluminum Set Screw Clamping Ring Shaft Collar with Hot selling
Product Description
Customized Aluminum Set Screw Clamping Ring Shaft Collar
| Type | Feature |
| Setscrew Type | Metric Size |
| Inch Size | |
| Splits type | Single split/one piece split |
| Double split/2 pieces splits | |
| Material | Steel/Aluminum/Stainless steel |
| Surface Treatment |
Black oxide/zinc plated other specified treatment. |
Use:
are used in a variety of application and industries. Examples include agricultural implements, office machines, exercise equipment, mixers, and printing presses.A variety ofspecialized products are available. Knurled shaft collars provide a friction surface for hand gripping and are suitable for conveyors and other applications which require frequent collar adjustment.
Hexagonal-bore shaft collars are suitable for power transmission and drive applications.
Heavy-duty shaft collars feature large cross sections and sturdy clamping screws for added holding power.
Because heavy-duty shaft collars provide better vibration and shock resistance,
they are designed for applications such as off-road, mining, paper and steel mill equipment.
Main Products:
1. Timing Belt Pulley (Synchronous Pulley), Timing Bar, Clamping Plate;
2. Forging, Casting, Stampling Part;
3. V Belt Pulley and Taper Lock Bush; Sprocket, Idler and Plate Wheel;Spur Gear, Bevel Gear, Rack;
4. Shaft Locking Device: could be alternative for Ringfeder, Sati, Chiaravalli, Tollok, etc.;
5. Shaft Coupling:including Miniature couplings, Curved tooth coupling, Chain coupling, HRC coupling, Normex coupling, Type coupling, GE Coupling, torque limiter, Universal Joint;
6. Shaft Collars: including Setscrew Type, Single Split and Double Splits;
7. Gear & Rack: Spur gear/rack, bevel gear, helical gear/rack
8. Other customized Machining Parts according to drawings (OEM).
More Advantages:
1. More competitive prices,
2. Shorter delivery date: 35 days.
3. We are the professional manufacturer in the field of Power Trans. Parts,specially for Timing Pulleys.
4. Produce standard and non-standard
5. Strict QC Management:ISO9001:2008,our engineer,Mr.Wang has specialized in the prodcution for over 20 years.
Packaging & Shipping:
All the products can be packed in cartons,or,you can choose the pallet packing.
MADE IN CHINA can be pressed on wooden cases.Land,air,sea transportation are available.UPS,DHL,TNT,
FedEx and EMS are all supported.
Company:
Factory View:
Exhabition:
FAQ:
1. MOQ
A: Generally, 1 pc for standard parts; contact for nonstandard parts.
2. Delivery Time
A: In stock: within 5 working days. Out of stock: depends on your order quantity.
3. How To Select
A: part number or drawing, catalogue. If no, you can send us your sample, so we can make the drawing and sample accordingly.
4: What is the Warranty for your products?
A:Normally our warranty is 1 year.
Contacts:
| Standard Or Nonstandard: | Standard & Custom |
|---|---|
| Shaft Hole: | Standard & Nonstandard |
| Bore Diameter: | 8-65 |
| Material: | Steel/Aluminum/Stainless Steel |
| Type: | Collar |
| Service: | Standard and Custom |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can I find information on the application of aluminum collars in aerospace engineering?
Absolutely, you can find valuable information on the application of aluminum collars in aerospace engineering. These resources provide insights into how aluminum collars are used in the aerospace industry:
- 1. Aerospace Industry Publications: Explore publications specific to the aerospace industry. Magazines, journals, and websites often feature articles, case studies, and research papers on the use of aluminum collars in aerospace applications.
- 2. Aerospace Engineering Textbooks: Look for aerospace engineering textbooks that cover mechanical components and fastening methods. These books may include sections on collar applications in aerospace systems.
- 3. Manufacturer’s Aerospace Catalogs: Aerospace collar manufacturers often produce specialized catalogs or documentation focusing on their products’ suitability for aerospace engineering. These resources offer in-depth information on collar types, materials, and compliance with industry standards.
- 4. Aerospace Forums and Communities: Online forums and communities dedicated to aerospace engineering may have discussions and information on the use of collars in various aerospace systems. You can engage with professionals and enthusiasts in these forums.
- 5. Aerospace Trade Shows: Attend aerospace-related trade shows and exhibitions. These events showcase the latest advancements in aerospace technology and components, including aluminum collars used in various applications.
- 6. Aerospace Industry Associations: Explore industry-specific associations and organizations related to aerospace engineering. They often provide resources, publications, and guidelines related to mechanical components like collars.
- 7. Academic Institutions: Aerospace engineering departments at universities and research institutions may publish studies and resources related to collar applications in aerospace. Accessing academic publications can provide technical insights.
- 8. Collaboration with Aerospace Engineers: Connect with aerospace engineers and professionals who have hands-on experience in aerospace projects. They can share their knowledge and experiences with collar applications in the field.
- 9. Supplier Documentation: Contact collar suppliers or manufacturers and inquire about their aerospace-related documentation. They may provide technical data sheets, application notes, and compliance information relevant to aerospace use.
- 10. Online Search Engines: Utilize search engines to find articles, reports, and resources related to aluminum collar applications in aerospace engineering. Refine your search with specific keywords for more focused results.
By exploring these resources, you can gain valuable insights into the application of aluminum collars in aerospace engineering, whether you are involved in aerospace projects or simply interested in learning more about this field.
Can you provide recommendations for cost-effective aluminum collars catering to different budget constraints?
Selecting cost-effective aluminum collars is essential, and the choice should align with your specific budget constraints. Here are recommendations for cost-effective options catering to different budget levels:
- 1. Standard Aluminum Collars: Standard aluminum collars are the most budget-friendly option. They come in a range of sizes and styles and are suitable for various applications, especially when cost savings are a priority.
- 2. Single Split Collars: Single split collars are economical and easy to install. They provide a secure grip without adding extra cost. These collars are ideal for applications where budget constraints are a concern.
- 3. Bulk Purchase: Consider purchasing aluminum collars in bulk. Many suppliers offer discounts for larger quantities, which can significantly reduce the per-unit cost. Buying in bulk is a cost-effective strategy for long-term or high-quantity projects.
- 4. Shop Local: Check with local industrial suppliers and manufacturers. They may offer competitive pricing, and you can potentially save on shipping costs. Local suppliers may also have special deals or discounts for businesses in the area.
- 5. Online Price Comparison: Use online industrial supply platforms to compare prices from different suppliers. This allows you to find the most cost-effective option for your specific requirements while taking advantage of competitive pricing.
- 6. Consider Material Thickness: Evaluate the material thickness of the collar. Thicker collars provide added strength but can be more expensive. If your application doesn’t require the extra thickness, opt for thinner collars to save on material costs.
- 7. Evaluate Collar Type: Choose the collar type that suits your application without unnecessary features. For example, if you don’t need a high clamping force, opt for set screw collars over more complex clamping collars to save on costs.
- 8. Customization: If you have specific design requirements, consider custom aluminum collars. While there may be an initial design cost, custom collars can be tailored to your exact specifications, potentially reducing material waste and costs in the long run.
- 9. Maintenance and Durability: Consider the long-term cost-effectiveness. Investing in slightly higher-quality collars that require less maintenance and replacement over time can be more cost-effective than constantly replacing lower-quality collars.
Ultimately, the choice of cost-effective aluminum collars depends on your budget constraints and the specific needs of your application. By considering these recommendations and exploring different purchasing options, you can find the most budget-friendly solution that aligns with your project requirements.
What are the advantages of using aluminum collars in mechanical applications?
Using aluminum collars in mechanical applications offers several advantages that make them a popular choice in certain situations. Here are the key benefits of using aluminum collars:
- Lightweight: Aluminum collars are significantly lighter than their steel counterparts. This is especially advantageous in applications where weight reduction is a priority, such as aerospace or automotive industries.
- Corrosion Resistance: Aluminum has a natural oxide layer that provides corrosion resistance. It makes aluminum collars suitable for outdoor or marine applications where exposure to moisture is a concern.
- Thermal Conductivity: Aluminum is an excellent thermal conductor. In applications where heat dissipation is crucial, aluminum collars can help transfer heat away from critical components, preventing overheating.
- Machinability: Aluminum is relatively easy to machine, which makes it an attractive choice for custom collars or components. Machining and fabricating aluminum collars to specific dimensions is more straightforward compared to some other materials.
- Cost-Effective: Aluminum is generally more cost-effective than materials like stainless steel or titanium. If the application doesn’t require the extreme strength or resistance of those materials, aluminum collars can provide a budget-friendly alternative.
- Electrical Conductivity: Aluminum is a good electrical conductor. This feature is beneficial in applications where collars need to maintain electrical continuity or serve as grounding components.
- Non-Magnetic: Aluminum is non-magnetic, making it suitable for applications where magnetic interference can be problematic, such as in MRI machines or precision instruments.
- Customization: Aluminum collars are easy to fabricate into custom shapes and sizes, making them versatile for various mechanical applications that require specific designs or configurations.
While aluminum collars offer many advantages, it’s essential to consider their limitations as well. They may not be as strong as steel or other materials in high-stress applications. The choice of collar material should align with the specific requirements and environmental conditions of the mechanical application.
editor by CX 2023-11-09
China Hot selling DIN6797 Stainless Steel External/Internal Teeth Lock Washers for Industry shaft collar with set screw
Product Description
| Standard: | DIN (GB, ISO, ANSI/ASTM, BS, BSW, JIS etc) |
| Non-standards | OEM is available, according to drawing or samples |
| Material | Stainless steel, carbon steel, spring steel, copper, aluminum alloy, titanium alloy materials, etc. or according to customer requirements |
| Surface treatment | Galvanizing, red copper plating, nickel plating, Dacromet, electrophoresis, anodizing, etc. or according to customer requirements |
| Packing | 25kg per case, 36 cases per pallet, 900kg per pallet or according to customer requirements |
| Certification | ISO9001,IATF 16949 |
| Application | Energy, electronics, electrical appliances, machinery, chemical industry, metallurgy, mold, hydraulic and other industries |
Our other products
Our production equipment
About us
HangZhou Dezheng Yilian Electronics Co., Ltd., founded in 2571, is located in HangZhou, known as the “World Factory”.
We are specialized in producing: bolts, nuts, self tapping screws, machine screws, trefoil screws, SEMS screws, wood screws, special screws, automobile screws, rivets, shafts, lath parts, hooks, springs, flat washers, spring washers, snap rings, retaining rings, terminals, spring clips, connecting pieces, various types of stamping parts, etc.We have also obtained the quality management system certification. The production area exceeds 3000 square meters. Our products can be inspected by any third-party inspection agency.
Our advantage is that we have a strong technical team and modern equipment. With years of industry experience, we ensure that each batch of goods can be delivered to our customers with the highest level and the best quality.
Our culture: Technology first, quality first, customer first.
Our service plan: To provide customers with quality products and services; Take customer satisfaction as the working principle.
Our goal: To provide products and services that satisfy customers and play an active role in solving their concerns.
Our certificate
FAQ
1) Are you trading company or factory?
We are manufacturer and exporter from China, our factory located at HangZhou City, ZheJiang Province,China.
2) What is your main products?
Various precision fasteners: bolts, screws, screws, nuts, screws, rivets, flat washers, spring washers, retaining rings, terminals and various precision stamping products, etc
3) Do you have MOQ for your product?
It depends on sizes, Usually 200 kgs to 1000 kgs.
4) How about your delivery time?
From 7 days to 30 days, depends on your sizes and quantity.
5) What is your payment term?
Mostly we use 30% advance payment by T/ T, 70% before shipment for small amount order, we have paypal account, also the western union, MoneyGram is ok.
6) Can you send me a price list?
Due to a lot of kinds of fasteners, we quote prices accoridng to sizes, quantity, packing only.
7) Can you provide samples?
Yes sure free sampls will be provided.
8)How to deal with us?
Contact us by mail, send samples or drawings, and we will give you a quotation.
| Type: | Flat Gasket |
|---|---|
| Material: | Stainless Steel |
| Combination Washer Structure: | A Type |
| Combination Washer Packaging: | All Inclusive |
| Spring Washer Type: | Standard |
| Application: | Machinery, Chemical Industry, Environmental Protec |
| Customization: |
Available
| Customized Request |
|---|
Choosing a Shaft Collar
The shaft collar is a simple machine component used in a variety of power transmission applications. They are most often found on gearboxes and motors. Their simple design makes them an easy component to install and remove. Among other uses, shaft collars are used as bearing faces, mechanical stops, and locating components.
Clamp-style shaft collars
Clamp-style shaft collars fix many of the problems associated with set-screw collars. Available in two-piece and one-piece designs, these collars compress the shaft and lock into place. This allows for a uniform distribution of force on the shaft. Clamp-style shaft collars provide more holding power than set-screw collars, but they work best under consistent pressure. Clamp-style shaft collars also work better against negative forces, as they have a separate, un-tightened side.
Clamp-style shaft collars feature mounting holes in the outer diameter. Like clamp-style collars, mountable shaft collars can be installed on adjacent assemblies, but the mounting method does not affect holding power. Mountable shaft collars are commonly used in mounting sensor brackets. They may have rounded or flat outer diameters to accommodate the mounting process. Mountable shaft collars may also have tapped or flat holes to facilitate installation.
Quick-clamp shaft collars have the same functionality as clamp-style collars, but feature a removable lever. They are typically quick-to-install and do not mar the shaft. Quick-clamping collars are especially beneficial in applications that require light-duty torque. They also make for quick and easy adjustments.
Heavy-duty shaft collars feature larger outer diameters, a wider face, and a larger screw. These collars are ideally suited for d-shafting and can offer greater holding power than set-screw collars. These collars are typically manufactured from high-strength 2024 aluminum.
Clamp-style shaft collars can be used in many different applications. They can be used for a variety of applications, including bearings, and are especially suited for rotary machines. However, there are some drawbacks. While they may not be as flexible as set-screw collars, they can still perform well under constant loads. One drawback is that they tend to loosen under shocks and reduce the holding power of clamping hardware.
Another advantage of clamp-style shaft collars is that they do not mar the shaft and allow for easy positioning adjustments. Furthermore, they are easier to install and offer greater holding power than set-screw collars. These collars are made from high-quality materials with tight tolerances and are available in different bore sizes.
Clamp-style shaft collars are the most common type of shaft collars. They can be two-piece or one-piece. Among these, two-piece collars are the most convenient option. One-piece collars are hard to move, and two-piece collars have a hinge on one side and a clamp-style collar on the other side.
The materials used in Clamp-style shaft collars play a crucial role in their overall performance. They should be strong, corrosion-resistant, and have good holding power. They should also be able to withstand high temperatures. The most common materials used for shaft collars are steel and aluminum. Some types are made from stainless steel, while others are made from engineered plastic.
Clamp-style shaft collars can come in two pieces or single-piece designs. The smaller one-piece collars usually have a back-cut opposite the clamp cut, which reduces the cross-sectional area at the hinge point. This reduces the amount of force required to clamp the collar, which makes it easier to use stronger screws.
Aluminum, carbon steel, and stainless steel shaft collars
When choosing a shaft collar, you should consider the material it is made of. You can purchase collars made of carbon steel, aluminum, or stainless steel. Each of these materials has its benefits and disadvantages. Steel is more durable than aluminum and tends to provide better holding power. Aluminum, on the other hand, is lighter and has a favorable strength-to-weight ratio. The material you choose should depend on your specific needs, such as corrosion resistance or weight.
Mountable shaft collars are used to mount sensors, fixtures, and other assemblies. These collars are available with outer diameter holes, flats, or quick-release designs. The material used to make these collars varies, with standard models made of 1215 lead-free steel and 2024 aluminum.
When choosing shaft collars, take into account the material and surface treatment. Different materials offer different properties, which will determine the performance of the collar. In addition to material, each shaft collar comes with a different holding power. Holding power is a key factor in choosing a shaft collar because it determines the amount of load it can withstand without slipping. The holding power depends on the screw size, the bore size, and the bulk of the collar.
Aluminum, carbon steel, and stainless steel shaft-collars can come in various styles. CZPT, for example, offers standard shaft collars in hex and d-bore profiles. Hex collars provide extra holding power and are better than set screws. Additionally, they do not mar the shaft and provide a better grip.
Another type of shaft collar is the quick-clamp shaft collar. These features allow users to install and remove them with ease. The quick-clamp collar has a handle that allows the user to quickly adjust it. While these shaft collars are designed for light duty applications, they are not recommended for heavy-duty or high-RPM applications.
Shaft collars are simple yet versatile components. They are used for various applications, including mechanical stops, stroke limiters, and retainers. They can also be used to align and space other components. Shaft collars are widely used in gearbox assemblies, flagpoles, and medical instruments, among others.
Two-piece shaft collars offer the same benefits of one-piece shaft collars, but offer additional convenience and versatility. They are easier to install and disassemble, reducing installation and labor costs. They also offer superior holding power. They also feature a threaded bore that acts as a positive mechanical stop when the shaft is rotated.
Over-torqueing shaft collars
Shaft collars are often used to secure components on shafts or other surfaces. They also provide an easy way to adjust the positioning of motor assembly components. Many different types of shaft collars are available to meet the specific needs of different applications. These include round, hexagonal, square, and D-bore collars.
The design of shaft collars must account for the load they will support. Some collars are made of metals, while others are made of plastic or composite materials. Typically, shaft collars are made of steel, but can also be made from aluminum or alloyed steel. Some are coated with zinc.
Shaft collars are available in one-piece and two-piece designs. Single-piece collars are designed to fit securely around a shaft, while double-piece collars allow for greater clamping force. These collars can be assembled anywhere along the shaft and can be installed between two pieces. They are available in different bore configurations and can be customized to meet your specific application.
Clamp style collars are easy to install and disassemble, and have a larger holding force than one-piece collars. These collars are also more shock-load resistant. They also don’t mar shaft surfaces, unlike setscrews. They can also be easily adjusted without damaging the shaft. Another style of collar is the quick-clamping style. This type of collar doesn’t mar the shaft, and is easily installed and removed without tools. These are best for light-duty applications.
When choosing a shaft collar, you should consider the tolerance of the shaft. It is important to select a shaft with a tight tolerance. The shaft’s hardness should not be greater than Rockwell C35. A wide tolerance will affect the holding power of the collar. If the shaft is undersized, you may need to use a screwdrive to slide the collar on the shaft.
Shaft collars are a versatile component with many different applications. They can secure industrial railings or serve as positioning devices in medical equipment. They are also widely used in automation machinery. They are used to protect cylinders and actuators and to ensure alignment between components. For this reason, they are very versatile and adaptable.
Clamp-style collars work well under constant loads, but they may need assistance during impact loads. Shock loads can be difficult to avoid, especially if the mass is small. Clamp-style collars with an undercut in the shaft help to resist the impact of shock. Moreover, they offer positive stops in both axial directions.
Clamp-style shaft collars are a good alternative for set-screw collars. They are easy to install and prevent shaft damage. They also come with an added advantage of being easy to adjust. Clamp-style shaft collars have double the holding power of set-screw collars.
In addition to holding components, shaft collars can also function as spacers and limit shaft movement. They are essential for many applications. They are commonly used in motors and gearboxes to ensure correct positioning for power transmission. They are also used to control shaft movement in reciprocating applications.
editor by CX 2023-06-12
China Best Sales CNC Factory Custom CNC Machining Shaft Collar with Set Screw axle shaft collar
Product Description
Product Description
SET SCREW
Set screw shaft collars are the most effective when used on a shaft made of a material which is softer than the set screw. our set screw collars are finished exclusively with forged socket set screws for greater torque capacity and improved
1.materials:stainless steel,alloy steel ,aluminum ,brass etc.
2.Finish: Zinc plating, Nickel plating,nature
3.competitive price ,prompt delivery
4.OEM service as your drawings
Technics
1.Milling 2.grinding 3.Turning 4.wire-cutting 5.CNC bending 6.CNC machining 7.Stamping 8.forging 9.boring 10.broaching and so on .
Accuracy
1.Milling:0.01mm 2.Turning:0.01mm 3.Grinding:0.002mm 4.Wire-cutting :0.005mm 5.CNC Machining : 0.005mm
Company Profile
RunCheng Import and Export Co., Ltd is the leading professional OEM/ODM manufactory of auto parts, hardware, graphite products, sanitary ware and mechanical items. Product ranges include CNC machining parts, casting parts, stamping parts, forged parts, turning parts, pipe fitting, rubber parts, CZPT and many more.
We ensure the highest quality by using only the highest quality raw materials and by subjecting all our products to a rigorous Quality Control System. The quality control of our large-scale production process conforms to ISO9001 standards.
We have won the trust of our clients with our top quality products and outstanding service.
Our business is built on the following 4 advantages, namely Full range of products, Top quality, Outstanding service and Reasonable price!
Contact us at once and let′ S do mutually beneficial business together!
Production ability
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EQUIPMENT LIST |
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NAME
|
SPECIFICATION |
BRAND |
ORIGINAL PLACE |
QUANTITY |
|
CNC Machines |
Graph 600 |
KNUTH |
CHINA |
20 |
|
1370 |
KAFO |
TAPAN |
20 |
|
|
EDM Machines |
ZNC450 |
BHangZhouNA |
ZheJiang |
20 |
|
ZNC430 |
BHangZhouNA |
ZheJiang |
30 |
|
|
Grinding Machines |
ACC-350ST |
BESFORD |
CHINA |
50 |
|
Auto Lathe Machining |
L150G-II |
OKUMA |
CHINA |
80 |
|
Wire Cutting Machines |
DK7732 |
NEW FAST |
CHNA |
30 |
|
Milling Machine |
SHCM-97A |
GENTIGER |
ZheJiang |
20 |
|
CMM Machine |
CRT-PA574 |
MITUTYO |
JAPAN |
10 |
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Hardness Tester |
TILO-T60 |
MITUTYO |
JAPAN |
5 |
Productions showing:
Equipments & Working plant:
Worry about our quality problem?
We are an IATF16949:2016 Certifed supplier, strictly execute inspection on ISO quality control system. All our products will pass 10-step inspections: it starts from incoming material inspection to IPQC, then FQC and final inspection with reports before shipment.
Packaging & Shipping
Generally carton or wooden case or plastic foam with standard export wooden pallet , or as per consumer’s requirements.
Certifications:
Your Satisfaction, Our Motivation!
FAQ
Q1. Are you factory or trading company?
A: We are a customized factory with independent oversea trading office .
Q2.Can you provide sample for us?
A: Yes, free sample is available
Q3. What raw material do you use?
A: Stainless Steel, Carbon Steel, Mild Steel, Galvanized Steel, Aluminum alloy, brass, copper, Aluminum etc.
Q4. What finishes can you provide?
A: powder coating, polishing, zinc/nickel /chrome plating, painting, anodized, hot dip galvanized, sandblasted etc.
Q5. How do you ensure quality control?
A: We inspect every process based on your drawings or samples and also check the products before packing
Q6. Is small quantity available?
A: Yes, Small quantity for trial order is available.
Q7. How do you ship the goods?
A: We have our cooperation forwarder, they can deliver the goods to you in very short time with competitive price, and you can ship by your own agent as your convenience.
Q8. How about your delivery time ?
A: 3-10 days for samples and 15-45 days for mass production .
Q: How To Place A Order?
* You send us drawing or sample
* We make the sample and send it to you
* You think the sample is good then place an order and pay us 30% deposit
* We start to make the product
* When the goods is done, we take photoes for your check and you then pay the balance
* We deliver the products to courier company
| Application: | Auto and Motorcycle Accessory, Machinery Accessory |
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| Standard: | GB, EN, JIS Code, TEMA, ASME |
| Surface Treatment: | Anodizing |
| Production Type: | Mass Production |
| Machining Method: | CNC Turning |
| Material: | Nylon, Steel, Plastic, Alloy, Aluminum |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
| Customized Request |
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Types of Shaft Collars
A shaft collar is a simple machine component that is an integral part of many power transmission applications. It is most commonly found in motors and gearboxes and serves as a mechanical stop, locating component, and bearing face. Its easy installation and quick assembly make it an ideal component for a variety of applications.
Clamp-style shaft collars
Clamp-style shaft collars are fasteners that fit over shafts. They can be made of aluminum, steel, or titanium. Stainless steel collars are available in corrosion-resistant finishes to prevent galling. Engineered plastics are also available. Black oxide finishes improve corrosion resistance and provide a smooth surface for screw installation.
The holding power of Clamp-style shaft collars depends on the shaft’s bore size and concentricity, which are important factors in many applications. The fastening hardware is also important, as it can affect torque transmission. For example, forged screws are superior to broached screws in a number of ways, including reduced risk of reaming out. In addition, the material of the collar must be strong enough to withstand the torque required by the screw.
Shaft collars are complicated components. Their performance can determine the efficiency of an application. The design process is complex, and many factors are considered. Considerations include shaft geometry, bore size, and style. Shaft collar manufacturers will provide performance information on their website. If you are not satisfied with the information provided, you can contact the manufacturer.
Clamp-style shaft collars are made from high-quality materials. The metal used to produce them is lead-free and stainless, which resist corrosion. Moreover, these shaft collars have a high holding power, so they won’t mar your shaft and ensure proper alignment. These collars can be found in a variety of bore sizes, from 1/8″ to six inches.
Clamp-style shaft collars are available in lead-free steel, 303 and 316 stainless steel, and aluminum. They are available in a one-piece clamp or a two-piece clamp style. They are made of high-grade steel and are machined to a burr-free surface.
Clamp-style shaft collars have two-piece clamps that can be easily disassembled and installed in their proper position. Two-piece clamps are stronger than one-piece collars because all of the clamping force goes directly into the clamping shaft. Two-screw clamps have two and four-screws, and can also be wrench-tightened.
Set screw collars were one of the first shaft collars to be mass-produced. They were often used on line shafting in early manufacturing mills. While they can work well for simple shaft positioning, they’re not the most reliable option for complicated applications. Furthermore, set screws can cause damage to the shaft, making it difficult to reposition the collar or adjust its angle. For this reason, small flats are usually added to the shaft at set screw locations.
Set-screw shaft collars
Set-screw shaft collars are used to secure a shaft to a screw. They are available in several sizes and materials. Typical types include the solid, quick-release, split, and threaded styles. They come in an assortment of sizes and materials, including aluminum, zinc plated steel, and black oxide steel. Most are available in stock and are available in various sizes.
These collars come in many sizes and are ideal for use with standard round shafts. They are easy to install and disassemble and feature a high clamping power. They are also available in custom designs and materials. Set-screw shaft collars are available for use in various industries.
The company manufactures a variety of collars, including steel, zinc plated steel, and stainless steel. They also offer custom and adjustable collars. These collars are used in a variety of industries, including the food, chemical, pulp and paper, and wood industries. They are available with a variety of screw threads.
The screw and shaft material relationship must be compatible to ensure a secure fit. In addition, the shaft material should be softer than the screw material. For this reason, set-screw shaft collars are most effective when the shaft is made from softer material. Some setscrew shaft collars feature forged socket set screws to increase their holding power and torque capacity. Additionally, forged stainless steel set screws also increase their performance and hardness.
Shaft collars can be used on machines and transmission applications. They can be adjusted with a set screw or grub screw. In addition to setting the collar into place, a screw driver can also be used to adjust the grip on the collar. This type of shaft collar is often used in manufacturing applications.
Clamp-type collars are another type of shaft collars. These types allow the shaft to rotate and are used for mounting sensors and fixtures. These collars can be found in one-piece or two-piece styles. They can also be used in harsh environments.
Single split shaft collars
Single split shaft collars are used in many applications to protect the shaft from wear and tear. They are easy to install and disassemble, reducing downtime and labor costs. These collars utilize full seating torque of the set screws to apply equal force distribution around the shaft’s circumference, providing stronger holding power.
These shaft collars are available in a variety of materials. They are typically made from different types of steel, including stainless, alloyed steel, nylon, and aluminum. Some are even available in custom sizes. In addition to standard sizes, single split shaft collars also come in a variety of finishes, including black oxide and chrome.
Single split shaft collars come in metric and imperial sizes. They can be made of various materials, including zinc and lead-free steel. These collars are available with a black oxide finish for extra corrosion resistance. They are also available in 303 and 316 stainless steel. They can also be made from engineered plastics.
Single split shaft collars are the most popular style of shaft collars. They are easy to install and disassemble. They provide a tight fit and superior holding power over solid shaft collars. They are also easier to replace and can be used on a variety of shafts. In addition, single split shaft collars are easy to remove and adjust.
Single split shaft collars are available in a variety of bore sizes. They can fit shaft diameters from 1/8″ to four fifteen/16″. Ideally, the material used should be softer than the set screw. You can also choose between non-plated and chrome-plated collars. These collars are available in metric or imperial measurements.
Single split shaft collars are one-piece or two-piece designs. Single-piece shaft collars feature one screw and two-piece collars have two. They are easier to install than single-piece shaft collars and are suitable for lighter duty applications. Single split shaft collars are available in a variety of threaded bore sizes.
Single split shaft collars have a wide range of uses in industrial settings. They can secure bearings on shafts or locate components in motor assemblies. They can also function as mechanical stops. RS PRO offers a wide selection of shaft collars that meet and exceed industry standards.
editor by CX 2023-05-23